Labour Costs 66 Capex Cost

Capacity Expansion Cost 55 Capex Depreciation

Capacity Sell Value 0 Operational Expense

*All figures in INR Lacs [Check cell comments for more details]
**Cost figures are for entire quarter

Production Plan for the Quarter

Dewatering Mixing Drying

N2 Fertilizer 36 36 N2 Fertilizer 24 24 N2 Fertilizer

Machine 1 P4 Fertilizer 23 23 Machine 1 P4 Fertilizer 15 15 Machine 1 P4 Fertilizer
K Fertilizer 27 27 K Fertilizer 18 18 K Fertilizer
N2 Fertilizer 37 37 N2 Fertilizer 24 24 N2 Fertilizer
Machine 2 P4 Fertilizer 22 22 Machine 2 P4 Fertilizer 15 15 Machine 2 P4 Fertilizer
K Fertilizer 27 27 K Fertilizer 18 18 K Fertilizer
N2 Fertilizer 37 0 N2 Fertilizer 25 25 N2 Fertilizer
Machine 3 P4 Fertilizer 22 0 Machine 3 P4 Fertilizer 15 15 Machine 3 P4 Fertilizer
K Fertilizer 27 0 K Fertilizer 18 18 K Fertilizer
N2 Fertilizer
Machine 4 P4 Fertilizer
K Fertilizer
N2 Fertilizer
Greyed out machines are inactive. Buy them to use . Machine 5 P4 Fertilizer
K Fertilizer

Process wise Total Production

N2 Fertilizer 73 N2 Fertilizer 73 N2 Fertilizer
Dewatering P4 Fertilizer 45 Mixing P4 Fertilizer 45 Drying P4 Fertilizer
K Fertilizer 54 K Fertilizer 54 K Fertilizer
 Work days per week 5
No. of Shifts 2
Total Shift hours 14
55
tion 5.5
pense 67.375

ments for more details]

Capacity Utlisation
Working
Drying Air Treatment Operation Status
Days

0 0 N2 Fertilizer 28 28
0 0 Machine 1 P4 Fertilizer 0 0 Dewatering #1 Retain 66
44 44 K Fertilizer 0 0 Dewatering #2 Retain 66
0 0 N2 Fertilizer 29 29 Dewatering #3 Don’t Buy 66
39 39 Machine 2 P4 Fertilizer 0 0
0 0 K Fertilizer 0 Mixing #1 Retain 66
45 45 N2 Fertilizer 0 0 Mixing #2 Retain 66
0 0 Machine 3 P4 Fertilizer 28 28 Mixing #3 Buy 66
0 0 K Fertilizer 0 0
28 28 N2 Fertilizer 0 0 Drying #1 Retain 66
6 6 Machine 4 P4 Fertilizer 0 0 Drying #2 Retain 66
10 10 K Fertilizer 29 29 Drying #3 Retain 66
0 0 N2 Fertilizer 8 8 Drying #4 Retain 66
0 0 Machine 5 P4 Fertilizer 8 8 Drying #5 Don’t Buy 66
0 0 K Fertilizer 13 13
N2 Fertilizer 8 8 Air Treatment #1 Retain 66
Machine 6 P4 Fertilizer 9 9 Air Treatment #2 Retain 66
K Fertilizer 12 12 Air Treatment #3 Retain 66
N2 Fertilizer 0 0 Air Treatment #4 Retain 66
Machine 7 P4 Fertilizer 0 0 Air Treatment #5 Retain 66
K Fertilizer 0 0 Air Treatment #6 Retain 66
Air Treatment #7 Don’t Buy 66

73 N2 Fertilizer 73 OK
Air
45 Treatment P4 Fertilizer 45 OK
54 K Fertilizer 54 OK

Don't forget to check this column to

ensure production is balanced at each
 Don't forget to check this column to
ensure production is balanced at each
stage
 Quarterly Quarterly Cycle time (hrs)
SKU
Demand Production Dewatering Mixing Drying Air Treatment
N2 Fertilizer 73 73 6 12 18 24
P4 Fertilizer 45 45 9 9 21 24
K Fertilizer 54 54 6 9 18 24

