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Pedal assembly

Work description

© Scania CV AB 1997, Sweden

1 710 418
Contents

Contents
Work behind the grille panel ........................................................................ 3

Work in the cab ........................................................................ 6

Refitting the pedal assembly ........................................................................ 8

© Scania CV AB 1997, Sweden

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 Pedal assembly

Pedal assembly

Removing the pedal

assembly

Work behind the grille panel

1 Disconnect the connection to the negative
terminal of the battery before commencing
work.

Location of the pedal panel behind the grille panel

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Pedal assembly

2 Remove the protective cover.

3 Disconnect the connections to the footbrake

valve.
4 Disconnect the air connections that lead into
the cab.

! WARNING!

Protect eyes and skin from contact with

the fluid in the clutch system.

5 Take a drainage receptacle, disconnect the

hose for the clutch fluid and collect the fluid
in the receptacle.
1 Air connection for the footbrake valve
6 Plug the open hydraulic connections. 2 Air connection to the cab
3 Bracket for the clutch reservoir
7 Remove the bracket from the clutch fluid
reservoir and place the reservoir to one side. 4 Protective cover for the electrical
connections
8 Disconnect the control hose leading to the 5 Clutch fluid hose
slave cylinder. 6 Control hose to the slave cylinder
9 Place protective plugs in the hose and pipe
connections of the cylinder.
10 Remove the protective cover on the electrical
connections and dismantle the connectors
under the cover.

© Scania CV AB 1997, Sweden

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 Pedal assembly

11 Remove the screws attaching the pedal

panel to the firewall.

12 Remove the cable from the cover for the

electrical connections on the pedal panel.

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Pedal assembly

Work in the cab

13 Remove the cover under the instrument
panel on the driver’s side.
14 Remove the securing screws on the manifold
fitting.
15 Follow the lead from the clutch servomaster
to the connector under the instrument panel.
Disconnect the connector.
16 Remove the air hose above the clutch
servomaster.
17 Follow the lead from the footbrake and
remove the connector under the instrument
panel.
1 Manifold fitting
18 Remove the connectors from the pedal
2 Connector, clutch servomaster
panel.
3 Air hose, clutch servomaster
4 Lead from the footbrake
5 Connectors on the pedal panel

© Scania CV AB 1997, Sweden

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 Pedal assembly

19 Detach the pedal panel bracket from the

instrument panel as follows:
- remove the nuts secured to the studs on the
upper side of the bracket.
- remove the screws that are secured from
below to the nuts welded on to the bracket.
Note: Some models have studs in all the securing
points.
20 Lift out the pedal panel.

The pedal plate bracket secured to the

instrument panel
1 Studs
2 Welded nuts

21 Remove the pushrod pin from the clutch

servomaster.

22 Unscrew and remove the footbrake valve

and clutch servomaster.

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Pedal assembly

Refitting the pedal

assembly
The pedal assembly is refitted by carrying out
the preceding points in reverse order.
Important! Do the following before refitting
the protective covers:
• Fill the clutch system with fluid.
• Bleed the clutch using special tool 587949.
• Make sure that the clutch is working and that
the hoses and connections are not leaking.
• Check that the air connections are working
properly and not leaking.
• Check the brake pedal play and adjust if
necessary.

© Scania CV AB 1997, Sweden

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