Method Statement - Painting - R01

Doc. No.
: TSTC-PJT-DCP-MST-MECH-003
Rev No.: 00
Method Statement for
Painting of Pipes &
Supports
CLIENT: SUPERVISION CONSULTANT: CONSULTANT:
METHOD STATEMENT FOR

PAINTING OF PIPES & SUPPORTS
DOC No. : TSTC-PJT-DCP-MST-MECH-003
REV. No. : 00
Salwa Resort Buildings & Infrastructure Works – Packages 2 & 3

Doc. No.: TSTC-PJT-DCP-MST-MECH-003
Rev No.: 00
Painting of Pipes &
Supports
RESPONSE TO REVIEW COMMENTS
No. Comments Contractors Response

1
 Records of Revision:
Revision
Reason Revision(s) Revision Issued/Date
No.
00 First Issue for Approval 15.03.2017
 Prepared/Reviewed/Approved:
Prepared by: Reviewed by: Reviewed by: Reviewed by: Approved by:
Item
Project Operations Technical QA/QC Project
Engineer Manager Manager Manager Manager
Signature
Print George S Mithun Santhosh Hasan Tellawi

Alaa Hamdy
Name Maveli Sebastian Kuttapan
Date 15.03.2017
Rev No.: 00
Painting of Pipes &
Supports
Table of Contents
ITEM DESCRIPTION
1.0 OBJECTIVE
2.0 REFERENCE DOCUMENTS
3.0 RESPONSIBILITIES
4.0 SCOPE OF WORK
5.0 WORKS METHODOLOGY
6.0 MANPOWER
7.0 TOOLS AND EQUIPMENTS
8.0 HEALTH & SAFETY
9.0 ENVIRONMENTAL MANAGEMENT
10.0 EMERGENCY CONTACT
ATTACHMENTS
APPENDIX A – REQUEST FOR INSPECTION
11.0 APPENDIX B – SAMPLE MTC FOR PAINTS
APPENDIX C – PAINT MANUFACTURER’S DATA SHEET
Method Statement Rev No.: 00
Date : 15/03/2017
Sub Contractor :
Painting of Pipes & Supports
MAIN CONTRACTOR
 OBJECTIVE
o This Method Statement is to describe, establish and control the steps to

be taken to carry out the painting of Uninsulated pipes, Insulated pipes
and Pipe Supports.
o Stages of painting are subjected to verification and /or inspection by

Engineer Authorized representatives of by Project Consultant.
 REFERENCE DOCUMENTS
 Project Technical Specification
 Technical data sheet – Jotun Paints
 RESPONSIBILITIES
o Project Manager
 It is the Project Manager’s Duty to ensure that all necessary safety and
protective equipment are provided along with properly trained and
qualified personnel. Moreover, to ensure that all survey works are carried
out in accordance with this method statement.
 Ensure that adequate welfare facilities and equipment are provided to

the work to avoid injury, health impairment or damage and to ensure
providing quality works within the planned timescale.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
o Project Coordinator
 Organize the site so that work is carried out to the required specifications
with a minimum risk to men, equipment and materials
 Adhere to the project specific quality management program and HSE

requirements.
 Adheres to the project specific method statement, procedures, inspection

programs and HSE instructions to get the activities performed to the
consultant satisfaction with full coordination with the HSE and quality
personnel.
 Shall be responsible for ensuring that all works are being carried out in
accordance with general requirement and in conformance with
technical specification and all relevant documents as called for in the
contract and the foregoing method statement.
o QA/QC Engineer
 Responsible for the work entire quality assurance, quality control and
inspection programs.
 Produce all quality related documents and reports as necessary and

requested by Client / Consultant.
 Provide written procedures and method statements in coordination with

the project head describe the job specific work for each stage / activity.
 Ensure that all necessary equipments are calibrated .
 Obtaining consent for ITP prior to use.

Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
o Site Engineer
Shall be responsible for the delivery and execution of works. Review material
requirement, plan and specification. Implement good workmanship
acceptable to good engineering practice. Organize and meet workforce to
provide guidance and direction of work to be in tangent with the general
master project schedule.
o HSE Officer
 Ensure that all workers have a safe place of work, advice safe system of work
and provide adequate instructions, training and supervision to enable
employees to work in safety.
 Carry out site survey on daily basis to ensure that the HSE methods of working
are in operation and that all regulations are being observed.
 Report, determine and analyze the cause of any accident or dangerous

occurrence and recommend measures for preventing recurrence.
o Site Supervisor
 Organize and meet workforce to provide the guidance and direction of

works. Monitor quality and progress of works to be in tangent with the general
master schedules. Coordinate with other building trades.
o Workforce (Painting supervisor, Painter & Helpers)
Carry out their work in such a way that they don’t create for themselves or any
other person risk to health and safety, and don’t impact the environment to
the maximum extent possible or affect the quality of work.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
SCOPE OF WORK
o General Description
4.1) The methodology covers the procedure to follow the sequence of works.
The main works involve Painting of Pipes and Supports in line with the Project
specification.
4.2) Material
The following materials are to be used for painting (Supply of materials in

Techno Steel scope)
 Primer - Barrier 80 Grey Component A & B
 Midcoat – Penguard Midcoat , Light grey Component A & B
 Topcoat – Hardtop XP, Colour Group 1, Component A & B
 Thinner - Jotun thinner no.17 – For Primer & Midcoat

Jotun thinner no. 10 – For topcoat
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
WORKS METHODOLOGY :
5.1 The sequence of painting will be as follows :
5.1.1 For Uninsulated Pipes :
a) The surface preparation of the pipe to be painted shall be done in order

to obtain a suitable surface profile for coating adhesion.
b) The Primer coat is to be applied as follows :

Barrier 80 grey component A & B is to be mixed in 3:1 ratio respectively &is to
be stirred well for about 30 Minutes. The mixture is to be applied on the pipe in
1 coat by using paint rollers. The recoating interval or through dry time given for
the painted pipes is as follows :
 At 40°C - 40 Minutes
 At 20°C - 1.5 Hrs
The recoating interval to be strictly maintained using the guideline given above
for any intermediate temperatures.
The DFT achieved in the primer coat painting alone will be 70 Microns.
c) After the through dry period of pipes, the midcoat is to be applied as

follows :
Penguard midcoat, light grey component A & B to be mixed in 4:1

ratio respectively & is to be stirred well for about 10 Minutes. The
mixture is to be applied on the pipe in 2 coats by using paint rollers.
The recoating interval or through dry time given for the painted pipe
is as follows :
 At 40°C - 3 Hrs
 At 20°C - 6 Hrs
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
The recoating interval to be strictly maintained using the guideline

given above for any intermediate temperatures.
The DFT achieved in the midcoat painting alone will be 100 Microns.
d) After the through dry period of pipe, the topcoat is to be applied as

follows :
Hardtop XP, colour group 1, component A & B to be mixed in 10:1

mixture is to be applied on the pipe in 2 coats by using spray gun.
The recoating interval or through dry time given for the painted pipe
is as follows :
 At 40°C - 4 Hrs
 At 20°C - 7 Hrs
The recoating interval to be strictly maintained using the guideline given

above for any intermediate temperatures.
The DFT achieved by the top coat painting alone will be 70 Microns.
A final coat of painting can be done at site at final stages in case of any
dent marks or damages.
The final DFT achieved by this 3 coat epoxy system painting will be 240
Microns.
5.2 For Insulated pipes:
a) The surface preparation of the pipe to be painted will be done using

wire brush cleaning to obtain a suitable surface profile for coating
adhesion.
b) The pipe will be painted with Single coat Red oxide primer and
recoating will be done if needed after through dry period.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
5.3) For Pipe Supports :
a) The surface preparation of the steel support to be painted shall be done

in order to obtain a suitable surface profile for coating adhesion.
b) The Primer coat is to be applied as follows :

Barrier 80 grey component A & B is to be mixed in 3:1 ratio respectively &is to
be stirred well for about 30 Minutes. The mixture is to be applied on the steel
support in 1 coat by using paint rollers. The recoating interval or through dry time
given for the steel supports is as follows :
 At 40°C - 40 Minutes
 At 20°C - 1.5 Hrs

