Trouble Shooting Dialog+ EVO Self Test SW 9.

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Alarm displayed after start or detected by the self test status code LLC and LLS or any other visual feedback Possible causes Test in TSM to do most possible reaso second third
System Error alarm sound from SMPS and loudspeaker no communication TLC to LLC/LLS analysis according separate "System Error trouble shooting" instruction
RAM/ROM Error Error in SW or in the BIOS setting TSM TL Manual Test "File system Check" reload software and check for analysis the LEDs on LLD board / exchanged CF card and motherboard
CRC calibration error Error in the calibration data check the instruction in the LLC and LLS status line confirm setting in production report and calibration recommended Sensor from the Status list
Analog Voltage +-12 out of range fuse / LEDs on SMPS SMPS, Analog or Digital defect TSM low level test 1.1 "+-12V Analog Test" exchanged defective part Analog Board SMPS
Alarm water supply disturbed This alarm occur at any time during the entire operation inlet pressure to low, DMV offset TSM low level test 1.9 “Water Inlet” adjust the pressure reducer valve DMV offset DMV
inlet valve defective TSM low level test 1.9 “Water Inlet” change inlet valve
level sensor defective TSM low level test 1.9 “Water Inlet” change level sensor
power board valve defective TSM low level test 1.9 “Water Inlet” change power board valve
no priming of the system none of the pumps EP/FPE/FPA runs fuse F600 M10A/+24VL blown (SMPS MC) TSM low level test 1.13 / 1.14 / 1.25 Valves replace fuse Fuse F600
for example short circuit 24V at one of the solenoid valves or wire isolate short circuit
Water overflow water runs constant under the machine level sensor or float defective TSM low level test 1.9 “Water Inlet” replace level sensor respective float
via the overflow tube of the up line tank water inlet valve VVBE is stuck open or DMV defective TSM low level test 1.9 “Water Inlet” check inlet valve and DMV on particle
Valve VZ leaking TSM low level test 1.14 Bypass and Disinfection Valves
Service Mode (DIR_ON) LLC 2610x - 2699x LLS 26001 Service jumper X101 is connected TSM low level test 1.30 "SMPS Self test" remove the jumper
Sound and LED test Safety system check: red LEDs, buzzer, loudspeaker and 24 safety relays cable inside the monitor defective / disconnected, Frond Panel Board defecTSM low level test 1.28 front panel board FPB open the monitor and check all connection
LLC 1610x - 1699x LLS 16001 - 16028 SMPS MC safety relays defective TSM low level test 1.1 "24VGB and 24VGD Test" exchange the relays
SMPS-MC EEPROM LLC 2510x - 2599x LLS 25001 SMPS-MC defective TSM low level test 1.30 "SMPS Self test" Test #113 exchange SMPS MC
Battery Test LLC 2710x - 2799x LLS 27001 Battery not loaded or fuse defective TSM low level test 1.30 "SMPS Self test" Test #112 open the Battery sub rack, check the fuse, charge / exchange battery
Buzzer Test via LLS LLC 2810x - 2899x LLS 28001 - 28003 buzzer or main switch defective TSM low level test 1.30 "SMPS Self test" Test #115 check the main switch (second level), exchange main switch or buzzer on SMPS
Monitoring of analog voltage ± 12 V LLC 1710x - 1799x LLS 17001 - 17031 SMPS, Analog or Digital Board defect TSM low level test 1.1 "+-12V Analog Test" exchanged defective part
Blood Leak Detector LLC 1102x - 1199x LLS 11000 - 11012 air in the system, calcification, blood leak defective TSM low level test 1.18 "Blood Leak" check the system for air, calibrate the blood leak, exchanged the module
DFS Pressure Test required MSBK1/2 = 16000 LLC 1220x LLS 12000 - 12019 air in the system, MSBK1/2 position sensor or membrane defective TSM low level test 1.15 balance chamber check the feedback value MSBK1/2 (15000 - 30000), check with syringe and manometer at FBK1
required pressure PDA > 425 mmHg LLC 1221x LLS 12020 PDA defective TSM low level test 1.16 pressure sensors water side check PDA Sensor
air in the system, leakage (liquid exit/air entry) O-ring defective, rinsing bridge need maintenance TSM low level test 1.27 DFS pressure test of therapy bypass the rinsing bridge, check where the air is comming from, maintenance of rinsing bridge
no pressure build-up on PDA FPE or RVFPE defectiv, VDABK1/2 leaking TSM low level test 1.20 overview water part check FPE and RVFPE
no pressure build-up on PDA leak at VDABK1/2 TSM Low Level test 1.19 Automatic Leakage Test check with clamping scissors VDABK1/2
requiment pressure PDA <= 380 mmHg LLC 1230x LLS 12021 Valve VDEBK1/2 leaking TSM Low Level test 1.19 Automatic Leakage Test check with clamping scissors VDEBK1/2
