Sr. No.

1
2
3

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

23

24
 Observation Po
Observation
Blue colour marking 20mm away from coupling nut mentioned in drawing but not considered in
Pipe size not mentioned in layout report
Product audit not done after customer Complaint received from SMG in Feb 2021

30 parts taken during MSA and also kappa value not calculatedbut during MSA as per AIAG MSA
Acceptance criteria not defined for dial indicator,Coating Foil and some other instrument in mas
not evident,statement of verification for acceptance of calibration results not evident
Hazardous substances not identified in CP and FMEA of Model K for MG motors
Part Weight not included in Control Plan and FMEA
Rework risk not included in FMEA of PP jacketing ,Rework Instruction not available at PP line
Safety instruction not included in Work Instruction At PP line
Frequency not defined for cutter change at PP line
Final length cutting recorded as attribute value ( just Tick) instead of Recoding variable value at
Eye Check up data not available for inspection personnel
KPI target not met for EGL line and no any action evident
Oil apply on the strip at CPP line But no any oil specification and WI mentioned in Control Plan
Internal PPM trend goes up and corrective action not effective for AUTO line
Changes to external & internal Issue not review during MRM
Contigency Plan simulation not evident
NPD and Storage related risk not identifed
Internal audit of TOP management not done
Horizontal Deployment should be in NCR format
Shift Handover sampling not included during internal audit For CPP process and also not cover a
Skill Competency for Internal Auditor not evident ( Quality Management systemAuditor,Manufa

During the manufacturing process audit FMEA, Doc. No. FMEA/PBW/01,. Potential failure mode
tube rolling process.
Potential failure mode - Poor tube construction - Severity : 8, Occurrence : 6, Detection : 3, RPN
Potential failure mode - Voids / loose seam - Severity : 8, Occurrence : 7, Detection : 3, RPN : 168
No any recommended actions were identifed. Further no any record available to demonstrate th
Miantenance Skill Evaluation not evident
.06.2021
Responsibility Target Date STATUS
Quality DONE
Quality DONE
Quality Done

Quality
DONE

Lab
NPD Done
NPD Done In Model K ,Rest are pending
PP
PP
PP
PP
HRD
EGL
CPP Done
Production (AUTO)
MANAGEMENT DONE
MANAGEMENT
MANAGEMENT
MANAGEMENT Add in Plan and Chcek sheet pending
Quality DONE
Quality DONE
HRD DONE

DW

Maintenance
zz
 Morning Meeting Points
Sr. No. Observation
1 Ditch Problem in PVF tubes

2 Unbraze problem in 4.76 DW tubes

3 Steel Strip Problem and inform to supplier JSW

4 Filter not working at EGL

5 PVF Tube Rejection (1.2%) due to Wrinkles

6 Pump Replacement neede to reduce the wrinkles defect

s Date:-01.07.2021
Action Taken Responsibility Status