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Crane Girder Design: 155 KN 4 Wheels 3.90 M
Crane Girder Design: 155 KN 4 Wheels 3.90 M
1. DETERMINE LOAD
Pv1 Pv2
center
Mv = 427.98 kN-m (MAX. )
y
1.575 3.90 3.525
x L = 9.0 m
M1 = 0 kN-m
Kn-m M1 = 297.01 kN-m
427.98 kN-m M2 = 427.98 kN-m
M4 = 0.00 kN-m
MOMENT DIAGRAM M5 = 0 kN-m
M6 = 0 kN-m
B. MAXIMUM SHEAR DUE TO WHEEL LOAD (W/O IMPACT)
Qv = 242.66 kN (MAX. )
Pv1 Pv2
Q1 = 242.66 kN
Q2 = 87.66 kN
y
Q3 = -67.34 kN
x 3.90 5.10 Q4 = -67.34 kN
L = 9.0 m Q5 = -67.34 kN
0.00
242.66 kN 88 kN
-67.3 kN
-67.34 kN -67.34 kN
SHEAR DIAGRAM
z
x
4.50 4.50
L = 3.75 m
Fh1
59.41 Kn-m
29.06 kN-m Le = 3.75 M4 = 0.00 kN-m
M5 = 0.00 kN-m
MOMENT DIAGRAM M6 = 0 kN-m
z
x L = 3.75 m
Fh1
48.53 kN 18 kN
0.0 kN
Le = 3.75
SHEAR DIAGRAM
Pv1a Pv2a
center
Mv2 = 535 kN-m (MAX. )
x L = 9.0 m
M1 = 0 kN-m
371.27 Kn-m M1 = 371.27 kN-m
535.00 kN-m M2 = 535.00 kN-m
M4 = 535.00 kN-m
MOMENT DIAGRAM M5 = 535.00 kN-m
M6 0 kN m
F. MAXIMUM SHEAR DUE TO WHEEL LOAD (W/ IMPACT)
Qv2 = 303.33 kN (MAX. )
Pv1a Pv2a
Q1 = 303.33 kN
Q2 = 109.58 kN
Q3 = -84.17 kN
0.01 8.99 Q4 = -84.17 kN
y
L = 9.0 m Q5 = -84.17 kN
x 0.00
303.33 kN 110 kN
-84.17 kN
-84.17 kN -84.17 kN
SHEAR DIAGRAM
WL 2.20 x 9.00
Q = =
2 2
= 9.90 kN
a.) Vertical crane load with impact and no horizontal crane load
Maximum moment
Maximum shear
b.) Vertical crane load with no impact and horizontal crane load
My = 1.6 x Mh
= 1.6 x 29.06
= 46.50 kN-m
c.) Vertical crane load with impact and horizontal crane load acting together
My = 1.4 x Mhp
= 1.4 x 29.06
= 40.69 kN-m
3. DESIGN OF CRANE GIRDER
a.) SECTION MEMBER PROPERTIES : ( See Section Properties Calculation ) UB914x305x224
FIG. 1 B
T D = 91.04 cm d = 86.26 cm
b B = 30.41 cm A = 282.51 cm^2
tw = 1.59 cm Af = 72.68 cm^2
D Tf = 2.39 cm x = 38.09 cm
d
t Ix = 370702.52 cm^4 u = 0.9
Iy = 11230.90 cm^4 ry = 6.31 cm
2
Sx = 9400.79 cm³ py = 265.0 N/mm
2
Zy = 738.63 cm³ pyw = 265.0 N/mm
Zfy = 368.37 cm³ Le = 375 cm
b.) BUCKLING RESISTANCE MOMENT FOR THE XX-AXIS
( Table 11 ) = 275 / py = 1.02
b 14.4 275
= = 6.03 < 9.0 = 9.0 = 9.17
T 2.39 265.0
b 14.4 275
= = 6.03 <28 = 28.0 = 28.52
T 2.39 265.0
d 86.3 275
= = 54.25 <80 = 80.0 = 81.5
t 1.59 265.0
SECTION IS PLASTIC
SLENDERNESS CHECK ( 4.3.6.7 )
Le 375.00
= = = 59.43
ry 6.31
( 200.00 = back truss lattice pitch )
= 0.5 For symmetrical H shape ( 4.3.6.7 )
59.43 1.6
= = 1.6
x 38.09
N Mx My
+ + < 1.0
AfPc Mb Mzy
46500.00 715.96 46.50
+ + < 1.0
1671637.7 1882.04 97.62
0.89 < 1.0 O.K.
c.) Vertical moment with impact and horizontal moment
N Mx My < 1.0
+ +
APc Mb Mzy
40687.50 780.19 40.69 < 1.0
+ +
1671637.7 1882.04 97.62
0.86 < 1.0 O.K.
5. CHECK FOR DEFLECTION
a.) VERTICAL
L 9000
= = 9.00 mm
1000 1000
a.) HORIZONTAL
L 3750
= = 7.50 mm
500 500
Consider 2 wheels inside the 9.0m beam span ,
4x[155x2550x(9000^2-2550^2-4500^2)+155x6450x(9000^2-6450^2-4500^2)
v =
6x205000x3707025200x9000/1000000
Py = 0.60 x d x t py
= 2180.74 kN
qw = 158 N/mm2
Buckling Resistance
Vb = d t qw
Pbw = ( b1 + n k ) t pyw t = 16 mm
T = 28 mm
k = 28 mm ( k = T )
- except at the end of the member : n = 5
b1 + nk = t +2T + 5T = 212 mm
Pbw = 212 x 16 x 265 /10^3
= 898.88 kN > 620.00 kN O.K.
- at end of the member : n = 2 + 0.6 be / k
be = ( B - t - 2T ) / 2 = 116 mm
n = 2 + 0.6 x 116 / 28 = 4.49 > 5.0 n = 4.5
b1 + nk = t + 2T + 4.5T = 197.63 mm
Pbw = 197.6 x 16 x 265 /10^3
= 837.9512 kN Fx = 499.19 kN O.K.
Fx - Pbw = 499.2 - 838.0 = -338.76 kN
Ps = As net x Py
= 20 x (400 -20 -20 ) x 265/1000
= 1908 kN > -338.76 kN O.K.
Local compression under wheels
The local compressive stress in the web due to crane wheel load is obtained by distributing it to over the length x R given by
4.11.4 of BS 5950-1 : 2000.
pcw = P / ( tw * xR )
xR
= 183 N/mm2 < pyw = 265 N/mm2 ( O.K. )
DIAGONAL MEMBER
SECTION PROPERTY (T152x76x19)
L A = 23.3 cm^2
Nh rx,ry = 2.00 cm
0.80
ru = 3.83 cm
rv = 1.95 cm
1.75 L = 192.40 cm
b 100.00 275
= = 10 < 15 = 15 = 15
t 10.00 275
SLENDERNESS CHECK
L 192.40
= >
ry 2.002
= 96
pc = 150 N/mm2 Compressive Strength From Table 24 curve c BS 5950 Part I 2000
119.29 x 10
< 1.0
23.3 x 150