The DFT achieved in the primer coat painting alone will be 70 Microns.
c) After the through dry period of steel supports, the mid coat is to be applied
as follows :
Penguard mid coat, light grey component A & B to be mixed in 4:1

mixture is to be applied on the steel supports in 2 coats by using
paint rollers. The recoating interval or through dry time given for the
steel support is as follows :
 At 40°C - 3 Hrs
 At 20°C - 6 Hrs

The DFT achieved in the mid coat painting will be 100 Microns.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
d) After the through dry period of steel support, the topcoat is to be

applied as follows :
Hardtop XP, colour group 1, component A & B to be mixed in 10:1

mixture is to be applied on the steel support in 2 coats by using spray
gun. The recoating interval or through dry time given for the steel
structure is as follows :
 At 40°C - 4 Hrs
 At 20°C - 7 Hrs
The recoating interval to be strictly maintained using the guideline given

above for any intermediate temperatures.
The DFT achieved by the top coat painting alone will be 70 Microns.
A final coat of painting can be done at site at final stages in case of any
dent marks or damages.
The final DFT achieved by this 3 coat epoxy system painting will be 240
Microns.
5.2 INSPECTION AND DELIVERIES
5.2.1 Check quantity and quality of delivered materials
5.2.2 Prepare a report if there is any damaged items and / or non-

confirming to specification and kept such materials separately.
5.2.3 Invite Engineers representative for inspection prior to start of painting.
5.2.4 For the application of Primer and Painting Materials, Material safety
data sheet (MSDS) shall be observed.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
5.2.1 TESTING AND INSPECTION
a) Inspection of painting shall be carried out as per approved Inspection Test

Plan.
b) The painted supports & pipes can be inspected visually for any painting
defects and the coating thickness (DFT in μm) can be checked using an
Elcometer during stages of painting at Techno Steel workshop or after the
final coat is applied at Site.
6. MANPOWER
It will ensure that adequate manpower and supervision shall be fielded

and site guidance and instruction will be carted to suit and effectively
disseminate to the team members.
a) Site Engineer
b) Painting supervisor
c) Painter
d) Helpers
7. TOOLS AND EQUIPMENTS :
a) Compressor
b) Spray gun
c) Painting roller
d) Painting brush
e) Grinding machine
f) Sand paper
g) Rug cloth
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
8. HEALTH & SAFETY
All workers engaged at painting shall wear mandatory PPE in accordance

with QFRDC requirement as follows:
a) Safety Helmet
b) Safety Shoes / Boots
c) High Visibility Vest
d) Goggles
Also, additional safety protective equipment shall be use in case of

necessary as follows :
a) Dust Mask
b) Face Shield
c) Heat resistant Hand Gloves
d) Working Gloves
9. ENVIRONMENTAL MANAGEMENT
The project implementation to be carried out in such way that no any

environmental impact to be caused to the project site in terms of the following
areas of consideration. Sufficient control measures are to be taken through the
HSE Engineer time to time during the project and continuous monitoring and
to be carried out as per the contractors HSE manual.
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
1. Air pollution.
Work methods are to be reviewed prior to the start of the work to avoid any
kind of permanent or temporary air pollution. Briefing to be provided to the
workforce during daily TBT.
2. Soil Quality
Site induction to the workforce will include the methods of avoiding any kind
of soil pollution during daily works. Any kind of soil pollution incidents will be
reported immediately to the Main contractor through HSE engineer.
3. Traffic control.
Site traffic control measures are to be taken in consultation with the main
contractor and the emergency response procedure to be followed always.
Site induction to be provided to workforce accordingly.
4. Waste management.
Correct waste management practices of the worksite to be inducted to the
workforce and to be strictly followed during entire project period. Always
provided with details of waste strategies and measures to ensure best
practices of waste management at site through HSE engineer. Waste disposal
to be carried out only through authorized agents and main contractor
instruction. Best housekeeping practices are to be briefed, implemented and
followed always to have hygienic worksite. Production generated wastes are
always disposed on a daily basis to avoid accumulation. Individual briefing
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
and responsibilities are to be given to take care of the housekeeping

standards.
Positive measures such as award system to be implemented to motivate the
workforce for a best environmental practice.
5. Environmental incident reporting.

