Ax-1 Manual - Ax1 Om 1 06

AX-1 Shale Shaker
Operating & Maintenance Manual

Process Ltd
Document No: AX1.OM.1 Rev Code: 06
Document Type: Manual No of Sheets 67
Approval Codes Signed Date
Code 1 – Accepted GF
Code 2 – Accepted with Comments
Code 3 – Not Accepted – Revise/Resubmit
Code 4 – Noted for Information
Rev Date Reason By Checked Accepted
01 06/09/05 First Release GF GH GF
02 28/11/05 Added Drawings GF GH GF
03 19/05/06 Updated Drawings SB GH GF
04 01/09/06 UPDATED C.O.C SB GH GF
05 18/10/06 Updated Lube Sched. GF GH GF
06 23/11/06 Added Service Bulletins SB GH GF

AX-1 Shale Shaker Document No Rev 06
Operating & Maintenance Manual AX1.OM.1 Page 2 of 67
Table of Contents
1.1 Introduction
Particulars
Section 1
1.2 Declaration of Conformity

Leading
1.3 Equipment Description
1.4 Strength Of Components
1.5 Equipment Specification
2.1 Introduction
2.2 Utility Requirements

Installation &
Commissioning
Section 2
2.3 Health & Safety
2.4 Unpacking, Lifting And Handling
2.5 Locating the Equipment
2.6 Installation Procedure
2.7 Commissioning Procedure
3.1 Functional Description
3.2 Operating Modes

Operation
Section 3
3.3 Screen Selection
3.4 Screen Data
3.5 Start-Up & Shut Down
3.6 Screen Changing & Repair
3.7 Decision Flowcharts
Document No: AX1.OM.1 Rev 06

Page 2 of 67
4.1 Introduction
4.2 Routine Maintenance
4.3 Mounting Springs

Maintenance & Troubleshooting
4.4 Pneumatic Clamping Systems
4.5 Pneumatic Packers

Section 4
4.6 Drive Belts
4.7 Electric Motors
4.8 Main Shaft Bearings
4.9 Belt Tensioner Assembly
4.10 Torque Chart
4.11 Nord Lock Data
4.12 Paint Specification
4.13 Fault Finding Checklist
5.1 Exploded Views – Drive System
5.2 Parts List – Drive System

Parts Lists
Drawings &
Section 5
5.3 Exploded Views – Basket Assembly
5.4 Parts List – Basket Assembly
5.5 Exploded Views – Pneumatic Systems
5.6 Parts List – Pneumatic Systems
1 Project Specific Data Sheets

Appendices
2 Commissioning Checklist
3 AX Screening System Brochure
4 Service Bulletins
5 Contact Details

Page 3 of 67
Section 1 : Leading Particulars

1.1 Introduction
The purpose of this manual is to offer information on the installation, operation and maintenance of the
AX-1 shale shaker.
It should be noted that the AX-1 shale shaker comprises two (2) main components:
¬ The basket assembly which carries the AX Screening Systems;

¬ The drive system – which is attached to the basket and delivers the vibratory action
Whilst the AX-1 is designed to deliver optimised performance, the systems are simple to operate and
are easily maintained – if the recommendations set out in this Operating and Maintenance Manual are
adhered to.
Whilst the serial numbers for the drive and basket may be identical, the serial number used in respect
to this manual relates specifically to the AX-1 basket number and NOT to the drive head number (the
details of which will be included within the Pre-Delivery Inspection reports included herein).
If in doubt, please contact Axiom Process Ltd.
1.2 Declaration of Conformity

Please see following pages.

Page 4 of 67
Certificate of Conformity
AX-1 Shale Shaker Process Ltd
Client:
Project:
Purchase Order No:
Serial Nos:
Declaration
Axiom Process Ltd hereby declare that the machinery supplied by the Company and described above
complies with the regulations as set out in the Supply of Machinery (Safety) Regulations 1992 – enforced
under The Machinery Directive 89/392/EEC and as amended in the Council Directives 91/368/EEC,
93/44/EEC and article 6 of 93/68/EEC.
These directives are applicable under Statutory Instruments 1992/3073 and 1994/2063.
European Standards
This machinery has been designed to meet the following transposed harmonized European Standards:
BS EN 292-1 1991 Safety of Machinery – Basic concepts and general principles for design
Part 1: Basic terminology and methodology
BS EN 292-2 1991 Safety of Machinery – Basic concepts and general principles for design
Part 2: Technical principles and specifications
BS EN 292-2/A1 1995 Safety of Machinery – Basic concepts and general principles for design
Part 2: Technical principles and specifications – Amendment 1
BS EN 349 1993 Safety of Machinery – Minimum gaps to avoid crushing of parts of the human body
BS EN 614-1 1995 Safety of Machinery – Ergonomic design principles
Part 1: Terminology and general principles
BS EN 614-2 2000 Safety of Machinery – Ergonomic design principles
Part 2: Interactions between the design of machinery and work tasks
BS EN 953 1997 Safety of Machinery – Guards – General requirements for the design and construction
of fixed and moveable guards
BS EN 983 1996 Safety of Machinery – Safety requirements for fluid power systems and their components –
Pneumatics
BS EN 1050 1996 Safety of Machinery – Principles of Risk Assessment
BS EN 1299 1997 Mechanical Vibration and Shock – Vibration Isolation of Machines – Information for the application of
source isolation
BS EN ISO 11200 1995 Acoustics – Noise emitted by machinery and equipment – Guidelines for the use of basic standards
for the determination of emission sound pressure levels at workstation and at other specified
positions (ISO 11200:1995)
BS EN ISO 11201 Acoustics – Noise emitted by machinery and equipment – Measurement of emission sound pressure
levels at a work station and at other specified positions – Engineering method in an essentially free
field over a reflecting plane (ISO 11201:1995)
BS EN ISO 14122-2 2001 Safety of Machinery – Permanent means of access to machines and industrial plants
Part 2: Working Platforms and Walkways (ISO 14122-2:2001)
BS EN 60204-1 1992 Safety of Machinery – Electrical Equipment of Machines
Part 1: General Requirements
BS EN 60204-1 1997 Safety of Machinery – Electrical Equipment of Machines
Part 1: General Requirements (IEC 60204-1:1997)
BS EN 60947-5-5 1997 Low-voltage Switchgear and Control Gear
Part 5-5: Control circuit devices and switching elements – Electrical emergency stop device with
mechanical latching function
BS EN 61310-1 1995 Safety of Machinery – Indication, Marking and Actuation
Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995)
Part 2: Requirements for marking (IEC 61310-2:1995)
Part 3: Requirements for the location and operation of actuators (IEC 61310-3:1999)
BS EN 60529 Degrees of Protection provided by Enclosures
ATEX Standards
The following European CE Marking Directives have been applied throughout the design this machinery. All
necessary risk assessments on each individual aspect of the machine design have been carried out in
accordance to these directives to ensure compliance with ATEX, as implemented under the Dangerous
Substances and Explosive Atmospheres Regulations (DSEAR).
94/9/EC ATEX Directive (Electrical Equipment for use in explosive atmospheres)
93/68/EEC The CE Marking Directive
89/336/EEC Electromagnetic Compatibility Directive
98/37/EC Machinery Safety Directive
97/23/EC Pressure Equipment Directive
73/23/EEC Low Voltage Directive
Operational Standards
Additional to the aforementioned standards, the following criteria has been adhered to as per the common
regulations applicable for operation of machinery in a Zone 1 Offshore Environment.
Electrical Motors
BASEEFA Certificate# Baseefa02ATEX0019X
BASEEFA Supplementary EC – Type Examination Certificate
Equipment or Protective System Intended for use in Potentially Explosive Atmospheres
Directive 94/9/EC
BS EN 50014 Electrical & Mechanical apparatus for potentially explosive atmospheres – General requirements
BS EN 50018 Flameproof Enclosure Protection (BS 5501 Part 5)
BS EN 60034 Rotating Electric Machines (Parts 1, 5 & 7)
BASEEFA Certificate# BAS01ATEX2078X (EXD Electrical Glands)