Keep an eye out on

your utilisation levels

SKU wise production hours

Capacity Planned Unplanned Avl Capacity N2 P4

Time Used Utilisation
(Hrs) Downtime Downtime (Hrs) Fertilizer Fertilizer

924 8.0% 1.3% 838.07 585 70% 216 207

924 8.0% 1.8% 833.45 582 70% 222 198
924 8.0% 2.4% 827.90 0 0% 0 0

924 7.5% 3.2% 825.13 585 71% 288 135

924 7.5% 2.3% 833.45 585 70% 288 135
924 7.5% 2.6% 830.68 597 72% 300 135

924 9.5% 3.2% 806.65 792 98% 0 0

924 9.5% 1.2% 825.13 819 99% 0 819
924 9.5% 1.3% 824.21 810 98% 810 0
924 9.5% 2.8% 810.35 810 100% 504 126
924 9.5% 1.5% 822.36 0 0% 0 0

924 11.5% 3.3% 787.25 672 85% 672 0

924 11.5% 3.0% 790.02 696 88% 696 0
924 11.5% 2.5% 794.64 672 85% 0 672
924 11.5% 1.4% 804.80 696 86% 0 0
924 11.5% 3.3% 787.25 696 88% 192 192
924 11.5% 2.1% 798.34 696 87% 192 216
924 11.5% 1.5% 803.88 0 0% 0 0
Air Treatment

p an eye out on
utilisation levels

e production hours

K Fertilizer Sell Buy

162 0 Work Days Cost for 1 shift Shifts Cost Multiplier

162 0 5 10 1 1
0 0 6 12.5 2 2.2
7 16 3 3.6
162 0
162 0 Buy
162 55 Dewatering 40
Mixing 55
792 0 Drying 100
0 0 Air Treatment 140
0 0
180 0
0 0
Sell
0 0 Retain
0 0 Buy
0 0 Don’t Buy
696 0
312 0
288 0
0 0
Cost Multiplier
5 6 7
1 2 3

Sell
10
13.75
25
35
Labour Costs 105.6 Capex Cost
Capacity Expansion Cost 335 Capex Depreciation
Capacity Sell Value 0 Operational Expense

*All figures in INR Lacs [Check cell comments for more details]
**Cost figures are for entire quarter

Production Plan for the Quarter

Dewatering Mixing Drying

N2 Fertilizer 0 N2 Fertilizer 0 N2 Fertilizer

Machine 1 P4 Fertilizer 30 30 Machine 1 P4 Fertilizer 0 0 Machine 1 P4 Fertilizer
K Fertilizer 30 0 K Fertilizer 0 0 K Fertilizer
N2 Fertilizer 0 0 N2 Fertilizer 0 0 N2 Fertilizer
Machine 2 P4 Fertilizer 0 0 Machine 2 P4 Fertilizer 0 0 Machine 2 P4 Fertilizer
K Fertilizer 0 0 K Fertilizer 0 0 K Fertilizer
N2 Fertilizer 0 0 N2 Fertilizer 0 0 N2 Fertilizer
Machine 3 P4 Fertilizer 0 0 Machine 3 P4 Fertilizer 0 0 Machine 3 P4 Fertilizer
K Fertilizer 0 0 K Fertilizer 0 0 K Fertilizer
N2 Fertilizer
Machine 4 P4 Fertilizer
K Fertilizer
N2 Fertilizer
Greyed out machines are inactive. Buy them to use . Machine 5 P4 Fertilizer
K Fertilizer

Process wise Total Production

N2 Fertilizer 0 N2 Fertilizer 0 N2 Fertilizer
Dewatering P4 Fertilizer 30 Mixing P4 Fertilizer 0 Drying P4 Fertilizer
K Fertilizer 0 K Fertilizer 0 K Fertilizer
 Work days per week 7
No. of Shifts 2
Total Shift hours 14
335
tion 33.5
pense 114

ments for more details]

