BJW2500 Reagent 

agitation tank
（NR201276-02）
Installation, Operation Manual

Yantai Jinpeng Mining Machinery Co., Ltd.

Add.: 11 Fuzhou Road, YEDA, Shandong Province
Tel.： 0535-3975280 15898962312
Fax： 0535-3975287 www.ytjpkj.com
P.C.： 264006
 Yantai Jinpeng Mining Machinery Co., Ltd.
Please read this instruction carefully before installation andoperation.Thank 
you very much for choosing Jinpeng's productand you can call us if you have 
any question during operation, thank you!

Contents
1、General
1.1 Instruction Manual
1.2 Safety Regulation
1.3 Lifting, Transport and Storage
1.3.1 Lifting
1.3.2 Storage conditions
1.3.3 Storage Period
1.3.4 Open-package Inspection and Acceptance

2、 Summary of the Product

2.1 Performance and Use of Products
2.2 Meaning of the product type
2.3 Applicable Standard
2.4 Suitable working condition and environment
2.5 Design Parameters of agitated tank
2.6 Summary of the primary structure for the product
2.6.1 Structural composition and drawings
2.6.2 Motor Driving Device
2.6.3 Spindle unit
2.6.4 Tank body
2.6.5 Supporting beam
2.6.6 Auxiliary part

3、 Equipment installation
3.1 Installation instructions
3.2 Installation preparation
3.2.1 Installation Preparations
3.2.2 Relevant Construction Standards and Specifications
3.3 Installation process
3.3.1 Installation process flow for overall installation
3.3.2 Installation process flow for bulk
3.3.3 Acceptance of Foundation
3.3.4 Open-box inspection
3.3.5 Transport
3.3.6 Assembly and Installation
3.3.7 Leveling and correcting

4、 commissioning
4.1 Preparations and inspections before commissioning
 Yantai Jinpeng Mining Machinery Co., Ltd.
4.1.1 oiling
4.1.2 connection
4.2 Test run
4.2.1 water injection
4.2.2 Inspection and Acceptance
5、Operation
5.1 Pre-startup inspection
5.2 Normal Start and Stop of agitated tank
5.3 Daily precautions
5.4 Fault shutdown
6、 maintenance and overhaul
6.1 Notices for Maintenance
6.2 Lubrication of Lubricating Parts of agitated tank
6.3 Maintenance Rules
6.4 Maintenance Rules
6.4.1 Maintenance cycle
6.4.2 Maintenance content
6.4.3 aintenance standard
6.4.4 Common failures and troubleshooting methods

1、General
1.1 Instruction Manual
This manual chapter is compiled according to the installation sequence of agitation tank.
Because many parts are closely related, sometimes other chapters need to be consulted at a
certain stage of installation. The whole manual content should be read and understood before
installation, so as to avoid duplication of work and ensure the success of installation. This
manual includes additional information on installation, commissioning and operation,
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maintenance of agitation tank, after-sales service and safe operation.
The storage, lifting, transportation, commissioning, operation and maintenance of the
equipment shall be in accordance with the requirements of this manual. Before using the
equipment, in order to ensure the correct, effective and safe use of the equipment,
relevant personnel should read through the contents of this manual. The manual should
be considered as part of the equipment and kept properly until the equipment is
dismantled.
The equipment is limited to trained operators and supervisors. The owner of the
equipment and any person responsible for the use of the equipment must ensure that the
equipment can only be used by competent designated personnel.
Operators should ensure that they truly understand the functions of the device, all
safety and warning information. No one may operate the equipment for any reason
without permission. All operators must be trained to know how to deal with emergencies.
Only competent and familiar personnel can install, operate and maintain the equipment.
These personnel must be aware of the details of the foreseeable and potential hazards.
The operation, maintenance and repair of the equipment can only be performed by
designated, trained and accredited personnel. All foreseeable and potential risks must be
communicated to these personnel in detail. Personnel who are not physically or
intellectually fully qualified shall not operate the equipment or stay near it, otherwise,
they may cause injury or damage to the equipment.
1.2 Safety Regulation
1.2.1 The design and manufacture of the equipment conform to the safety standards and is safe
under correct operation. Operator safety is the basic concept that we give the highest priority in
equipment design. If the method of operation is incorrect, used for non-immediate use, or
operated by people who lack the necessary production experience/training/sense of responsibility,
all equipment is potentially dangerous.
1.2.2 For the sake of the safety of your personnel, please read the instructions carefully and be
familiar with the intended use, limitations and related potential hazards of the equipment.
1.2.3 The harm caused by the following situations can be serious, such as:
The operation method is incorrect or operated by an inexperienced operator.
Failure to comply with the requirements for use;