Pneumatic
BS EN ISO 121000 Part 2: Safety of Machinery – Basic concepts, general principles for design –
Technical Principles
BS EN 13463 Part 1: Non-electrical equipment intended for use in potentially explosive atmospheres
Basic method and requirements
BS EN 13463 Part 5: Non-electrical equipment for potentially explosive atmospheres.
Protection by constructional safety ‘c’
BS EN 983 Safety of Machinery – Safety for fluid power systems and components – Pneumatics
BS EN 1050 Safety of Machinery – Principles for risk assessment
The above standards have been applied to all Pneumatic components in the AX-1 Shaker System as per the certification demanded
by the ATEX Standard for use of Pneumatic Equipment in a Potentially Explosive Atmosphere.
Date of Issue:
Issued By: George Fisher
Signed:
Document No: QP11.F.13 Rev 04

Page 2 of 2
Equipment Description
The AX-1 shale shaker is designed to deliver the most comprehensive improvement in fine screening
technology for over 15 years! Delivering both increased throughput capacity AND optimised solids
removal efficiency, the AX-1 offers the client a number of options which will both reduce equipment and
installation costs as well as significantly reduce operating expenditures.
Whilst it has been designed to maximize throughput volumes and improve separation performance, the
AX-1 is still very simple to operate and to maintain.
The AX-1 is designed to be supplied with a dedicated skid/feed system or as a retrofit option – capable
of installation onto standard VSM 120™, VSM 100™ or VSM 300™ skid bases.
1.3.1 Basket Assembly

The basket assembly offers a revolutionary new approach to fluid handling – with a patented ‘dual
mode’ capability:
¬ In ‘parallel’ mode, the shaker allows the intermediate and lower decks to be operated in parallel allowing
around twice the capacity available with conventional dual deck units. This allows higher pump rates, finer
screening and/or the installation of fewer units (thereby using less space)
¬ In ‘series’ mode, the shaker converts into a highly effective separator capable of running ‘progressive’
screen sizes. This improves separation potential AND the life expectancy of fine screens
The assembly is generally of welded construction and is fitted with specially designed screen decks
capable of supporting Axiom’s AX Screening System.
Air-inflatable clamps are used to secure ALL the screens in the machine – no manual tensioning is
required.
The basket is manufactured by Axiom Process Ltd in accordance with recognized practices and in
compliance with relevant the EU’s transposed harmonized standards (please refer to the CE
Declaration of Conformity).
The basket is supplied with a special feed distribution box – the type of which will be relevant to the skid
and header box system installed.
1.3.2 Drive System

The drive system is designed to deliver a balanced elliptical stroke pattern throughout the basket/drive
assembly when the components are bolted together. The drive is simple, robust and uses standard ‘off
the shelf’ components.
The AX-1 drive system is manufactured by Axiom Process Ltd in accordance with recognized practices
and in compliance with relevant the EU’s transposed harmonized standards (please refer to the CE
Declaration of Conformity).
The machine is supplied with a Variable Frequency Drive (inverter) to allow appropriate (short term)
increase in operating frequency. This results in an increase in ‘G’ Force, which can be used to help
avoid overload, should prevailing conditions deem this to be necessary.
1.3.3 Skid Base

Where the AX-1 is supplied with its own skid base and flow distribution system, this has been designed
and manufactured by Axiom Process Ltd to optimise feed both to the shaker (offluent) and away from
the shaker (effluent). This is assured by careful design of the feed and underflow gating arrangement.
Where multiple shakers are supplied, these will be supplied in modular form – complete hook-up
systems which can be installed between the individual units. The complete system is designed to allow
collection of effluent and dump/by-pass options.
1.3.4 Screens
The AX-1 utilises the AX Screening System. The system is designed to optimise solids removal whilst
reducing operating costs. The screens are easy to remove, are site repairable (using plastic plugs)
and can be disposed of in an environmentally friendly manner.
Pre-tensioned screens are used throughout – with all three decks using identical pneumatic clamping
systems.

