Kg/Kmol

I- Reactor design :
M.W for triolein 885.432
mass flow rate in = 6070.521792 Kg/hr 6.856 Kmol/hr

E = 13.685848 Kj/mol R= 8.314 Kj/Kmol.k

3268.81 1.987
ko = 18.81
K = 18.717288
XA = 0.98

CA0 = 1.0344729 Kmol/m3 (molar flow /liquid volume flow)

CA = 0.0206895 Kmol/m3

rA = 0.3872505 Kmol/m3.hr

𝛕= 2.6179007 hr 157.07404163 min 9424.4425 sec

2.6179006938 43.90752
Vr/FA0 = XA/-rA

FA0 = 6070.5218 Kg/hr 6.856 Kmol/hr

Vr = 17.350215 m3

Diameter and hight :

V = (pi/4)*D^2*H
H = 1.5 *D

D = 2.4515908111 m
H = 3.6773862167 m

II- Mechanical Design :

Material of construction : Stainless Steel

t = ((Pi*Di)/(2f-Pi))+C

C = 0.002 m
Design Tempreature = 60 C
Operating pressure = 3.9476930669 atm
= 400 kpa

By taking design pressure 10% above operating pressure

Pi =1.1 * operating pressure

Pi = 440 kpa

f = design stress ( for stainless steel at 100 C ) = 150000000 N/m2

t = 0.0056009 m 5.6009479133 mm

Do = Di+2*t
Do = 2.4627927 m

Impeller sizing and speed Calculation :

Blade type : bitch blade.

agitator dimensions :

Da = Di/3

Da = 0.8171969 m Da : Impeller diameter

Ej = Da Ej : Impeller height above vessel floor

Ej = 0.8171969 m

L = Da/4 L : length of impeller blade

L = 0.2042992 m

W = Da/5

W = 0.1634394 m W : Width of impeller blade

J =Di/10 J : Width of baffle

J = 0.2451591 m

Shape Factors :
By assuming :
Number of impellers= 3
Number of impellers blades = .
Distance between two consecutive impellers = Da = 0.8171969 m
By calculating shape factors :

s1 = Da/Di
s1 = 0.3333333

s2 = Ej/Di
s2 = 0.3333333

s3 = L/Da
s3 = 0.25

s4 = W/Da
s4 = 0.2

s5 = J/Di
s5 = 0.1

s6 = H/Di
s6 = 1.5

By assuming Tip velocity = 3-6 m/s

Vt = 5 m/s Vt : Tip velocity.

N = Vt/pi * Da N : speed of impeller

N = 116.91356 rpm

Power = Np *𝜌*N^3*Da^5 Np : power number

Np = 0.05
𝜌 = 1088

Power = 31683064 W
= 31683.064 KW

Actual power = power / impeller of efficiency

By taking Impeller efficiency = 0.9

Actual power = 35203.404879 KW

By taking Number of baffles = 4

Height of baffle = height of reactor = 3.677386 m

Shaft Design :

Material of construction is stainless steel

fs = 630 kg/cm2 fs : shear stress

Tc =(power×75×60)/(2×pi×N) Tc : Comtinous average rated tourque on the agita

Tc = 194184.77 kg/m

Tm = 1.5×Tc Tm : main average rated tourque on the agitator s

Tm = 291277.16 kg/m

Zp = Tm/fs Zp : polar modulus on the shaft

Zp = 462.3447 cm3

Dshaft = ((Zp×16)/3.14))^(1/3) Dshaft : shaft diameter

Dshaft = 13.30614 cm