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Incorrect installation;
Power failure;
Serious maintenance failure;
Change data and operation at will;
Use irregular spare parts;
Failure to comply with part or all of the contents of this manual;
Special accidents;
Others.
1.2.4 The owner of the equipment must clearly and clearly designate the person in charge of start-
up, operation and maintenance, and ensure that the operation of the equipment can only be carried
out in a safe working order.
1.2.5 Operators must immediately remedy all equipment damage and modifications that may
impair the safety of the equipment (if within the scope of their duties), or they must report the
above situation to the relevant personnel immediately.
1.2.6 Non qualified personnel and visitors shall be kept behind safety guarding/fencing away from
the equipment.
1.2.7 During handling and installation, the carrying capacity of the lifting gear must be sufficient
to bear the weight of the equipment.
1.2.8 Signs or labels related to product safety shall be checked and cleaned regularly. If they
cannot be identified within a reasonable distance, they shall be replaced.
1.2.9 Before each start, all the safety mechanisms must be checked, and all the protection devices
must be ensured to be in good condition. If there is an idle/fault condition found on any safety
device, the device must be replaced; if the faulty device cannot be replaced immediately, the
equipment must be stopped.
1.2.10 Before starting the equipment, clear all possible dangerous items that may harm the
operators.
1.2.11 Before the equipment is switched off, all the rotating parts have to be fully stopped, and the
equipment is locked in order to avoid an accidental start (lockout or warning sign on the main
switch), guards or cover plate shall not be opened, and maintenance shall not be performed at this
stage.
1.2.12 The components and safety mechanism of the equipment shall not be removed modified or

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bypassed.
1.2.13 This equipment shall not be used in dangerous circumstances.
1.2.14 The working area shall be provided with good lighting.
1.2.15 This equipment must be started and operated in a workshop, and this building must be
protected against lightning. This equipment shall not be used in a humid area. If it must be used
under the above circumstances, it is necessary to do a good job in dust, rain and moisture-proof of
electrical components, reducers and other parts.
1.2.16 The operating speed of the equipment shall conform to the design requirement. Do not
force the equipment or its auxiliary facilities to operate under over speed condition.
1.2.17 Loose clothes, long hair, wrist watch and jewellery may cause an accident (for example:
being gripped or clamped by the rotating tools or feed roller , etc)
So Do not wear loose clothes; Wear personal safety equipment (hair nets) if required; Remove
watches and jewellery.
1.2.18 The working site shall be kept clean, because dirt (such as oil and chip on the floor and
barriers) may harm your safety.
1.2.19 For the design and installation of the stair, passageway and platforms, please see the
annex. All the entrances shall be locked; they shall be only opened by the authorized personnel
during maintenance.
1.2.20 Wear protective clothes, gloves, shoes and safety helmet at work. If necessary, dustproof
mask, safety glasses and ear protector will be provided. Breathing masks or other respiratory
safeguards should be used if personnel is exposed to paints, adhesives, or cleaning agents that
pose a respiratory health hazard.
1.2.21 The emergency treatment and first aid telephone number shall be marked near the work
area.
1.2.22 If an emergency arises, operators shall know the positions of the first aid kit and the fire
extinguisher, and shall also know how to use them.
1.2.23 When handling heavy components, use two or more people, so as to prevent personnel
injury.
1.2.24 If the feed system is blocked, stop the equipment and lock it to prevent accidental start,
after all the moving parts are fully stopped, take measures to remedy the fault.
1.2.25 Before switching off the equipment, the control voltage must be cut off, and the equipment
must be locked in order to prevent the accidental switch-on (there is lockout or warning sign on
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the main switch).
1.2.26 The permissible noise level shall be as per the current regulation and standard of the
owner's country. In special cases, if the noise exceeds the limit, the owner shall take extra
measures to control it.
1.2.27 The equipment shall not be started under any emergency condition.
1.2.28 Only after the power is off, the equipment is stopped and the safety measures are taken,
can the maintenance, cleaning and disassembly of the equipment be performed.
1.2.29 The equipment shall be provided with good and sufficient maintenance, such as lubrication
and adjustment, but the maintenance shall not be performed whilst the equipment is operating.
1.2.30 Please use the recommended fittings, and check them according to this manual.
1.2.31 The daily record of work shall be kept, so as to record any faults and their solutions.
1.2.32 Floor around the equipment shall be made of non-inflammable material.
1.2.33 Protective guards have been provided to protect personnel from injury due to the operation
of equipment. Guards must be correctly installed in place when the equipment is in operation.
Warning signs should be posted to warn personnel of any potential hazard. The safety device shall
be operated by those qualified personnel. If a fault happens, it shall be reported to the supervisor
immediately.
1.2.34 During installation and demolition operations, the technical methods and independent
protective measures required in this manual can ensure the safety of personnel, property and
environment.
1.2.35 User shall ensure the storing and operating place, room and building for the equipment
meet the safety requirement specified in this manual, and shall provide good ventilation.
1.2.36 After the initial installation, if the user makes modifications to the equipment, the
information in the manual shall be upgraded.
1.2.37 The operators of the equipment shall take part in the training, in order to know how to
operate the machine, and get familiar with the relevant danger and the preventive measures.
1.2.38 The relevant extracts from this manual shall be placed near to the control panel of the
equipment in a durable form, and the date of issue shall be marked.
1.2.39 When starting the equipment ensures there are no maintenance personnel that are still
working on the equipment, The equipment should be switched off and use locking device to lock
the main switch so as to prevent accidental start.