no pressure reduction on PDA UF pump defectiv, drain tube snapped off check UF pump and drain tube
feedback signal valves LLC 1235x LLS 12021 - 12026 power board valves defective, connector or cable defective TSM low level test 1.13 / 1.14 / 1.25 Valves isolate defectiv part
PDA out of range 300 mmHg < PDA < +450 mmHg LLC 1235x LLS 12027 - 12038 valve VDE/VBP permanent open TSM low level test 1.27 DFS pressure test of therapy
Max. deviation PDA > 25 mmHg Pressure increase on PDA Leakage of a valve VDE/VBP TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VDE / VBP
Max. deviation PDA > 25 mmHg Pressure reduction on PDA Leakage of a valve VDABK1/2 or on UF pump TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VDABK1/2 repective on UF pump during pump stop UF pump
feedback signal valves LLC 1240x LLS 12061 - 12066 power board valves defective, connector or cable defective TSM low level test 1.13 / 1.14 / 1.25 Valves isolate defectiv part
PDA out of range 300 mmHg < PDA < +380 mmHg LLC 1240x LLS 12067 - 12078 Leakage of a valve VDA TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VDA
requiment pressure PDA > 425 mmHg LLC 1245x LLS 12101 no failer known
requiment pressure PDA < 380 mmHg LLC 1250x LLS 12101 no pressure decrease, valve VDEBK1/2 leaking TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VDEBK1/2
feedback signal valves LLC 1255x LLS 12101 -12121 power board valves defective, connector or cable defective TSM low level test 1.13 / 1.14 / 1.25 Valves isolate defectiv part
Max. deviation PDA 25 mmHg LLC 1255x LLS 12122 -12133
Pressure increase on PDA Leakage of the membrane TSM low level test 1.13 valves and 1.15 balance chamber check with syringe and manometer at FBK1 the membrane
Pressure reduction on PDA Leakage of a valve VABK1/2 TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VABK1/2
requiment pressure PDA > 425 mmHg LLC 1260x LLS 12151 no failer known
requiment stable value MSBK1/2 LLC 1265x LLS 12151 membrane defectiv TSM low level test 1.15 balance chamber maintenance balancing chamber, exchange of membrane
requiment pressure PDA <= 380 mmHg LLC 1270x LLS 12151 no failer known
feedback signal valves LLC 1275x LLS 12151 - 12161 power board valves defective, connector or cable defective TSM low level test 1.13 / 1.14 / 1.25 Valves isolate defectiv part
Max. deviation PDA 25 mmHg LLC 1275x LLS 12162 - 12183
Pressure increase on PDA Leakage of the membrane VEBK1/2 TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VEBK1/2
Pressure reduction on PDA Leakage of a valve VABK1/2 or UF pump TSM low level test 1.27 DFS pressure test of therapy check with clamping scissors VABK1/2 repective on UF pump during pump stop UF pump
pressure PDA Trouble-Shooting
DFS Pressure Test between - 200 mmHg and 200 mmHg
at intermittent faultsLLC 1280x LLS 12162 - 12000 unknown
minor leak at any valve, UF pump,… TSM low level test 1.19 Leak Test check with two clamping scissors, start from PDA
Integrity Test HDF Onlin reqiuments feedback ports and BP cover LLC 1502x no feedback from PSAUS, PSABF or BPV TSM low level test 1.3 BP Venous and 1.25 HDF online Detecheck feedback sensors
feedback signal valves LLC 1510x LLS 15001 - 15010 power board online defective, connector or cable defective TSM low level test 1.13 / 1.14 / 1.25 Valves isolate defectiv part
first negative test PDA <-300mmHg / Max. deviation PDA 50 mmHg LLC 1515x LLS 15011 - 15018 minor leak from FPE to RVDA anywhere TSM low level test 1.19 Leak Test check for air intake and with two clamping scissors , start from PDA
LLC 1520x VSAA / Port O-ring defectiv TSM low level test 1.19 Leak Test check visual for air intake at the port connectors, maintain O-ring and adjust port doors
feedback signal valves LLC 1525x LLS 15021 - 15030 power board online defective, connector or cable defective TSM low level test 1.25 HDF online Valves isolate defectiv part, power board HDF online
Max. deviation PDA 50 mmHg LLC 1525x LLS 15031 - 15032 VSAE Valve or port connection leaking TSM low level test 1.19 Leak Test check with clamping scissors at VSAE
Test Online Substitution Pump LLC 1525x LLS 15033 - 15039 Blood pump roller or pump venous defectiv TSM low level test 1.3 Blood Pump Venous check the feedback signals speed and direction
feedback signal valves LLC 1530x LLS 15041 - 15050 power board online defective, connector or cable defective TSM low level test 1.25 HDF online Valves isolate defectiv part, power board HDF online
Max. deviation PDA 50 mmHg LLC 1535x LLS 15051 - 15058 VSAA Valve or port connection leaking TSM low level test 1.19 Leak Test check with clamping scissors at VSAA