Environmental incidents are to be reported seriously as per the standard site
procedure as well as HSE manual.
Corrective and preventive measure are to be implemented against the
incident avoid any kind of environmental impact as well to learn the correct
lesson from the incident.
10. Emergency Contact
Emergency contact details of the subcontractor is given as follow: Site emergency

contact details as per the emergency response procedure will be briefed to the
workforce and it will be strictly followed in an emergency situation.
Sl no Name & Designation Contact Details
1 JOSE EASOW (Site in charge) +97466475420
2 GEORGE .S. (Site Engineer) +97430483046
3 JITHIN RAJ (Site Supervisor) +97455686321
4 HASAN TELLAWI (Project +974 50248456

Manager)
5 AHMED SAKR (Engineer) +97470020609
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
A. REQUEST FOR
INSPECTION
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
B. SAMPLE MTC FOR PAINTS

Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
Date : 15/03/2017
Sub Contractor :
MAIN CONTRACTOR
C. PAINT MANUFACTURER’S
DATA SHEET
Technical Data Sheet
Approved 7461;7680 1 7680 zinc epoxy ^(ValidationDate). 1
Barrier 80
Product description
This is a two component polyamide cured zinc rich epoxy coating. It is a high solids, high zinc dust containing
product. It conforms to the compositional requirements of SSPC paint 20, level 2 and ISO 12944-5. It provides
very good corrosion protection as part of a complete coating system. To be used as primer in atmospheric
environments. Suitable for carbon steel, repair of inorganic zinc silicate coating and damaged galvanised steel
substrates. This product complies with ASTM D520 type II zinc dust.
Typical use
Protective:
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings, mining
equipment and general structural steel. Specially designed as a primer in coating systems where extended
durability is required.
Other
Approvals and certificates

Tested in accordance with ISO 12944-6, high expected durability in corrosivity category C5-I
Additional certificates and approvals may be available on request.
Colours
grey
Product data
Property Test/Standard Description
Solids by volume ISO 3233 61 ± 2 %
Gloss level (GU 60 °) ISO 2813 matt (0-35)
Flash point ISO 3679 Method 1 27 °C
Density calculated 2,54 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 380 g/l
VOC-EU IED (2010/75/EU) (calculated) 366 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 371 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Date of issue: 9 March 2016 Page: 1/5
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Barrier 80
Film thickness per coat

Typical recommended specification range
Dry film thickness 40 - 90 μm

Wet film thickness 65 - 150 μm
Theoretical spreading rate 15,3 - 6,8 m²/l
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 3 (ISO 8501-1) Sa 2½ (ISO 8501-1)
Shop primed steel Clean, dry and undamaged approved Abrasive swept or alternatively
shop primer (ISO 12944-4 6.1) blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Product mixing ratio (by volume)
Barrier 80 Comp A 3 part(s)

Barrier 80 Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Guiding data for airless spray

Nozzle tip (inch/1000): 15-21
Pressure at nozzle (minimum): 150 bar/2100 psi

Barrier 80
Drying and Curing time

Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 50 min 20 min 10 min 4 min

Walk-on-dry 3h 2h 1.5 h 40 min
Dry to over coat, minimum 3h 2h 1.5 h 40 min
Dried/cured for service 10 d 7d 5d 2d
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The shortest time allowed before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Paint temperature 23 °C
Induction time 30 min

Pot life 12 h
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: inorganic zinc shop primer

Subsequent coat: epoxy, epoxy mastic, polyurethane

Barrier 80
Packaging (typical)
Volume Size of containers
(litres) (litres)
Barrier 80 Comp A 3 / 6.75 5 / 10

Barrier 80 Comp B 1 / 2.25 1/3
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Barrier 80 Comp A 24 month(s)
Barrier 80 Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer

Barrier 80
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Approved 2082;2081 1 2082 epoxy ^(ValidationDate) 1
Penguard Midcoat MIO
Product description
This is a two component polyamide cured epoxy coating. It is a micaceous iron oxide (MIO) pigmented, high
solids, high build product. Designed as a mid coat in systems for new construction in atmospheric environments.
Suitable in approved coating systems.
Typical use
Suitable for structural steel and piping to be exposed to highly corrosive environments, C5I or C5M (ISO
12944-2). Recommended for offshore environments, refineries, power plants, bridges, buildings and mining
equipment.
Other
Other variants available

Penguard Midcoat
Refer to separate TDS for each variant.
Colours
red, grey
Product data
Gloss level (GU 60 °) ISO 2813 matt (0-35)


Date of issue: 25 May 2016 Page: 1/4

Surface preparation
contamination.
Surface preparation
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1) coating (ISO 12944-4 6.1)
Application
Application methods
Spray: Use airless spray.

Penguard Midcoat MIO Comp A 4 part(s)

Penguard Midcoat Comp B 1 part(s)
Thinner: Jotun Thinner No. 17


Substrate temperature 15 °C 23 °C 40 °C
Surface (touch) dry 6h 4 h 2 h

Walk-on-dry 9h 6 h 3 h
Dry to over coat, minimum 9h 6 h 3 h
Dried/cured for service 10 d 7 d 5 d

tackiness.
environment/medium.

Pot life 2h
Heat resistance
Temperature
Continuous Peak

temperatures.
recommendation.
Previous coat: zinc epoxy, zinc silicate

Subsequent coat: epoxy, polyurethane, polysiloxane
Packaging (typical)
(litres) (litres)
Penguard Midcoat MIO Comp A 4/16 5/20

Penguard Midcoat Comp B 1/4 1/5

Storage
with care.
Penguard Midcoat MIO Comp A 24 month(s)
Penguard Midcoat Comp B 48 month(s)
Caution
the work.
Health and safety

Colour variation
Disclaimer

Approved 3140;3240;4320 1,2 3140 polyurethane ^(ValidationDate) 1
Hardtop XP
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a glossy finish with very
good gloss retention. It is a high solids product. The product has good application properties with low dry spray.
To be used as topcoat in atmospheric environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Recommended for offshore environments, refineries, power plants, bridges and buildings. Suitable for a wide
range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems.
Other
Approvals and certificates

NORSOK System 1, Rev.5
Grain, Newcastle Occupational Health
Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.

Additional certificates and approvals may be available on request.
Other variants available

Hardtop XP Alu
Hardtop XPL
Hardtop XPF (Winter grade version)
Refer to separate TDS for each variant.
Colours
according to colour card and Multicolor Industry tinting system (MCI)
Product data
Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Density calculated 1,4 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 336 g/l
Date of issue: 11 October 2016 Page: 1/5

Hardtop XP



Bright colours may need film thickness in the high end of the recommended specification range to achieve
opacity.
Special effect colours may have diverging specification range. Refer to the Application Guide (AG) for additional
information or contact your nearest Jotun office.
Surface preparation
contamination.
Surface preparation
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1) coating (ISO 12944-4 6.1)
Application
Application methods
Spray: Use air spray or airless spray.

Roller: May be used. Care must be taken to achieve the specified dry film thickness.
Hardtop XP Comp A 10 part(s)

Hardtop XP Comp B 1 part(s)

Hardtop XP
Thinner: Jotun Thinner No. 10 / Jotun Thinner No. 26
Jotun Thinner No. 26 is supplied and used in USA due to legislation.

Guiding data for air spray

Nozzle tip (inch/1000): 11-19 (HVLP) / 1.1-1.9 mm (pressure pot)
Pressure at nozzle (minimum): 2.1 bar/30 psi (HVLP) / 2.1 bar/30 psi (pressure pot)

Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 16 h 6h 3.5 h 2 h

Walk-on-dry 24 h 14 h 7h 4 h
Dry to over coat, minimum 24 h 14 h 7h 4 h
Dried/cured for service 21 d 14 d 7d 3 d
tackiness.
environment/medium.