Page 7 of 67
1.4 Strength of Components

The AX-1 shale shaker has been designed and manufactured to ensure extended life of components,
sub-assemblies and the unit as a whole. Design has been carried out and verified by experienced
engineers – manufacture quality is assured by a Quality Assurance system which complies with the
requirements of BS EN ISO9001.
1.5 Equipment Specification

This GENERIC specification relates to the AX-1 shale shaker – designed and manufactured by Axiom
Process Ltd. It should be noted that specific installations may require different configurations. These
will NOT be included here but will be detailed within the Pre-Delivery Inspection Sheets (attached).
Although this specification was correct at time of printing, the Company reserves the right to amend the
equipment specification at their discretion and can therefore accept no liability for loss or damage
incurred through the use of the data attached. Please contact Axiom Process Ltd for an updated status
or information specific to your installation.
General
Equipment Type - Shale Shaker
Vibratory Motion - Balanced Elliptical
Angle of Motion - Fixed
Speed of Vibration - Variable
Screening Arrangement
Screen Configuration - Triple Deck
- Top Deck - Pretensioned
Screen Types - Intermediate Deck - Pretensioned
- Bottom Deck - Pretensioned
- Top Deck - Pneumatic
Screen Clamping - Intermediate Deck - Pneumatic
- Bottom Deck - Pneumatic
- Top Deck - 2°
Screen Angles - Intermediate Deck - 7°
- Bottom Deck - 7°
Angle Adjustment - None - Fixed
Screen Areas - Per Deck - 2.01m² / 21.64ft²
Drive System
Method - Electrically Driven - Belt Drive
Air System
Air Supply - Pressure - 80 – 90psi
Requirements - Capacity - 0.7 ft³/min
Dry Operating Weights (kg) & Dimensions (mm)
Weight Length Width Height
Retrofit 2619
Single 3448 2664 1870 1763
Dual 7135 2664 4070 1763
Triple 10822 3093 6270 1763
Quadruple 14509 3093 8470 1763
Screens – Boxed for Shipping
Per Deck - 6 off required - 4.5kg each

Page 8 of 67
Section 2 : Installation & Commissioning

2.1 Introduction
This section covers the installation and commissioning of the AX-1 shale shaker (or its components).
Given that each installation will be significantly different, please contact Axiom Process Ltd in the event
that you need to install or move this equipment.
2.2 Utility Requirements

Utility requirements are detailed within the ‘Equipment Specification’ section of this manual.
2.3 Health & Safety

The Health and Safety of both its employees and those personnel operating and maintaining Company
supplied equipment is of prime importance to Axiom. To this end, the Company has taken great care in
the design of the AX-1 system and has followed all applicable standards, practices and legal
requirements.
It is of prime importance that the installation and commissioning of the equipment is carried out in
accordance with recognised safe working practices. It is therefore recommended that the following
safety reviews be carried out both before and during installation/commissioning:
1. A risk analysis be carried out and all risks removed or at least mitigated
2. A pre-job ‘toolbox’ talk be carried out prior to the commencement of work to ensure that all
personnel involved fully understand the tasks to be carried out
2.4 Unpacking, Lifting & Handling

In the case of most AX-1 installations, the equipment and materials will be supplied in modular (skid
mounted) or palletised form. This allows the equipment to be moved to the installation area with as little
manual handling as possible. It is therefore recommended that unpacking is carried out as close to the
proposed location as possible and practicable.
The following section details how the equipment and materials should be unpacked, lifted and handled
– thereby minimising the risk of injury, effort expounded and possible damage to the equipment.
2.4.1 Unpacking
The number of packages will depend on the quantity and configuration of the system which is to be
installed. The following procedure should, in general, be followed:
1. Before unpacking it is important that you first check the packages against the manifest/delivery note
2. The equipment is normally wrapped in a protective polythene cover. This can be removed by cutting
this away with a safety knife. Dispose of the polythene in the correct container
3. The equipment can then be released from the pallets by cutting the fixing bands. Note that the devices
used to retain the basket onto the skid base can be left in position until the equipment is sited
2.4.2 Lifting & Handling

In general, the AX-1 is supplied in modular form and each component can be lifted and handled in a
specific manner. Please refer to the installation survey (if applicable) for recommendations on the
extent to which the equipment should be modularised prior to installation.
The following table details the recommended methods of lifting the sub-components:
Component Lifting Method

Complete Skid Base & Shaker Four (4) x M20 Lifting Rings fixed into four (4) tapped holes in
Assembly the side of the skid base
Four (4) x M20 Lifting Rings fixed into the holes on the top of
Complete Shaker Assembly the spring mounting brackets – ensure that the correct 4-leg
lifting slings are used to allow for the offset C of G

Page 9 of 67
Four (4) x M20 Lifting Rings fixed into the holes on the top of
the spring mounting brackets
Basket Assembly If the basket is to be lifted in on its side, remove the mounting
brackets and attach the lifting rings into the tapped bosses
on the side of the basket. NEVER lift the basket on its side
with the drive system attached
Using a 2Te shackle, attach the lifting hook through the
upper lighting hole in the centre ‘cheek-plate’
Drive System
NEVER use this lift method if the basket is still attached to
the basket
Wrap slings around the box section cross members across
Feed Distribution Pod
the top of the pod
Piping Spools Wrap & choke slings around the spools
Four (4) x M20 Lifting Rings fixed into four (4) tapped holes in
Skid Base the side of the skid base
Distribution Chute Slings through the feed spool on the rear of the chute
2.5 Locating the Equipment

It is important that the AX-1 is correctly installed to ensure optimum performance. It is therefore
recommended that a site survey be carried out by Axiom Process Ltd prior to finalising the project.
Although this survey may also assess of the structural strength of the deck beams to ensure that they
are capable of supporting the applied loads, ultimate responsibility for structural loading is the
responsibility of the installation owners.
The final location of the equipment will depend on a number of factors and since each installation will
differ, each case shall be carefully considered. Please contact Axiom for details if applicable.
As a guide, the following areas should be addressed when considering equipment location.
2.5.3 Deck Flatness