feedback signal valves LLC 1540x - 1560x LLS 15101 - 15110 power board online defective, connector or cable defective TSM low level test 1.25 HDF online Valves isolate defective part, power board HDF online
pressure reduction with UF pump, PDA < -250 mmHg LLC 1540x - 1560x LLS 15110 - 15111 DF Filter problem TSM low level test 1.24 HDF online troubleshooting as described in the training document DF Filter (the lower one)
DDE or RVDA offset > 50 mmHg TSM low level test 1.20 overview water part check RVDA and DDE throttle adjustment
pressure increase to - 100 mmHg LLC 1565x LLS 15121 - 15127 HFB Filter blocked or tube to the filter kinked TSM low level test 1.24 HDF online troubleshooting as described in the training document
Integrity Test HDF Online Trouble-Shooting at intermittent faults minor leak at any valve, UF pump,… TSM low level test 1.19 Leak Test check with two clamping scissors, start from PDA (only negative test required)
UF Pump test LLC 2002x LLS 20000 - 20012 feedback sensor LLS defective TSM low level test 1.17 UF pump check the supervisor feedback status reed or hall sensor defective
Conductivity Test LLC 2110x - 2199x LLS 20000 - 21012 Analog board or conductivity sensor defective TSM low level test 1.12 Concentrate Pumps and Conductivit check the conductivity values of all sensors visual and with a instrument, check all connectors calcification Analog Board Conductivity cell leaking
Temperature Test LLC 2202x - 2299x LLS 22000 - 22012 Temperature sensor or Analog Board defective TSM low level test 1.11 Concentrate Pumps and Conductivit check temperature sensor about leaking and correct flow direction sensor wet wrong direction assembled
SAD Level Test LLC 3002x - 3099x LLS 30000 - 30009 SAD defective, calibration out of range TSM low level test 1.7 Air Sensor, Red Sensor calibrate the SAD SAD
SAD Counter Test LLC 3102x - 3199x LLS 31000 - 31008 SAD, Digital or Analog Board defective TSM low level test 1.7 Air Sensor, Red Sensor isolate the defective part SAD Analog Board Digital Board
Pressure sensors blood side feedback signal valves LLC 3202x - 3240x LLS 32000 - 32002 level regulation Board defective TSM low level test 1.31 Level Regulation check feedback signals of the valves level regulation board
pressure Test LLC 3250x - 3260x LLS 32004 - 32010 sensor defective, Filter are blocked, wrong connected blood line TSM low level test 1.6 Pressure Sensor (Blood Side) check user setup, internal or external Filter are maybe blocked, pressure comparing user setup blocked Filter LR Board leaking
all trend code > 32768 are negative at the trend file calculate 65536 to the negative value and you get the real test code example 65536 -32534 = 32002
Pressure Test Substitution Line PA >270 mmHg LLC 4002x - 4020x LLS 40000 - 40011 clamp on tubing system still closed / DF filter problem TSM low level test 1.24 HDF online troubleshooting as described in the training document
LLC 4030x - 4099x LLS 40012 - 40019 Throttle DDE has an offset TSM low level test 1.20 overview water part check RVDA and DDE throttle adjustment
Blood Side Pressure Retention blood pump arterial speed test LLC 3302x - 3310x LLS 33000 - 33014 blood pump drive or roller defective, feedback signal missing TSM low level test 1.2 Blood Pump Arterial check the tork and the roller feedback signal roller / bearing defec blood pump drive
pressure test LLC 3330x LLS 33015 - 33023 tubing system not correct connected, leaking, SAKV oversized gap TSM low level test 1.5 Tubing Clamps check bloodline setup, check gap at SAKV (1.4 / 1.5mm), check blood pump roller SAKV gap
LLC 3340x LLS 33024 - 33038 filter on PBE or PBS blocked TSM low level test 1.6 Pressure Sensor (Blood Side) wrong bloodline connection, filter blocked, tube kinked
online tubing test LLC 3350x - 3399x LLS 33039 - 33041 online tubing not correct connected TSM low level test 1.3 Blood Pump Venous check connection and online kit, tubing clamps, check BP venous user setup
DF Filter problem TSM low level test 1.24 HDF online troubleshooting as described in the training document decalcification DF Filter
Disinfection Valve VD LLC 3710x - 3799x LLS 37000 - 37010 feedback signal VD , particle inside the valve TSM low level test 1.14 Bypass and Disinfection Valves clean with hot water and a syringe, adjust the position of switching flag particle adjustment
Adimea Self Test Adimea defect, air in the system TSM Top Level Test ADIMEA Self Test check the inlet tube on air, feedback blood leak sensor and Temperature sensor TSD on 25°C air Adimea