Pot life 1.5 h

Hardtop XP
Heat resistance
Temperature
Continuous Peak

temperatures.
recommendation.
Previous coat: epoxy, zinc epoxy, epoxy mastic, polyurethane
Packaging (typical)
(litres) (litres)
Hardtop XP Comp A 4.55 / 18.2 5 / 20

Hardtop XP Comp B 0.45 / 1.8 1/3
Storage
with care.
Hardtop XP Comp A 48 month(s)
Hardtop XP Comp B 48 month(s)

Hardtop XP
Caution
the work.
Health and safety

Colour variation
Disclaimer


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Doc. No.

CLIENT: SUPERVISION CONSULTANT: CONSULTANT:

METHOD STATEMENT FOR

DOC No. : TSTC-PJT-DCP-MST-MECH-003

Salwa Resort Buildings & Infrastructure Works – Packages 2 & 3

RESPONSE TO REVIEW COMMENTS

No. Comments Contractors Response

Print George S Mithun Santhosh Hasan Tellawi

o This Method Statement is to describe, establish and control the steps to

o Stages of painting are subjected to verification and /or inspection by

 Project Technical Specification

 Technical data sheet – Jotun Paints

 Ensure that adequate welfare facilities and equipment are provided to

 Adhere to the project specific quality management program and HSE

 Adheres to the project specific method statement, procedures, inspection

 Produce all quality related documents and reports as necessary and

 Provide written procedures and method statements in coordination with

 Ensure that all necessary equipments are calibrated .

 Obtaining consent for ITP prior to use.

 Report, determine and analyze the cause of any accident or dangerous

 Organize and meet workforce to provide the guidance and direction of

o Workforce (Painting supervisor, Painter & Helpers)

The following materials are to be used for painting (Supply of materials in

 Primer - Barrier 80 Grey Component A & B

 Midcoat – Penguard Midcoat , Light grey Component A & B

 Topcoat – Hardtop XP, Colour Group 1, Component A & B

 Thinner - Jotun thinner no.17 – For Primer & Midcoat

5.1 The sequence of painting will be as follows :

5.1.1 For Uninsulated Pipes :

a) The surface preparation of the pipe to be painted shall be done in order

b) The Primer coat is to be applied as follows :

c) After the through dry period of pipes, the midcoat is to be applied as

Penguard midcoat, light grey component A & B to be mixed in 4:1

The recoating interval to be strictly maintained using the guideline

d) After the through dry period of pipe, the topcoat is to be applied as

Hardtop XP, colour group 1, component A & B to be mixed in 10:1

The recoating interval to be strictly maintained using the guideline given

5.2 For Insulated pipes:

a) The surface preparation of the pipe to be painted will be done using

5.3) For Pipe Supports :

a) The surface preparation of the steel support to be painted shall be done

b) The Primer coat is to be applied as follows :

The recoating interval to be strictly maintained using the guideline

Penguard mid coat, light grey component A & B to be mixed in 4:1

The recoating interval to be strictly maintained using the guideline

d) After the through dry period of steel support, the topcoat is to be

Hardtop XP, colour group 1, component A & B to be mixed in 10:1

The recoating interval to be strictly maintained using the guideline given

5.2 INSPECTION AND DELIVERIES

5.2.1 Check quantity and quality of delivered materials

5.2.2 Prepare a report if there is any damaged items and / or non-

5.2.3 Invite Engineers representative for inspection prior to start of painting.

5.2.1 TESTING AND INSPECTION

a) Inspection of painting shall be carried out as per approved Inspection Test

It will ensure that adequate manpower and supervision shall be fielded

7. TOOLS AND EQUIPMENTS :

8. HEALTH & SAFETY

All workers engaged at painting shall wear mandatory PPE in accordance

Also, additional safety protective equipment shall be use in case of

The project implementation to be carried out in such way that no any

and responsibilities are to be given to take care of the housekeeping

5. Environmental incident reporting.

10. Emergency Contact