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1.2.40 Electrical equipment must be properly earthed, and personnel working with electrical
equipment should follow standard electrical safety precautions.
1.2.41 If welding is applied around the agitation tank, the welded workpiece must be grounded.
The grounding point of the system can not be used, and the current is not allowed to pass through
the h agitation tank system. During welding, incorrect grounding can easily damage the bearings
of motors, etc.
1.2.42 Safe lifting and handling of spare parts
The dimension and weight of parts and components of agitation tank require that the safety of
equipment and personnel should be paid attention to as much as possible. In order to hoist, the
hoisting equipment must have sufficient capacity and check and operate conditions before
hoisting. The weight of the components can be found in the assembly drawings of the manual.
The lifting area must be marked clearly and kept clear during lifting and handling. During
hoisting, alarm bells and whistles alert the personnel on site.
1.3 Hoisting, transportation and storage
1.3.1 Hoisting
1.3.1.1 The hoisting and transportation of products shall be carried out according to the graphic
signs of packing, storage and transportation stipulated in GB191-90.
1.3.1.2 The agitation tank is provided as a complete device or as a subassembly. Generally,
smaller agitation tank are provided as complete units, while larger agitation tank are broken down
into subassemblies because of the transportation and handling restrictions. Please refer to the
agitation tank shipping drawings provided with the installation drawings. These drawings show
the recommended means of securing and fixed the agitation tank. Its also provide size, lifting
weight, and center of gravity for lifting purposes.
For the overall delivery equipment, the lifting lug or sling can be used. Must ensure the balance of
the equipment, not oblique. When the agitation tank is placed on the ground side by side, use
appropriate support components to protect the spindle from deformation.
1.3.1.3 When hoisting, care should be taken not to damage the machined surface of the
equipment, to cause permanent deformation of the equipment, or to damage the external
packaging.
1.3.2 Storage conditions
1.3.2.1 The packed goods should be stored in a ventilated, dry and non-humid room in time.

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1.3.2.2 In the case of warehouse area and permission, packing goods should not be stacked as far
as possible. If stacking is needed, the packing weight on the top of each packing box should not
be larger than 1.5-1.8 times the weight on the bottom packing box. The length and width of
packing boxes stacked with each other should be equal to or less than the length and width of
lower packing boxes. It is forbidden to place large items on small ones.
1.3.2.3 It is strictly forbidden to upside down and turn over when packing boxes are placed or
stacked. Pay attention to putting the text marks on the boxes in the easy-to-observe position on the
outside.
1.3.2.4 The packing boxes of electrical instruments, lubricating equipment and spare parts are
strictly forbidden to be upside down and stacked. They must be stored in the drying room.
1.3.2.5 The bare goods should be stored in the open air or indoor according to their precision and
protection. It is strictly forbidden to stack or damage each other any parts or parts that need to be
assembled on the spot.
1.3.2.6 When the equipment needs to be stored in the open air, it is necessary to check whether
the original rain-proof and rust-proof packaging is in good condition. Effective measures of rain-
proof, waterproof, rust-proof and anti-theft should be adopted to facilitate the safety and
protection of the equipment.
1.3.3 Storage life
Before leaving the factory, the agitation tank densifier has been treated with oil products with
12 months'anti-rust validity. If the product is placed beyond the time limit mentioned above, or
has suffered severe rainwater, flood or other corrosion during this period, the packaging box
should be dismantled and inspected in time, and the rust-proof seal should be re-carried out to
prevent the equipment from rusting.
1.3.4 Opening Inspection and Acceptance
Inspection shall be carried out within 15 days after the equipment arrives at the user's site. For
the equipment responsible for installation and commissioning, the user shall notify the
manufacturer of the inspection date 7 days before the inspection. Both parties shall conduct spot
inspection jointly and sign a detailed inspection record. For single machine without installation
instructions, the owner is requested to open the box according to the packing list.
When the goods arrive at the designated station, if the case is found to be damaged at that
time, the user shall take photos and record the case, notify the manufacturer, and request the

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transport accident record from the transport department within 10 days. For the project which is
responsible for guiding the installation, if conditions permit, the manufacturer will send a person
to the site to make detailed inspection record together with the user.

Second part： Product Overview

2、Product Overview
2.1 Usage and performance
Mixing operation is part of the whole process during industrial production, and is widely
applied in such industrial sectors as chemicals, mineral dressing, foodstuff, fiber, paper-making,
petroleum and water treatment.
Mixing will disperse two or more than two kinds of substances in each other, which will then
reach even mixing, while also speed up the process to transfer heat and mass. Mixing covers
mechanical mixing and gas-flow mixing, or alternatively, mixed stirring, with the functions as
follows:
1.To mix materials evenly;
2.To well disperse gas in liquid phase;
3.To suspend evenly the solid particles (like catalyst) in liquid phase;
4.To ensure sufficient emulsification after even suspension for another liquid phase which
is not dissolvable;
5.To strengthen inter-phase mass transfer (like absorption, etc);
6.To strengthen heat transfer.
2.2 Product model and meaning of model
According to its different structure, the ordinary agitation tank can be divided into circular cylinder with center

receiving ore and circular cylinder without center receiving ore. According to the shape of the bottom, it can be

divided into two types: flat bottom and cone bottom.