To ensure the package is installed correctly the tolerances on deck levels should be ±12mm across the
width of the complete shaker package.
2.5.4 Relationship to Flowline

The height of the weir (where the fluid pours onto the shaker) MUST be located such that it is BELOW
the bell nipple. Ideally, the flowline should have a fall of 1:12 (5°). This will help ensure sufficient fall
and avoid back-pressures in the flowline and wellbore annulus.
2.5.5 Flowline Pipework

Flowline pipework should be as straight as possible with no sharp bends or traps which could
accumulate solids.
Where possible a flowline direct dump capability should be provided – although this facility is included
within the AX-1 distribution package.
2.5.6 Flowline Connections

The flowline may enter the Feed Distribution Pod either from the rear or vertically from the top –
depending upon the location of the shakers. Entry from the top is preferred.
To assist even flow distribution, the flowline should enter the pod as centrally as possible.
2.5.7 Underflow Discharge

The skid bases supplied (where applicable) with the AX-1 shale shaker are fitted with collection troughs
at the rear to allow effluent to be collected and fed to the appropriate tank.
2.6 Installation Procedure

Installation of the AX-1 shale shaker can be broken down into two (2) distinct phases:
¬ Mechanical Installation

Page 10 of 67
¬ Electrical Installation
This section details the relevant procedures – although these are generic and may require modification
depending upon the specific installation and equipment supplied. Please contact Axiom Process Ltd if
in any doubt.
2.6.8 Mechanical Installation

The procedure for locating the equipment and carrying out the mechanical work will depend wholly
upon the configuration proposed. The following procedure presumes that the shaker is supplied
complete with skid base and flow distribution system.
If it is possible, the complete assembly should be lifted into location. However, if the assembly needs
to be dismantled, the following procedure should apply:
1. Release any transit locks and lift the basket/drive assembly off the skid base
2. If it is necessary to fit the equipment through a confined space, remove the drive system from the
basket
3. Position the skid base(s) and link section(s) as required. These should be located in sequence – skid –
link – skid, etc.
4. Align the skid/link section assembly and carry out a full dimensional/level check. Pull these together
with the bolts supplied and seal weld the rear effluent trough
5. Install the pod and spool support steelwork
6. Assemble the Feed Distribution Pod (FDP) onto its supports
7. Install the piping spools and support these on the support saddles (where appropriate). Weld the
saddles to the deck
8. Fully weld the skid bases to the deck with a 6mm fillet weld
9. Lower the basket assemblies onto the skid bases. Take care when locating the springs as there is a
risk of getting fingers trapped. Always ensure that fingers are not within the spring coils
10. If required, reinstall the drive system onto the basket and torque the securing bolts to the specified
settings. Refer to Torque Chart in this manual
11. Install the feed distribution chutes
12. Install air cylinders (where required) onto the FDP and feed chutes
13. Install the control bridge
14. Terminate the air systems
15. Touch up any damaged areas/weld areas with the recommended paint system
2.6.9 Electrical Installation

The electrical installation will be site-specific. Please refer to the survey report and the relevant
termination drawings and earth bonding arrangements.
2.7 Commissioning Procedure

The following procedure should be carried out for the commissioning of the AX-1 shale shaker system.
A commissioning check-list should be used, completed and attached to this manual for future reference.
Please ensure that a copy of the commissioning checklist is forwarded to Axiom Process Ltd for
reference. Please note that a checklist must be completed for EACH shaker.
2.7.10 Pre-Run Checks

The following pre-run checks should be carried out:
1. Ensure that transit locks (where fitted) have been fully removed and that the shaker basket ‘floats’
freely on the support springs
2. Ensure that there are no loose components
3. Ensure that there are no tools or other debris sitting on or against the shaker
4. Check that all earth bonding connections are in place

Page 11 of 67
2.7.11 Commissioning Checks

The following commissioning checks should be carried out and the relevant checklist completed:
1. Isolate power supply at Inverter Control Panel and lock-off the isolator
2. Ensure that all pneumatic clamping systems are properly installed and that the rear packers are
installed and connected
3. Ensure that filter has been drained and that lubricator is filled with suitable oil
4. Set regulator to 90psi
5. Open the Air Control Panel. Ensure that the shut-off valve is not closed and set the small regulator to
70psi
6. Install screens on all three (3) decks and select ‘INFLATE’ on both the packer and clamping switches
on the front of the panel. Check for leaks and leave the shaker for 30 minutes to ensure system
integrity
7. Remove the drive covers – erect warning signs and barriers as appropriate and as set out in the permit
to work
8. Check motor winding insulation resistance: phase-phase & phase-earth
9. Switch the isolator to the ‘ON’ position and press the green ‘RESET’ button on the front of the panel
10. Ensure that all remote stop switches have been disengaged
11. Press the ‘START’ button on the remote Control Station – wait for the inverter to bring the unit up to its
normal operating speed. Check that the frequency in the drive window reads ‘57’
12. Check the shaft rotation direction – the motors should be wired such that the shafts counter-rotate and
that they travel ‘down through the centre’ of rotation. If this is incorrect, isolate the supply and re-wire
the motors
13. Operate the shaker at normal speed and monitor the current drawn after 2 hours of operation
14. Note the main bearing temperatures after 4 hours and after 12 hours – remember to lubricate the
bearings during this first run-up

Page 12 of 67
Section 3 : Operation
3.1 Functional Description
The primary function of the AX-1 shale shaker is to remove drilled solids from a drilling fluid. The AX-1
is designed to operate in both oil and water based fluid environments.
Separation of solids from the fluid is achieved through classification using a filter screen. The filter
screen is vibrated, thereby increasing fluid throughput capacity as well as inducing the separated
particles to be conveyed off the screen and discharged at an appropriate location.
The AX-1 is designed to be safe and simple to operate.
3.2 Operating Modes