Capacity Utlisation
Working
Drying Air Treatment Operation Status
Days

0 0 N2 Fertilizer 0 0
0 0 Machine 1 P4 Fertilizer 0 0 Dewatering #1 Retain 90
0 0 K Fertilizer 0 0 Dewatering #2 Sell 90
0 0 N2 Fertilizer 0 0 Dewatering #3 Buy 90
0 Machine 2 P4 Fertilizer 0 0
0 0 K Fertilizer 0 0 Mixing #1 Retain 90
0 0 N2 Fertilizer 0 0 Mixing #2 Retain 90
0 0 Machine 3 P4 Fertilizer 0 0 Mixing #3 Buy 90
0 0 K Fertilizer 0 0
0 0 N2 Fertilizer 0 0 Drying #1 Retain 90
0 0 Machine 4 P4 Fertilizer 0 0 Drying #2 Retain 90
0 0 K Fertilizer 0 0 Drying #3 Retain 90
0 0 N2 Fertilizer 0 0 Drying #4 Retain 90
0 0 Machine 5 P4 Fertilizer 0 0 Drying #5 Buy 90
0 0 K Fertilizer 0 0
N2 Fertilizer 0 0 Air Treatment #1 Retain 90
Machine 6 P4 Fertilizer 0 0 Air Treatment #2 Retain 90
K Fertilizer 0 0 Air Treatment #3 Retain 90
N2 Fertilizer 0 0 Air Treatment #4 Retain 90
Machine 7 P4 Fertilizer 0 0 Air Treatment #5 Retain 90
K Fertilizer 0 0 Air Treatment #6 Retain 90
Air Treatment #7 Buy 90

0 N2 Fertilizer 0 OK
Air
0 Treatment P4 Fertilizer 0 Error
0 K Fertilizer 0 OK

Don't forget to check this column to

ensure production is balanced at each
 Don't forget to check this column to
ensure production is balanced at each
stage
 Quarterly Quarterly Cycle time (hrs)
SKU
Demand Production Dewatering Mixing Drying Air Treatment
N2 Fertilizer 73 0 6 12 18 24
P4 Fertilizer 45 0 9 9 21 24
K Fertilizer 54 0 6 9 18 24

Keep an eye out on

your utilisation levels

SKU wise production hours

Capacity Planned Unplanned Avl Capacity N2 P4

Time Used Utilisation
(Hrs) Downtime Downtime (Hrs) Fertilizer Fertilizer

1260 8.0% 1.3% 1142.82 270 24% 0 270

1260 8.0% 1.8% 1136.52 0 0% 0 0
1260 8.0% 2.4% 1128.96 0 0% 0 0

1260 7.5% 3.2% 1125.18 0 0% 0 0

1260 7.5% 2.3% 1136.52 0 0% 0 0
1260 7.5% 2.6% 1132.74 0 0% 0 0

1260 9.5% 3.2% 1099.98 0 0% 0 0

1260 9.5% 1.2% 1125.18 0 0% 0 0
1260 9.5% 1.3% 1123.92 0 0% 0 0
1260 9.5% 2.8% 1105.02 0 0% 0 0
1260 9.5% 1.5% 1121.40 0 0% 0 0

1260 11.5% 3.3% 1073.52 0 0% 0 0

1260 11.5% 3.0% 1077.30 0 0% 0 0
1260 11.5% 2.5% 1083.60 0 0% 0 0
1260 11.5% 1.4% 1097.46 0 0% 0 0
1260 11.5% 3.3% 1073.52 0 0% 0 0
1260 11.5% 2.1% 1088.64 0 0% 0 0
1260 11.5% 1.5% 1096.20 0 0% 0 0
Air Treatment

ep an eye out on
utilisation levels

e production hours

K Fertilizer Sell Buy

0 0 Work Days Cost for 1 shift Shifts Cost Multiplier

0 0 5 10 1 1
0 40 6 12.5 2 2.2
7 16 3 3.6
0 0
0 0 Buy
0 55 Dewatering 40
Mixing 55
0 0 Drying 100
0 0 Air Treatment 140
0 0
0 0
0 100
Sell
0 0 Retain
0 0 Buy
0 0 Don’t Buy
0 0
0 0
0 0
0 140
Cost Multiplier
5 6 7
1 2 3

Sell
10
13.75
25
35