The BJ type agitation tank is equipped with circulating cylinder, which is used for mixing
various kinds of slurry and chemicals. It is generally suitable for grinding slurry with fineness of
0.074mm accounting for more than 50%.The BJW type agitation tank has no central receiving
cylinder.It is used for dissolution and preparation of reagents in concentrator, storage of slurry and
mixing of gold leaching. It is also suitable for mixing slurry in chemical and construction
industries.For the same type of agitation tank, there are several powers. The owner can choose
according to the specific gravity of the ore.
B J (W、Z、N) 20 20
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│ │ │ │ │
│ │ │ │ └── 槽体高度 Tank’s height(dm)
│ │ │ └──槽体内径Inner diameter of tank(dm)
│ │ └──W无中心循环筒，有则略No central circulation cylinder,If so, omit it；Z锥底
，否则略Cone bottom, otherwise omit it;N高浓度 high concentration

│ └──搅拌槽agitation tank

└──────洗选设备类其它设备Washing equipment and other equipment

For special purpose agitation tank, according to its characteristics and equipment
characteristics, it can be divided into high concentration agitation BJN, high efficiency agitation
GBJ, lifting agitation TBJ, flocculant XNJ, anti-corrosion non-metallic agitation BJF and other
types.Lifting agitation has both stirring function and lifting function. This kind of equipment can
be used when the equipment configuration causes insufficient difference in the height of slurry
self-flow or the difference is too small to pump.
We can use different type and power agitation tank according to the process conditions to
meet the owner’s demand. Please refer to the attached drawing for details of the agitation tank
structure.

2.3 The product standard on which the product is

based
The performance indexes of the agitation tank conform to JB/ t9034-1999 《agitation tank》
standard
2.4 Work Conditions and Work Environment Applicable to Products
2.4.1 Installation conditions:: Indoor installation
2.4.2 Ambient temperature: -30～40 degrees Celsius
2.4.3 Elevation: 1000m (> 1000 plateau motor)
2.4.4 Work system: continuity
2.5 Design Parameters of agitated tank
Name Unit Value
Tank diameter mm Φ2500
Effective volume m3 12.26
Model TRF88-Y11-4P-5.3-M4-φ350
Motor
Power Kw 11
Impeller diameter mm 630

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Impeller rotate speed r/min 275
2.6 Overview of the Main Structure of Products
2.6.1 Structural Composition and Fig.1
The machine is mainly composed of motor drive device, spindle component, tank,
supporting beam and auxiliary parts.
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2 1

Fig.1
1. spindle parts 2. Beam 3. tank 4. transmission

2.6.2 Motor drive device

Motor drive device is the power supply unit for the operation of the whole equipment.
According to different transmission forms, it is divided into belt drive and reducer drive.
Belt transmission mode, including motor, pulley, motor drive frame, top wire and other
components; Reducer box transmission, including motor, reducer, coupling or belt pulley, drive
frame and other components.
2.6.3 spindle component of agitation tank
The spindle is simply a vertical axis with agitating impeller and its supporting parts. The
spindle is generally made of no. 45 steel. The upper end is connected with a large belt pulley
through a keyway. The spindle is fixed in the bearing body through two tapered roller bearings
and the upper and lower bearing caps are used for pressing. So that the spindle components can
withstand both axial force and a certain radial force. There is a skeleton seal ring in the bearing
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gland to ensure that the internal oil does not leak out and external dust and pulp and other debris
can not enter the bearing. There are bearing oil supply channels at the corresponding positions of
upper and lower bearing caps or bearing bodies. External tightening with M10X1 straight-through
pressure injection nozzle. Lubricating oil is always needed before and during the start-up and
operation of agitation tank. The start-up load of agitation tank is greatly reduced by filling oil
regularly and quantitatively. It can also reduce the impact on agitator components and avoid
abrasion of bearings. The service life of the bearing is prolonged.
Spindle after several years of long-term work, bearing wear and cause the sinking of the
spindle, with load operation caused by the spindle run-out. In this case, the top wire and bolts on
the bearing gland can be used to adjust the gap between the bearing sleeve and the ball evenly. If
the above situation still cannot be solved, please replace the bearing in time. Otherwise, the
spindle swing too large, bearing wear increased, heat too high caused by the bursting of the
bearing body.
The impellers of normal slurry agitation tank and pharmaceutical agitation tank are mostly in
the form of three spiral blades with iron framework and natural rubber. Other types of agitation
tank according to the different types and stirring medium, including double impeller, single
impeller, casting impeller, polyurethane impeller, stainless steel welded impeller, flotation
machine impeller.
2.6.4 The body of agitation tank
The tank is the main part for storage of stirring medium. It is divided into standard parts such
as tank edge, tank wall, tank bottom and bottom reinforced liner. Also includes steady flow baffle,
diversion channel and other non-standard parts. They are made of steel plate and are welded to the
bottom of the impeller with protective lining plate. The process adopts automatic welding. After
welding, the cylinder is aged to eliminate stress. Due to the limitation of transportation mode,
large agitation tank needs to be welded and assembled on site. For the tank wall, pre-roll in the
company. Others are automatically cut, bale, small package marking. The relatively large tank
body is equipped with lifting lugs for convenient transportation and installation. The cylinder is
the key part of the agitation tank. According to the stress distribution, the reasonable wall
thickness is determined. To optimize the stress concentration area, the structure is compact and
reasonable.
2.6.5 Supporting beams
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The upper part of the tank is provided with a supporting beam, also known as a girder, which
is used to place spindle components and motor devices. The supporting beam is welded with
channel steel. It is divided into one - type and well - type. Beams larger than three meters in
diameter are generally supported in a tee shape to ensure beam stability. Bolt holes on the upper
part of the beam are used to fix the bearing body of the spindle component and the motor drive
device respectively. The lower four corners of the beam have bolt holes. Fixed by bolts and slots
for easy installation and maintenance. For large impeller specifications, there are separate small
beams and main beams fixed by bolts. This ensures that the spindle components can be lifted
vertically from the center of the beam as a whole without removing the impeller.
2.6.6 The auxiliary part
The auxiliary parts of agitation tank is different according to different types. Including belt
of module V, belt cover and other standard components. It also includes non-standard components
such as circulation tube, ore discharge box, diversion tube, diversion seat, slurry carrier and ore
feeding pipe. Detailed structure is shown in 2.6.1 structure composition and attached drawings.
In particular, the proper tension belt is the most important factor for the successful operation
of the v-belt drive. The optimum tension is the minimum tension at which the belt will not slip
under maximum peak load. Excessive tension will shorten belt life, increase bearing wear and
may cause bearing problems. Belt over tightening can lead to premature failure, so belt over
tightening should be avoided. Adjust the center distance of belt pulley by adjusting the top wire of
the drive device to move in the strip hole of the beam and then adjust the belt tensioning.