The AX-1 is designed with two (2) specific operating modes – PARALLEL and SERIES. Both the set-
up and operation of the shaker is different in the two options and this section.
3.2.1 Parallel Mode

In parallel mode, all of the fluid is delivered to the top deck where large solids removed. Effluent
passing through the top deck is collected by a deflector plate and diverted to the rear of the shaker.
Here it is transferred onto the intermediate deck.
The intermediate deck is inclined at 7º and, depending upon screen selection, a fluid pond will form
over the screen.
At the rear of the intermediate deck, a fixed-level weir defines the fluid pond depth and, as a result, the
dry beach length at the end of the screen. When this weir point has been reached, any additional fluid
overflows and is diverted onto lower deck.
The bottom deck is also inclined at 7º. Once fluid reaches an acceptable level on the bottom deck, this
is the maximum flowrate for this machine and any additional fluid must be diverted to another machine.
Effluent from both the intermediate and bottom decks are diverted to the sump.
To set up the system for ‘parallel’ operation, the following functions must be carried out (on both sides
of the machine:
¬ Rotate the Flow Packers switch to OFF
¬ Remove the upper packer and ‘park’ it in the appropriate slot on the rear of the basket
¬ Install a cover plate over the slot vacated by the upper packer
¬ Install the lower packer in the VERTICAL slot and install a cover plate over the HORIZONTAL slot
¬ Rotate the Flow Packers switch to ON
3.2.2 Series Mode

In series mode, all of the fluid is delivered to the top deck where large solids removed. Effluent passing
through the top deck is collected by a deflector plate and diverted to the rear of the shaker. Here it is
transferred onto the intermediate deck.
The intermediate deck is inclined at 7º and, depending upon screen selection, a fluid pond will form
over the screen. Once the fluid level reaches 10-15” from the front of the machine (the beach length)
this is the maximum flowrate for this machine.
All effluent from the intermediate deck is collected by a deflector plate and diverted to the rear of the
shaker. Here it is transferred to the bottom deck.
The bottom deck is also inclined at 7ºand, depending upon screen selection, a fluid pond will form over
the screen. Once the fluid level reaches 10-15” from the front of the machine (the beach length) this is
the maximum flowrate for this machine.
Effluent from the bottom deck is diverted to the sump.
To set up the system for ‘series’ operation, the following functions must be carried out (on both sides of
the machine:
¬ Rotate the Flow Packer switch to OFF

Page 13 of 67
¬ Remove the cover plate from the upper packer slot
¬ Insert the upper packer
¬ Install the lower packer in the HORIZONTAL slot and install the cover plate over the VERTICAL slot
¬ Rotate the Flow Packer Switch to ON
3.3 Screen Selection

Screen selection is generally made in relation to a number of factors such as hole size, fluid type,
drilling rate, pump rates, fluid rheology, etc. On the AX-1, screen selection will also be dependent upon
the operating mode – ‘parallel’ or ‘series’.
In general however, the following guidelines should be followed:
3.3.3 Parallel Mode:

1. Choose relatively coarse screens for the top deck – 20 or 30 mesh
2. Select the same screen sizes for the intermediate and lower decks
3. When selecting the appropriate screens, take account of the number of shakers, the flowrate, the
anticipated drilling rate and the fluid properties. Refer to section 3.7 – Decision Flowchart for further
assistance
3.3.4 Series Mode:

1. Select screens on the basis of the number of shakers, the flowrate, the anticipated drilling rate and the
fluid properties. Refer to section 3.7 – Decision Flowchart for further assistance
2. In general, operate with top deck screens that will allow the majority of fluid to pass through the rear
half of the machine
3. Select screens for the intermediate and lower decks such that, in general, the API screen numbers are
two specifications apart (i.e. 210 mesh on the intermediate deck and 250 on the lower deck)
3.4 Screen Data

The following screen configurations are STANDARD for the AX-1 shale shaker. Alternative
configurations are available on request – please contact Axiom Process Ltd for details
Screen Conductance Cutt Point

Designation kd/mm d50 d16 d84
Scalping
10 mesh 60.72 1979 1930 2021
20 mesh 20.51 951 937 958
30 mesh 9.95 590 576 604
40 mesh 5.81 410 393 419
60 mesh 3.73 255 189 269
Primary
84 mesh 3.03 206 156 214
120 mesh 2.33 141 115 146
145 mesh 1.47 114 101 119
165 mesh 1.57 105 98 110
180 mesh 1.25 97 93 100
200 mesh 1.41 87 81 88
230 mesh 1.17 74 70 76
250 mesh 0.75 62 60 63
270 mesh 0.74 56 50 60
300 mesh 0.56 49 46 53

Page 14 of 67
325 mesh 0.40 48 44 51

84 SS 3.64 182 130 221
110 SS 3.02 159 112 192
140 SS 2.39 117 84 139
175 SS 1.89 91 65 110
210 SS 1.68 78 56 95
200RA 1.02 81 78 85
210E 1.07 75 44 108
250E 0.88 62 37 88
3.5 Start-Up & Shut-Down

