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INSTRUCTIONS TO INVIGILATORS:
Scientific calculator is allowed during the exam.
1
SECTION A
Question 1
(a)
(i) Sketch a unit cell and identify all atom positions using numbers 1 – 9. [3]
(ii) Specify the point coordinates for all atom positions for a BCC unit cell using the table
below. [9]
(b) Convert the following Miller indices to directions and sketch the directions within a
cubic unit cell: [8]
(i) [301],
(ii) [1 2 ],
(iii) [0 0],
(iv) [101].
(c) Show that the FCC unit cell volume, Vc = 16R3√2 [5]
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Question 2
(a) List and explain five (5) mechanical properties of metals. [5]
(b) (i) The Arrhenius equation is given as ln (k) = ln (A) + ln (e–E/RT). Express it in a
linear form (y = mx + c) and plot a straight line graph using the values below.
(R = 0.008314 kJ/K.mol; A = collision frequency factor; k = collision rate
constant). [10]
T (°C) K (M–1s–1)
(ii) Evaluate the collision frequency factor; indicate the value used on the graph.
[5]
(c) The diffusion coefficient for Cr in Cr2O3 is 6 x 10-19 m2/s at 727 oC and is
1 x 10-13 m2/s at 1400 oC. If the activation energy is 248.5 KJ/mol, calculate the diffusion
constant Co. [5]
Question 3
(a) Copper has an atomic radius of 0.128 nm (1.28 ), an FCC crystal structure, and an
atomic weight of 63.5 g/mol.
(i) Compute its theoretical density and [5]
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(ii) Compare the answer with its measured density of 8.94 g/cm . [3]
(b) (i) Show that the atomic packing factor for the HCP crystal structure is 0.74. [5]
(ii) Sketch the HCP structure. [2]
3
SECTION B
Question 4
Consider 1.5 kg of austenite containing 0.65 wt% C, cooled to below 727oC. (The
compositions of α-ferrite, pearlite and cementite, at the eutectoid temperature, are:
0.022wt%C, 0.76wt%C and 6.7wt%C, respectively).
(a) Name the proeutectoid phase that form and state its crystal structure. [3]
(b) How many kilograms of total ferrite and cementite form? [6]
(c) How many kilograms each of pearlite and proeutectoid phase form? [6]
(d) The amount in kilograms of ferrite (α), and cementite, (Fe3C), formed by pearlite.
Question 5
(a) When the solubility of a material is exceeded by adding too much of an alloying
element, a second phase forms.
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(c) A KCL ceramic part having yield strength of 20 MN/m2 is to be produced.
Knowing that a grain size of 5 µm gives strength of 28 MN/m2 and that a grain
size of 100 µm gives strength of 8 MN/m2. Determine the following:
(Hint: Use the Hall-Petch relation).
(d) A 12.5 mm diameter mild steel bar having a 50 mm guage length is subjected to a
tensile test. The following measurements were obtained. Determine the strain
hardening coefficient, n. [5]
5
Question 6
Five (5) kg of eutectic Pb-Sn alloy (i.e. 61.9 wt.% Sn) is slowly cooled from
250C to 181C, (See Figure Q6 below). Determine the following at 181C:
T(°C)
3 00 L
2 00
TE
1 00
0
0 20 40 60 80 100
18.3 Co 61.9 97.8
Co, wt% Sn
Figure Q6