Third part： equipment installation

3. Equipment installation
3.1 Installation instructions
We thank you for your trust in Jinpeng Mine Machine's agitation tank equipment, which has
strong reliability, high applicability, easy observation, convenient maintenance, high reliability
and economy during operation.
All parts are easy to inspect and repair. Our goal is to make the equipment serve you well.
Therefore, we recommend that you read the manual carefully. The purpose is to help you
assemble and install correctly and understand the assembly and care of the equipment further. We

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suggest that all personnel involved in the installation, operation and maintenance of the equipment
should read carefully and read repeatedly. During the reading period, you may feel too thin and
not worth it. But we often find that due to external influence or busy work, we do not pay
attention to details, resulting in the densifier can not. Correct installation, time-consuming and
laborious, and even repetitive work. Good installation will bring great benefits to future use and
maintenance.
According to the specialization of modern technology and commerce, installation is
distinguished from other duties. The duties of installation do not terminate with the completion of
one section of work or begin with the beginning of another. The rule that is often adopted is that
no measures are taken without guarantee. Re-examination of previous work will help ensure the
correctness of each step of the installation work and provide the corresponding basis for the next
step of the installation work.
Detailed planning and correct judgment will be of great help in avoiding troublesome things.
Especially during the initial operation of the agitation tank, although it is impossible to predict
every possible event, the purpose of this manual is to outline the installation procedure of the
agitation tank and to support what should be avoided.
We are not responsible for any loss or damage caused by neglecting or failing to comply
with this instruction. If you have any questions or unclear information about the instructions,
please contact us. Our professional technicians will reply to your questions within 8 hours after
receiving your questions.
3.2 Installation preparation
3.2.1 Installation preparation
Before installation, appropriate installation tools should be planned and provided. The
weight and size of each component should be kept in mind by installation technicians. The
information of component drawings and transport documents is useful. In order to ensure the
normal operation of the agitation tank, besides correct design and qualified manufacturing,
installation is also an important process. The specific installation mode and installation sequence
should be consulted by the qualified installation company, the users of the agitation tank and the
design institute, and carried out in accordance with the relevant documents and specifications,
equipment drawings and technical requirements.
Installation should be based on the site situation, formulate a perfect and meticulous
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construction plan. Professionals engaged in the installation of agitation tank equipment should be
composed of fitters, cranes, welders, electricians, installation engineers, etc.
Auxiliary tools for installation of agitation tank equipment: automobile crane, traveling
crane, wire rope, holding pole, welding machine, hammer, line drop, level meter, etc.
3.2.2 Relevant Construction Standards and Specifications
①《机械设备安装工程施工及验收通用规范》GB50231
General Code for Construction and Acceptance of Mechanical Equipment Installation
Engineering
②《选矿机械设备工程安装规范》GB51075-2015
Installation Code for Mineral Processing Machinery and Equipment Engineering
③《工业安装工程质量检验评定统一标准》GB50252
Unified Standard for Quality Inspection and Assessment of Industrial Installation Engineering
④《选矿机械设备工程安装验收规范》GB50377-2006
Specification for Installation and Acceptance of Mineral Processing Machinery and Equipment
Engineering
⑤《混凝土结构工程施工质量验收规范》GB50204
Code for acceptance of construction quality of concrete structures.
3.3 Installation process
3.3.1 Overall installation process flow
Basic Acceptance→Opening Inspection→Handling→Installation and Correction Leveling→Trial
Operation, Inspection and Acceptance
3.3.2 Installation process flow in bulk
Basic Acceptance→Opening Inspection→Handling→Assembly→Installation and Correction
Leveling→Trial Operation, Inspection and Acceptance
3.3.3 Acceptance of Foundation
The agitation tank must be installed on a solid reinforced concrete foundation. If the
installation position of the agitation tank is higher than the ground, the concrete mark shall be
increased accordingly. The bottom area and volume of the foundation shall be designed by
relevant professionals according to the maximum load on the foundation and the allowable
bearing capacity on the foundation. It is the responsibility of the user or his nominated contractor
to establish a suitable basis.