3.5.5 Start-Up
The following procedure should be followed when starting up the AX-1 shale shaker. This procedure
should be carried out irrespective of whether the AX-1 will be operated in ‘parallel’ or ‘series’ modes:
1. Ensure that rig air is connected and set the main air regulator to 90psi
2. Install and connect the CORRECT rear packers for the proposed operation (see sections 3.6 & 3.7)
3. Ensure the pneumatic clamping systems are correctly fitted
4. Select the screens with respect to the operating conditions and the shaker mode
5. Install the screens and INFLATE the pneumatic clamps to 90psi
6. Switch on the ISOLATOR and press ‘RESET’ on the inverter drive panel
7. Ensure that all STOP and EMERGENCY STOP buttons have been reset
8. Press the START button – wait for the inverter drive to bring the shaker up to its normal speed (57Hz)
9. Slowly open the remote feed gate on the FDP (where installed) or open the two feed chute gates
(where the shaker has been retro-fitted)
Parallel Mode:
• Watch the LOWER DECK
• Adjust the flow until the fluid level is approximately 10-15” from the front edge
• The fluid level can be adjusted by controlling the volume of fluid entering the shaker or by
changing screen sizes – ensure that both sides of the basket are balanced by adjusting the
‘flap valve’ or the feed chute gates
10. If the shaker is set up in SERIES mode:
• Adjust the flow until the level of fluid is approximately 10-15” from the discharge end of one of
or both the intermediate and lower decks.
• The fluid level can be adjusted by controlling the volume of fluid entering the shaker or by
changing screen sizes
11. Do not operate the unit with a higher fluid level than recommended as this could result in screen
overload and premature failure of the wire mesh
3.5.6 Controlled Shut-Down

The following procedure should be followed when shutting down the AX-1 shale shaker in a controlled
manner:
1. Close the gate on the FDP or the distribution chute gates – as appropriate for the installation
2. Continue to run the unit until all residual fluid has been processed.
3. Thoroughly wash the screens using an appropriate medium whilst the machine is still running
4. Push the STOP push button on the control station
5. Select OFF on the Screen Clamps switch and check that the screen clamps fully deflate. Air will
continue to discharge from the valve as the venturi system assists in removing air from the pneumatic
clamps

Page 15 of 67
6. NEVER turn the air supply off prior to switching off the machine as this may cause structural damage to
the basket assembly, excessive wear to the clamping systems and/or premature screen failure
7. If the unit is to be switched off for an extended period, remove all the screens and store them in a dry
location and deflate, remove and wash down the rear packers. Thoroughly wash down the shaker and
switch off the isolator. Where possible isolate the air system
3.5.7 Emergency Shut-Down

The following procedure should be followed when shutting down the AX-1 shale shaker in an
emergency situation:
1. Press the EMERGENCY STOP button
2. Close the feed gate(s) on the FDP or distribution chute as soon as practicable. At this point there may
still be unprocessed drilling fluid within the basket assembly
3. Use the other shakers to distribute the additional fluid – if necessary, alert the driller of the problem
4. Assess the nature of the emergency and take appropriate action to rectify/resolve the problem
5. After completing any rectification work, re-start the shaker by releasing the STOP switch and then
activating the start button on the control station. The remaining drilling fluid will now be processed
6. Bring the shaker back on-line following the procedures above
3.6 Screen Changing & Repair

The AX Screening System is used exclusively on the AX-1 shale shaker. This section outlines the
procedure that should be followed when fitting, operating and site-repairing the screens.
If in any doubt, personnel should contact Axiom Process Ltd for assistance and advice.
3.6.8 Screen Removal

The AX screen element is a lightweight, disposable component which is designed to fit directly into the
shaker.
The following procedure details how the screen element is removed:
NOTE: Wear gloves at all times when handling screens
1. Shut off flow to the shaker at the FDP or distribution chute, wait for the fluid to be processed and wash
the screens down with the appropriate base fluid whilst the machine is still running
2. Press the STOP button on the remote start/stop station and wait for all motion to cease
3. Select VENT on the clamping valve and check that the screen clamps fully deflate. Air will continue to
discharge from the valve as the venturi system assists in removing air from the pneumatic clamps
4. NOTE: DO NOT VENT THE AIR SUPPLY UNTIL THE SHAKER HAS STOPPED OTHERWISE THE
SHAKER BASKET MAY BE DAMAGED AND SCREEN LIFE REDUCED
5. Engage the ‘hook & eye’ on the removal tools onto the corresponding ‘hook & eye’ on the front screen
element
6. Pull the triple screen arrangement forward until the front screen protrudes approximately 12” (300mm)
from the basket
7. Disengage the removal tools
8. Pull the front screen until the middle screen is 12” (300mm) out of the basket. Rotate the front screen
to around 60º and disengage the hook & eyes
9. Repeat 8 for the middle/rear screens and finally remove the rear screen
10. Repeat for the other side of the shaker or for the scalping deck
11. Wash down the screen elements (repairing where necessary) and ensure that they are stacked in
accordance with recommended procedures (preferably in a dedicated rack)
12. Wash the support frames down with the appropriate base fluid. Washing the frames regularly will
reduce build-up of solids in the basket and thereby ease screen changing
3.6.9 Screen Fitting

The following procedure details how the screen elements are fitted to the support frame:
1. Ensure that the support frame has been cleaned down

Page 16 of 67
2. Remove the rear screen from its box
3. Push the screen onto the front of the support frame – the guides on the frame will help centralise the
screen. Leave approximately 6” (150mm) of the screen protruding from the basket
4. Remove the middle screen from its box and, holding it at approximately 60º, engage the hook and eye
with that on the first screen
5. Push the two screens into the basket leaving 6” (150mm) of the second screen protruding
6. Repeat 4 & 5 for the front screen but, on this occasion, push the screens fully home – ensuring that the
rear screen is seated against the rear sealing bar on the frame
7. Repeat for the other side of the shaker
8. Select ON at the Screen Clamps switch and check that the screen clamps are fully inflated
9. Re-start the shaker and wait until normal running speed is reached before opening the feed gate
10. Regulate the flow to maintain a beach of 10-15” (250-380mm) measured in the centre of the screen
element
3.6.10 Screen Repair

