Mondi Štětí a.s.

STANDARD

Part 13.01.01

TECHNICAL SPECIFICATION FOR FLOW

SUBSTANCES, PIPING MATERIAL AND VALVE

TYPE SELECTION

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STANDARD

Part 13.01.01

TECHNICAL SPECIFICATION FOR FLOW

SUBSTANCES, PIPING MATERIAL AND VALVE

TYPE SELECTION

Worked out by: Verified by: Approved by:

Name: Name: Name:
Position: Position: Position:

Signed by:, Signed by: Signed by:

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TABLE OF CONTENTS
Page

1 General....................................................................................................................... 3
2 Flow substance codes .............................................................................................. 3
3 Piping material abbreviations .................................................................................. 4
4 Valve material abbreviations .................................................................................... 5
5 Flange gasket ............................................................................................................ 6
6 Valve selection .......................................................................................................... 6

Appendix I Flow Substances, Piping Material and Valve Code Selection

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1 General

This standard presents flow substances used in the project, their media codes, piping
materials specified for different flow substances, pipe classes, flange gasket material,
hand valve types and materials for valve body, closing device and seat and leakage
rates.

The operation and design values for pipelines will be specified in a separate pipe line list.

The abbreviations and codes in Appendix I are presented in the following Chapters 2…6.

2 Flow substance codes

The code consists of letters and numerals. The codes and media names are based on
the existing fluids at the mill.

Flow substances and their codes are divided into the following main categories:

1 Airs
2 Additives
3 Condensates
4 Chemicals
5 Effluents
6 Feed waters
7 Gases
8 Liquors
9 Oils and Fuels
10 Pulps
11 Solids
12 Steams
13 Waters

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3 Piping material abbreviations

Piping material abbreviations:

C1A P235GH (1.0345), EN 10216-2 and EN 10217-2 or -5, welded carbon steel
C1B P235GH (1.0345), EN 10216-2, seamless carbon steel
C1C P235GH (1.0345), EN 10216-2 for DN ≤ 300 seamless carbon steel
P235GH (1.0345), EN 10217-2 for DN > 300 welded carbon steel

C2B 16Mo3 (1.5415), EN 10216-2, seamless carbon steel

C3B 10 CrMo9-10 (1.7380) / EN 10216-2, seamless carbon steel

C4B X10CrMoVNb9-1 (1.4903) / EN 10216-2, seamless

H1A 1.4307 (X2CrNi18-9), EN 10217-7, welded stainless steel

H1 B 1.4307 (X2CrNi18-9), EN 10217-7, seamless stainless steel
H2A 1.4404 (X2CrNiMo17-12-2), EN 10217-5, welded stainless steel
H2B 1.4404 (X2CrNiMo17-12-2), EN 10217-5, seamless stainless steel

H3A 1.4462 (X2CrNiMoN22-5-3), EN 10217-7, welded duplex steel

H3B 1.4462 (X2CrNiMoN22-5-3), EN 10216-5, seamless duplex steel
L1A Polyethylene, high density, PEH

L3A Polypropylene, PP
L3B PP/FRP: PP with Laminated fiberglass reinforcement

L4B PVC-C
L4D PVC-C/FRP: PVC-C with laminated fiberglass reinforcement

S2A Vinylester based fibreglass reinforced plastic

S2D Vinylester based fibreglass reinforced plastic with thick inner protection layer

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4 Valve material abbreviations

CI Cast Iron
CS Carbon Steel
FS Forged Steel
NI Nodular Iron
SA Alloy Steel
SS Stainless Steel type 1.4432/ 1.4404
HCHR Hard Chrome Plating
STELL Stellite
INC Inconel
MO Monel
AL Aluminum
BR Bronze
TI Titanium
GL Glass
CER Ceramic
EPDM Ethene-Propene Terpolymer Rubber
FPM Fluorinated Rubber (e.g. Viton)
FRP Reinforced Plastic
PE Polyethene
PEH HD-polyethene
PEL LD-polyethylene
PP Polypropylene
PTFE Polytetrafluoroethene (e.g. Teflon)
Carbon fibre reinforced PTFE for valve seats
PVC Polyvinyl chloride
PVDC Polyvinylidene Chloride (e.g. Saran)
PVDF Polyvinylidene Fluoride (e.g. Kynar)
UPVC Unplasticized PVC

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5 Flange gasket

Gaskets shall be of non-asbestos.

Type AA Fibre gasket e.g. Klingersil C- 4500

Type AT PTFE gasket with glass fibre reinforcement, e.g. Gore-Tex GR-R,
Sigma 511 or similar
Note: For general purpose; water, stock, chemicals
Static loads, T <150 oC, p < 30 bar

Type GF Graphite packing (99 % pure graphite), chloride content

< 50 ppm, e.g. Burgman 9593/ HD, Klinger Grafit PSM 200,
Sigraflex V20010C21

Type AB Spiral packing, e.g. Burgman 9584 Spiraltherm according to EN 1514-2.

6 Valve selection

6.1 Abbreviations and range codes for valve types

Abbreviation Valve type Code 1)

BAL Ball valves 001...099
BUT Butterfly valves 100...199
GLO Globe valves 200...299
GAT Gate valves 300...349
SLI Knife gate valves 350...399
DIA Diaphragm valves 400...449
PLU Plug valves 450...499
NEE Needle valves 500...549
PIS Piston valves 550...599

CHS Swing check valves 600...649

CHD Disc check valves 650...659
CHB Ball check valves 660...679
CHG Globe Check valves 700...749

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Abbreviation Valve type Code 1)

ROT Rotameters, magnetic meters etc. 750...799

SAF Safety valves, relief valves 800...839
VAV Vacuum valves 840...849
STR Steam traps 850...859
STRA Strainers 860...869
ROT Rotameters 870...879
SMP Sampling valve 880...889
SPV Special valves 890...899
1) Valve Code will identify the valve in detail. See Appendix I.

6.2 Valve connection types

Abbreviation Description
FL Flanged
BF Between flanges
WE Weld ends
TH Threaded ends
WE/TH Welding end / threaded end
SO Socket end

6.3 Valve function codes

Abbreviation Description
CH Check valve
PS Pump suction side valve
SO Shut-off valve
EQ Equipment connection
SP Sampling

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6.4 General instructions for selection of valves

The valves shall be CE marked to the extent required by the Pressure Equipment
Directive (PED) 2014/68/EU classification.

Valve types shall be tested in use and found well-tried reliable types.

Actuator for ball and butterfly valves shall be selected as follows:

 Manual lever DN < 150
 Gear DN > 150

Dependent on the process conditions, may gear also be required for smaller dimensions.

Valves shall be provided with extended spindles, if insulation or placement reasons so

require.

Valves on suction pipelines to the pumps shall be of full bore type, such as ball valve,
knife gate valve, etc.

Ball valves DN < 100 shall be delivered with long weld ends if not otherwise agreed.
Valves are not allowed to be welded to each other without piece of pipe in between them.

The flow port of ball valves with core ball shall be tubed for media that cause plugging,
also for high consistency stock > 10 %.

For stock > 3.0 % valve types with a full port shall be used.

In stock lines butterfly valves between flanges shall be equipped with metal seals and
with a cutting closing movement of the disc.

One-part welded ball valves DN < 100 with reduced bore may only be used for media
with low viscosity and without impurities or abrasive particles.

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The leakage rates of the valves are based on the standard EN 12266-1. The leakage
rates shall be A for soft seated valves and B for hard seated valves if not otherwise
specified.

Main shut-off valves shall be equipped with locking device for lockout by LOTO padlock.
Diameter of hole for padlock shall be minimum 7 mm.

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