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After the completion of the construction and maintenance of the equipment foundation, the
strength should meet the design requirements, and after the removal of all formwork, special
acceptance must be carried out. The position, geometric dimension and quality requirements of
the equipment foundation shall conform to the requirements of the national standard "Code for
Construction and Acceptance of Reinforced Concrete Engineering", and shall have the acceptance
data or records. Oil contamination, gravel, soil and water in the reserved holes of equipment
foundation surface and foundation bolt should be cleaned up, and the threads and nuts of
embedded foundation bolt should be well protected.
3.3.4 Open-box inspection
Before installing the equipment, the equipment manufacturer, the owner's representative and
the installation unit shall jointly check and accept the equipment. See 1.3.4 for details.
Equipment that cannot be installed immediately after opening the box should be placed in
the original packing direction as far as possible in order to avoid parts damage caused by incorrect
placement.
The storage time of the equipment is longer, and the insulation condition of the motor should
be checked before installation. If it fails to meet the requirements of insulation standards, drying
treatment should be carried out.
3.3.5 Carry
The transport of the whole agitating equipment is generally carried out by crane and
transport vehicle. The equipment must be kept in balance during hoisting and transportation. For
short distance transportation, hoist, guide chain, jack and roller can be used to slowly and
smoothly drag. When transporting agitation equipment, attention should be paid to the protection
of agitating shaft, impeller and other components to prevent deformation and damage.
3.3.6 Assembly and Installation
The overall installation of agitation equipment can be carried out according to the
construction technology standard of static equipment installation.
The general installation order of bulk agitating equipment is:
Welding molding of the tank → tank position → lifting support beam → lifting spindle
components → lifting motor drive device → installing auxiliary components
When the tank body is installed, it should ensure that the welding seam is continuous and
double-sided, no leakage and the welding seam is smooth and beautiful. The main beam should be

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aligned horizontally to ensure that the spindle is perpendicular to the horizontal plane. The
installation of the main shaft is of mounted type. When hoisting, attention should be paid to
protecting the surface of agitating shaft and impeller so as to avoid scratches. When auxiliary
parts affect spindle assembly, the sequence should be adjusted accordingly. For example, for the
agitation tank with central circulation cylinder, the impeller should be removed in advance. The
guide tube and seat of the efficient agitation tank should be in place in advance and the impeller is
directly put into the guide tube when the main shaft component is installed.
Schedule: basic acceptance form
No. project subject to check and delivery Tolerance（
mm）
1 Coordinate position (vertical and horizontal axis) ±20
2 Elevation of different planes ﹣20
Plane shape size ±20
3 Plane shape dimensions on convex platform ﹣20
Concave size +20
4 Horizontal level of the plane Per meter 5
(including the part of the Total length 10
installation equipment on the
floor)
5 Verticality Per meter 5
Total length 10
6 Embedded foot bolt Top of elevation +20
Center distance (measured at root ±2
and top)
Central position ±10
7 Embedded anchor bolt hole depth ±20
Hole wall PLUMBNESS 10
Central position of bolt hole elevation ±20
8 of embedded foot Central position ±5
Horizontal (grooved anchor) per 5
meter
Horizontal (anchor plate with 2
threaded hole) per meter

Attached drawing: inspection and evaluation record of installation quality of mechanical

agitation tank
Name of whole project Project name Construction
Company

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Construction Company Project Technical
Manager Director
Subcontractors Leader of Subcontract
subcontractor project manager

No. Inspection and evaluation Self-inspection Supervision (construction)

standard records of the evaluation results
construction
Main company
projet 1 The tank must meet the design
requirements and specifications
2 The strength, coordinates,
elevation and corrosion
prevention of the tank foundation
must comply with the design
document
3 Tank corrosion prevention, lining,
coating should comply with the
design and specification
Genera 4 Item Project allowable variati Self-inspection records
l on（mm） of the construction
project company
1 Tank elevation
2 Longitudinal and
horizontal center line of
the tank
3 Horizontal diameter of
internal wall of tank ≤8
当 D≤3.0m 时 ≤10
当 D＞3m
4 Barrel plumb 2.5%
Result Check the main project Item, Among Items are meet the requirements
Gener Inspection item item, among item excellent, excellent good rate %.
al Allowable deviation items are all measured points, among the points are
project qualified, and the qualified rate is %.
Grade of supervision company Year Month Day

3.3.7 Leveling and correcting

By adjusting the beam and adding an adjustment pad under the bearing body of the main
shaft, the plumpness and radial run-out of the agitator shaft can be guaranteed.The lead sag test
must be within 0.5/1000mm. The run out standard of shaft bottom shall be 0.5/1000mm and no
more than 3mm.For rubber lining agitator shaft or super long agitator shaft, the bottom of the
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shaft beating system can be appropriately enlarged.
Size of belt pulley with steel ruler leveling, to ensure the size of the level of belt pulley.
After installation, turn the car by hand and the agitation equipment should rotate
flexibly.Check the fastness of all joints and ensure that all parts are installed according to
instructions and assembly drawings.After confirming the equipment installation, fill in the
agitation equipment installation record form and save it.