NOTE: Wear gloves at all times when handling screens.
1. Wash down the screen from the front and rear
2. If there is loose mesh hanging around the failed sub-panel, pull this away or cut with a safety knife.
Ensure that you do not damage the backing mesh
3. Where the backing cloth has been damaged, cut away any loose wires that may hinder fitting of the
plug
4. Lay the screen flat and place a block of wood (±50mm thick) below the panel to be repaired
5. Align the fitting tool with the damaged panel and punch two holes in the backing cloth – remove any
loose wires
6. Insert the rear section of the repair plug through from the rear of the screen and place this onto the
wooden block. Ensure that the rear section is centrally positioned in the panel
7. Push the top section of the plug onto the rear section and, using the other end of the fitting tool, press
the two components together to form a snug fit
8. Replace screens which have >20% damage
9. Do not use screens which have buckled edges as these will be sharp and may cut the air clamping
system. Such screens should be discarded.
10. Screen Storage: Screens should be stored in a dry environment in their cardboard boxes horizontal or
vertical storage is ok although care should be taken to avoid damage. A special screen storage rack is
available – please contact Axiom Process Ltd for details
11. Keep the screens in their boxes when moving to the shaker house to minimise risk of damage

Page 17 of 67
3.7 Decision Flowchart

The following flowchart will assist in selecting the correct operating mode and in the set-up of the
shaker for operating in the selected mode. The flowchart should be read in conjunction with the text
within the manual:
Start
yes
>12" Hole Section Set to Parallel
no
Set Up Parallel
Set to Series
Install Lower
Set Screens Set Screens
Packer in
to VENT to Clamp
Vertical Slot
Fit Lower Open Valve

Set Packers
Blanking Plate to &
to VENT
Horizontal Slot Regulate Flow
Remove Open Feed Valve

Fit 10/20/30
Upper Packer &
Top Screens
& Stow Regulate Flow
Fit Identical Screens

Fit Upper Maintain 10-15"
to Intermediate
Blanking Plate Beach on lower deck
& Lower Decks
Remove Lower Set Packers

Blanking Plate to CLAMP END
Set Up Series
Insert Lower
Set Screens Set Packers
Packer in
to VENT to CLAMP
Horizontal Slot
Select Top Screens

Set Packers
to Suit Conditions Start Shaker
to VENT
(20 - 60 mesh)
Select Top Screens Open Feed Valve

Remove Upper
to Suit Conditions &
Blanking Plate
(20 - 60 mesh) Regulate Flow
Fit Intermediate & Lower Decks

Insert
Upper Packer
(Intermediate <=> 2 API Sizes END
Coarser than Lower)
Remove Lower Set Screens

Blanking Plate to CLAMP

Page 18 of 67
Section 4 : Maintenance & Troubleshooting

4.1 Introduction
This section deals with the routine and remedial maintenance of the AX-1 shale shaker. If in any doubt
about these procedures please contact Axiom Process Ltd prior to starting any work.
The following key points should be considered before starting work on the AX-1 shale shaker:
¬ Carry out a risk analysis prior to starting work

¬ All maintenance must be carried out by suitably qualified personnel
¬ Electrical and pneumatic systems must be de-energised prior to working on the shaker
¬ Tidy and clean down the area before starting to work
¬ Support heavy loads with blocks if it is necessary to work underneath them
¬ Always seek assistance when lifting heavy loads
¬ Always remove the screens and ensure that all tools, old parts, nuts, bolts, washers etc. are removed
prior to starting work
¬ The main drive bearings are designed to run safely up to 100°C – normal temperature during
operation is 65-90°C
¬ NEVER weld on any part of the shaker
4.2 Routine Maintenance

The AX-1 is designed to give extended life with very little routine maintenance. However, to ensure the
extended life of the equipment (and thereby reduce the likelihood of remedial maintenance) it is
recommended that the following actions be carried out at the prescribed intervals.
4.2.1 Daily
1. Perform audible check, investigating as necessary
2. Look around the shaker for signs of wear and tear or structural damage
3. Wash the AX-1 down with a suitable medium – thereby removing any build-up of solids
4. Apply three (3) shots of the approved grease (Shell Retinax LX2) to each main shaft bearing every
twelve (12) hours of operation. Four (4) grease nipples are supplied – two (2) on each side of the drive
system
5. If an autolube system is installed, ensure that the receptacle is at least 10% full – otherwise, alert the
maintenance personnel
6. To assure good bearing life it is essential that only the specified grease is used. Never lubricate the
bearings whilst the shaker is switched off – ONLY WHEN IT IS OPERATING
7. Check that the main air regulator is set at 90psi and that the air regulator for the rear packers is set at
70psi
8. Inspect the pneumatic clamping systems, rear packers and associated air systems for leaks or wear
4.2.2 Monthly
With the machine switched off and the power isolated the following procedures should be carried out:
1. Remove the drive system guards
2. Check for belt wear – replace any worn belts and check for misalignment of the pulleys
3. Check the tension of the 'V' belts. It should be possible to move and deflect the belts at mid span
between 3-4 mm by pressing with the hand. Adjust as necessary
4. Check all pulleys and bearings for wear
5. Check the main bearing seals for excessive leakage
6. Check that the drive head securing bolts are fully torqued up
7. Examine the electric motors shafts for wear or damage

Page 19 of 67
4.3 Mounting Springs

It is recommended that the four (4) main mounting springs be replaced either:
nd
¬ Every 2 year;
¬ If they sag;
¬ If one of the coils fails; or
¬ If they become severely corroded
4.4 Pneumatic Clamping Systems

To replace the pneumatic clamping systems, follow this procedure:
1. Initiate shutdown procedure (see Section 3.5.6)

2. Select OFF on the Screen Clamps switch and check that the screen clamps fully deflate. Air will
continue to discharge from the valve as the venturi system assists in removing air from the pneumatic
clamps
3. Remove the screens (see Section 3.6.8)
4. Unscrew the air coupling attached to the pneumatic clamping system air inlet
5. Unscrew the half-nut which secures the air connector to the support and push the air connector clear
6. Pull the pneumatic clamping system forward and then to the side to release it from the channel
7. Ensure the slots in the channels are clear of debris, solids, cement etc.
8. Spray the toggles on the new clamp with a light oil (WD40)
9. Place the new clamp onto the fitting tool and offer it up to the basket
10. Push the system sideways and ensure that all the toggles are located
11. Push the whole system rearward until the air connector can be pressed through the hole
12. Lock the air connector in place using the half-nut
13. Re-connect the air supply
14. Refit the screens
4.5 Pneumatic Packers
Tools Required
2 6” Adjustable Spanner
1 4mm Allen Key
1. Ensure that the shaker is stopped and the STOP button is locked in position
2. Move the Packer switch to OFF
3. Disconnect the appropriate No.4 JIC Connector
4. Pull the packer/plate assembly from the slot
5. If necessary, remove the packer from the plate using the 4mm Allen Key
6. Using new M5 CSK screws refit the packer to the plate. The packer is stencilled ‘PLATE THIS SIDE’ to
ensure it is fitted correctly
7. Using a high-pressure wash gun, ensure that the basket slot is washed out to remove any debris
8. Refit the packer & plate assembly (ensure that the ‘handle’ is facing either up or forward as
appropriate)
9. Re-connect the No.4 JIC connector to the appropriate air-line

