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  • Machine Inventory: Mineral Wool Processing Plant

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    Ali Jaffery
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    This document lists the equipment in the resin-wool making, cupola-wool collection, and wool processing plant sections of a mineral wool processing plant. It includes 31 pieces of equipment across the three sections and provides information about equipment name, load in kW, and normal and abnormal failure codes. The equipment ranges from reactors and centrifuges to conveyors, cutters, fans, and compressors involved in the various stages of mineral wool production.

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    CHECKLIST 1

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    This document lists the equipment in the resin-wool making, cupola-wool collection, and wool processing plant sections of a mineral wool processing plant. It includes 31 pieces of equipment across the three sections and provides information about equipment name, load in kW, and normal and abnormal failure codes. The equipment ranges from reactors and centrifuges to conveyors, cutters, fans, and compressors involved in the various stages of mineral wool production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    19 views5 pages

    Machine Inventory: Mineral Wool Processing Plant

    Uploaded by

    Ali Jaffery
    This document lists the equipment in the resin-wool making, cupola-wool collection, and wool processing plant sections of a mineral wool processing plant. It includes 31 pieces of equipment across the three sections and provides information about equipment name, load in kW, and normal and abnormal failure codes. The equipment ranges from reactors and centrifuges to conveyors, cutters, fans, and compressors involved in the various stages of mineral wool production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 5

    MINERAL WOOL PROCESSING PLANT

    MACHINE INVENTORY
    RESIN-WOOL MAKING SECTIONS
    Load Abnormal
    Normal
    S.No Equipment Name kW Failure Codes
    1 REACTOR STIRRER
    2 REACTOR JACKET COOLING PUMP/PIPING
    3 CONC.RESIN TANK/PUMP/PIPING
    4 DIL.TANK/STIRRER/PUMP/PIPING
    5 RESIN SPRAY PUMP/PIPING/COMPRESSOR
    6 COOLING WATER PONDS
    7 COOLING TOWER PUMPS/PIPING
    8 COOLING FAN
    9 JACKET COOLING PUMPS/PIPING
    10 CENTRIFUGES AND LUBRICATION
    11 CENTRIFUGE MOTORS
    12 MIST OIL COMPRESSOR /PIPING
    13 CENTRIFUGE ASSISTING BLOWERS/CHANNELS
    14 RAW MAT HOPPER STRUCTURE
    15 VIBRATION MOTORS/ HOUSING/CONNECTIONS
    16 MEASURING CONVEYORS/LOAD CELL CALIBRATION
    18 FEEDING CONVEYOR/MOTOR/GEARBOX/
    19 FEEDING BUCKET/MOTOR/GEARBOX/SLING WIRE
    20 ALTERNATE POWER SOURCE (GENSET)
    MACHINE INVENTORY
    CUPOLA - WOOL COLLECTION SECTIONS
    Abnormal
    Load KW Normal
    S.No Equipment Name Failure Codes
    1 FURNACE JACKET & PIPING
    2 JACKET COOLING PUMPS/PIPING
    3 TUYERES/WIND RING/CYCLONE
    4 LAVA LAUNDERS
    5 FURNACE DOORS
    6 INDUCED DRAFT FAN (M5)/PIPING/
    7 ASH COLLECTING FAN(M6)/PIPING
    8 FURNACE MODERATOR( BURNER)
    9 HEAT EXCHANGER
    10 MAIN DRAFT FAN/ MOTOR
    11 FILTERING ROOM/DOORS
    12 WIND TUNNEL
    13 WOOL COLLECTOR CONVEYOR & CHAMBER
    14 WOOL COLLECTOR CONVEYOR MOTOR/GEARBOX
    15 WOOL COLLECTOR GRILLS
    16 WOOL CLEANING BRUSH
    17 WOOL BLOWER
    18 CONVEYOR M7
    19 PENDULUM MOTOR & ADJUSTMENT ARM
    20 PENDULUM CONVEYOR'S MOTOR/GEARBOX/CHAIN
    21 WOOL ALLOCATING CONVYEYOR (M25)
    23 MOTOR/GEAR BOX/ DRIVING CHAIN
    MACHINE INVENTORY
    WOOL PROCESSING PLANT
    Abnormal
    Normal
    S.No Equipment Name Failure Codes
    1 PLEATING ROLLERS/MOTORS/GEARBOX
    2 LEVELING SCREWS/SHAFTS/GEARBOX
    3 OVEN CONVEYOR MOTOR/DRIVE-SHAFTS
    4 OVEN LEVELING SCREWS
    5 OVEN CONVEYORS/SPOCKETS/GEARBOX
    6 EXHAUST BLOWER
    7 COOLING CONVEYOR
    8 COOLING FAN/MOTOR/DRIVE-SHAFT
    9 COOLING CONVEYOR ROLLERS/CHAINS/COUPLINGS
    10 COOLING CONVEYOR MOTOR
    11 LONGITUDINAL CUTTING
    12 CUTTER ADJUSTMENTS/MOTORS/CUTTERS
    13 CRUSHERS/DRIVING MOTORS
    14 CUTTER CONVEYOR/MOTOR
    15 SCRAP BLOWER
    16 CONVEYOR (M22)
    17 DRVING MOTOR/GEARBOX
    18 CONVEYOR ROLLERS/STRIPS
    19 CONVEYOR(MA)
    20 CONVEYOR & DRIVING MOTOR
    21 THICKNESS SAW/MOTOR/LEVELERS
    22 CUTTING MACHINE
    23 CONVEYOR BELTS
    24 FLYING SAW/AIR CLUTCH/PISTONS/SOLENOID VALVES
    25 AIR COMPRESSOR
    26 CONVEYOR (M24)
    27 HOT BLAST AIR SYSTEMS (M17 &18)
    28 DRIVING MOTORS/FAN/COMBUSTION CHAMBER
    29 OXYGEN FAN/FUEL SUPPLY LINES/COOLING WATER
    30 GULLOTINE CUTTER/MOTOR/CAMSHAFT
    31 COMPRESSED AIR SUPPLY LINES

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