Four part： debugging

4 debugging
4.1 Preparations and inspections before commissioning
Agitation tank should be checked before starting. After meeting the following requirements,
the user engineering department and supervision department confirm that it has debugging
conditions before starting.
4.1.1 fuel charging
For agitation tank with reducer transmission mode, lubricating oil should be filled according
to model size and environmental temperature and the manual. Bearing parts, etc., which need
grease lubrication, are usually filled with grease when the product leaves the factory. If the
equipment is placed for more than 90 days, add grease. Refer to lubrication instructions for model
number.
4.1.2 connection
Connection should be handled by a professional electrician. The motor should be properly
grounded, using the motor foot or flange fastening bolts when necessary. The host should be
equipped with overload protection. For models with external oil pump, the oil pump motor can be
directly connected to the main engine. Oil pump motor must be connected separately in
explosion-proof places.
4.2 test run
4.2.1 Water injection
Approximately 70% of the equipment's effective volume of water shall be injected into the
equipment prior to the test run. Do not run the test run without water in the equipment to avoid
bending of the agitating shaft. First inching to determine the direction of stirring shaft, and then
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drive. Load test should be at least 4 hours and pay attention to the change of load of each
component .After not exceeding its permitted range, it is put into production.
4.2.2 Inspection and acceptance
After running, current, noise, temperature rise and other items should be checked. The motor
current shall not exceed the rated current and the three phases are basically balanced. The main
inspection of temperature rise motor, reducer, frame bearing seat, machine seal and other parts.
The temperature rise of reducer shall not exceed 45℃ and the maximum temperature shall not
exceed 85℃.
Personnel must be on duty at all times during the running of the equipment. If there is any
abnormal situation (such as sudden increase of noise, equipment shaking, etc.), stop immediately
and check. Troubleshooting before continuing operation.
After the agitating equipment is running normally, fill in the operation record of the agitation
equipment and submit all kinds of installation data for acceptance.
The agitation equipment should be checked again before the system is put into production. In
particular, the agitating part should carefully check whether the joints are loose or have abnormal
friction.

Five part： Operation

5、Operation
5.1 Pre-startup inspection
5.1.1 Before starting, check whether the lubricator and lubricating oil are full of lubricating oil.
During production, oil should be injected to each lubrication point regularly. Lithium grease is
added to all parts except the special lubricating oil indicated.
5.1.2 Check whether the connection of each component is loose or not, and fasten it in time if it is
found loose.

5.1.3 Check the wear condition of the lower impeller and shaft. Handle the exception immediately
if it is found.

5.1.4 Checking that the liquid level in the agitation tank is within the normal range.

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5.1.5 Whether the rotary belt is good. If the belt is found to be damaged, it should be replaced in
time. Especially when the triangle belt or the belt wheel has the greasy spot, the application clean
cloth wipe clean.
5.1.6 Check whether the protective device is in good condition. Clear up immediately if unsafe
phenomena are found.
5.2 Normal Start and Stop of agitated tank
This section shows the normal starting and stopping sequence of the agitation tank, and describes
the long-term stopping steps.
5.2.1. Starting sequence: first inching to determine the running direction of agitation shaft, and
then running. Open the feed pipe so that the slurry flows into the tank and begins to stir normally.
5.2.2 Order of stopping: stop the drug or mine first, then stop running. Under normal
circumstances, the agitation tank is not allowed to be started many times in a row within one hour.
5.2.3 Stopping and waiting to run
Stop feeding. Rinse the agitation tank with water until the pulp is clear. The rotation time is
limited to 5 to 10 minutes. Cut off the power of agitation tank and auxiliary equipment. Place
bagged desiccant in all control and electrical trays to prevent moisture accumulation and securely
seal the control tray.
5.3 Daily precautions
5.3.1 During operation, check the temperature rise, current and sound of the motor.

5.3.2 In the course of operation, always check whether the temperature rise, sound and vibration
of bearings are normal.

5.3.3 Lithium grease lubrication for bearing parts is added once a day.
5.3.4 Electrical installation and maintenance should be carried out by professional maintenance
staff.

5.3.5 It is strictly forbidden to touch and operate electrical equipment with wet hands.

5.4 Fault shutdown

5.4.1 Fault shutdown

It is better to stop in the normal order of shutdown. In case of failure, feeding must be
stopped immediately. After the power supply of motor and other units is cut off, the accident
should be dealt with. And hang warning signs, without the permission of designated personnel, no
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one can start agitated tank without authorization.
5.4.2 Emergency shutdown

Emergency and long-term downtime affect downtime procedures The agitation tank
shutdown caused by power interruption during electric storm is different from equipment
malfunction shutdown For example, if the temperature of a component is too high, the operator
must consider the duration of the shutdown, the performance of the product and other related
factors Consider the time required to take proper action before the agitation tank starts up again.

Emergency shutdown should be handled in the same way as normal shutdown. If emergency
shutdown is the cause of the agitation tank itself, the agitation tank can not be restarted until
proper measures are taken to correct the state of emergency shutdown.

Six part： maintenance and overhaul

6、maintenance and overhaul

Maintenance of agitation tank is the key to the successful operation of equipment. It is an
extremely important and regular work. It should closely cooperate with the operation and
inspection of agitation tank. Full-time personnel should be on duty for inspection. Maintenance
plans should be established, including periodic inspection of inspection maintenance of agitation
tank system and preventive maintenance of required maintenance tasks.

In order to rationally use production equipment, better serve production, maintain and
prolong the service life and service life of equipment, adhere to the principle of "cross" of
equipment, achieve "cleaning, lubrication, tightening, adjustment, anti-corrosion", and ensure the
safety of equipment use and the safety of operators, the following maintenance rules are
formulated in accordance with relevant regulations and standards.

6.1 Matters needing attention in maintenance

In order to ensure that the maintenance plan is completed on time and ahead of schedule, the
preparatory work before maintenance must be done. Firstly, the tools needed in the maintenance
project should be fully prepared, and the required materials, such as bolts, bearings and sealing
rings, should be prepared according to the maintenance project. The following points should be
paid attention to during maintenance:

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Before repairing, the electrician on duty should be notified to cut off the power supply and
put on the maintenance warning board. No one can start the motor without the permission of the
designated personnel.
All maintenance personnel must wear safety helmet.
Before running the agitation tank after maintenance, check that is there any people or tools in
the tank.
6.2 Lubrication of lubricating parts of agitated tank

6.2.1 Lubricants and lubrication methods for various lubricating parts

Lubrication part Drive bearing
Type and method of lubricant 2#/3# lithium grease, manual dry oil pump
intermittent lubrication

Grease recommendation:
Lubricating grease supplier Lubricating grease grade
Mobilgrease XHP 222
埃克森美孚 Exxon Mobil
Mobilux EP 2
福斯 Foss Lagermeister EP 2
壳牌 Shell Alvania EP 2
英国 England Bearing Guard-2
Note: The products listed in the table are only typical products, other products are not
excluded.

Oil the lubrication parts of the agitation tank according to the table.
6.2.2 Grease is added to each bearing until it is filled in the oil path and the reducer is subject to
oil ruler or oil mirror.
6.3 Maintenance Rules
6.3.1 Maintenance operators should be familiar with the type, name, performance, structure,
principle and components of the name and material function, and strengthen maintenance.

6.3.2 Operations and maintenance personnel should follow the principle of "fixed point, fixed
time, quantitative and qualitative". The lubrication points of each part marked by the lubrication
table shall be used for lubrication and no oil leakage shall occur. Lubricating grease is injected
once a day. Reducer oil is changed once a month for the first time and then every three months.

6.3.3 During the operation of the equipment, the temperature of the bearing should be checked
frequently. The temperature generally does not exceed 60 C. At the same time, the bolts of each
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part should be checked for loosening, the motor should be overloaded and the sound should be
abnormal.

6.3.4 In the operation of the equipment, except for the operation part which must be parked and
cleaned, the other parts should be cleaned in time, and no sundries, oil pollution accumulation,
equipment and environmental hygiene should be maintained.

6.4 Overhaul Rules

6.4.1 Overhaul cycle:
After 1 month, 3 - 6 months of minor repair, 12 months of medium repair, 36 - 60 months of
overhaul.
6.4.2 Maintenance contents:
6.4.2.1 After repair: The main contents are cleaning and inspection work, such as cleaning the
rotating parts, checking the flange connection, whether the pipeline is running, leaking or
blocking, and checking the oil quantity of each part.
6.4.2.2 Minor repair: check rolling bearings of each part, tighten bolts of each part, replace parts
and replace belts.
6.4.2.3 Medium repair: repair and check or replace impeller, check and replace bearings and
sealing rings, motor dust removal and other vulnerable parts.
6.4.2.4 Overhaul: equipment disassembly inspection, cleaning, change impeller, repair and
replace all parts of bearing, oil retaining ring, sealing ring, size belt pulley.
6.4.3 Maintenance standard

6.4.3.1 Vertical shaft part: Vertical shaft installation is not less than 0 10', sealing device
qualified, no oil leakage phenomenon.
6.4.3.2 Transmission device part: transmission device should be safe and reliable, stable
operation, no abnormal sound.
6.4.3.3 Tank: Should be soldered firmly, must not have obvious deformation, must not have
leakage phenomenon.
6.4.3.4 There is no leakage in all pipeline valves.
6.4.4 Common failures and troubleshooting methods:

Fault phenomena Causes Exclusion method

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1. Bearing damage 1. Replace the bearing
Agitation shaft pulsates or 2. The leveling
2. The beam or bearing body is 3. Retighten the bolts
arcs around
nothorizontal

3. Loose bolt on bearing body or

beam
1. Agitating resistance is too large, 1. Reduce the feeding
Bearing temperature is too which leads to the obstruction of amount in the tank
high the transmission 2.
fuel charging
2. Bearing the lack of oil

There is no vortex in the tank

Agitating blade peeling Replace impeller with blow-
out pulp

The motor belt beats badly The size belt pulley is not in a Releveling the size of pulleys
or gets stuck horizontal plane

Motor current and Slurry concentration is too large, Lower the concentration and
temperature rise sharply tank deposition clear the siltation

Note: the company's equipment improvement, technical update without

notice, the final interpretation of this data belongs to the company!

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