Page 20 of 67
4.6 Drive Belts
Tools Required
1 17mm Combination Spanner
1 8mm Allen Key
1. Remove the drive guards (17mm spanner)

2. Remove the cooling fan from the drive shaft (8mm allen key)
3. Release the tensioner assembly (19mm spanner)
4. Work the two (2) belts off the pulleys manually lifting from groove to groove
5. To ensure equal loading on the belts, always replace belts in pairs (2 off)
6. Inspect the condition of all three pulleys
7. Manually work the two (2) new belts over the pulleys
8. Take up the slack on the belts.
9. Tighten the adjusting screw until the required tension is applied.
10. Secure the M12 locking nut (19mm spanner)
11. Re-fit the drive guards (17mm spanner)
12. After the shaker has been running for a few hours, check the tension and re-adjust if required
4.7 Electric Motors
Tools Required
1 19mm Socket
1 Torque Wrench
1 8mm Allen Key
1 8mm Allen Key & Drive Socket
1 5mm Allen Key
1. Remove the drive guards (17mm spanner)

2. Remove the cooling fan from the drive shaft (8mm allen key)
3. Remove the drive belts as set out in Sections 4.6
4. Unscrew the two (2) grub screws from the taperlock bush in the motor pulley (5mm allen key)
5. Insert one grub screw into the jacking hole in the taperlock to force the tapers open. The pulley can
now be freely removed from shaft (5mm allen key)
6. Unscrew the four (4) M10 set screws securing the motor onto the drive top-section
7. Unscrew the four (4) M12 nuts securing the motor onto the baseplate
8. Remove the motor – use appropriate eye bolt for the motor
9. Ensure that the mounting flange plate and spigot are clean and free from debris
10. Lift the motor onto the baseplate – align the four (4) M12 bolts to pass through the holes in the foot of
motor
11. Push the motor against the drive top-section and feed the spigot into the opening
12. Pull the motor into place using the four (4) M10 sect screws
13. Fit and secure M12 nuts and secure the motor onto the baseplate
14. Torque all fittings to the appropriate setting
15. Refit the pulleys (ensuring that they are properly aligned). Refit the belts and drive guards

Page 21 of 67
4.8 Main Shaft Bearings
Tools Required
1 19mm Socket
1 Torque Wrench
1 ½” Ratchet
1 8mm Allen Key
1 8mm Allen Key & Drive Socket
1 5mm Allen Key
1 Bearing Press
1 Soft Mallet
1 External Circlip Pliers
1 Large Internal Circlip Pliers
1 6” Adjustable Wrench
1 Feeler Gauge
1 Cartridge Shell Retinax LX2 Grease
1. Remove drive guards and drive belts as detailed above

2. If the bearing is on the drive end, remove the drive pulley:
• Unscrew the two (2) grub screws from the taperlock bush in the drive pulley (5mm allen key)
• Insert one grub screw into the jacking hole in the taperlock to force the tapers open. The
pulley can now be freely removed from shaft (5mm allen key)
3. Unscrew the grease nipple banjo from the bearing housing end cap and set it aside for refitting (6”
adjustable wrench)
4. Unscrew the twelve (12) M12 set screws from the main bearing housing end cap. Lift the end cap clear
– ensure that the o-ring is retained
5. The shaft has a circlip on the drive end only. If present, remove it carefully from the bearing journal
(external circlip pliers)
6. Insert two (2) M12 jacking screws into the two (2) jacking holes in the main bearing housing. Jack the
housing out of the head sideplate, taking care that the housing comes out evenly (½” ratchet & 19mm
socket)
7. Lower the shaft onto the bottom of the sideplate bore taking care not to damage the bearing journal or
the bore
8. Remove the labyrinth seal from the main bearing housing (it may have been retained on the shaft)
9. Remove both bearing housing ciclips (large internal circlip pliers)
10. Press the bearing out of the housing. Inspect the bearing, seal and labyrinth ring – discard as
appropriate (bearing press)
11. Thoroughly clean the main bearing housing.
12. Check that the (new or used) main bearing runs freely
13. Insert the rear bearing housing circlip (external circlip pliers)
14. Using a bearing press, press the main bearing into the housing ensuring that it is pressed fully home
against the rear circlip (bearing press)
15. Press the (new or used) labyrinth ring into the housing
16. Pack the main bearing housing and bearing with 90g of the specified grease (Shell Retinax LX2)
17. Fit the front bearing housing circlip
18. Slide the bearing and housing over the end of the shaft, lining up the holes in the bearing housing with
the holes in the sideplate
19. Using four (4) M12 set screws, draw the bearing housing into the sideplate. Ensure that it is drawn in
evenly and that it fully locates against the sideplate (½” ratchet, 19mm socket & feeler gauge)

Page 22 of 67
20. Remove the four (4) M12 set screws from the bearing housing (½” ratchet & 19mm socket)
21. Refit the main shaft external circlip if previously fitted (external circlip pliers)
22. Remove and replace the main bearing seal (drive end only)
23. Slide the main bearing housing end cap over the end of the shaft. Align holes with those in the bearing
housing. Ensure the hole for the grease nipple hole is in the correct position (refer to the drawing)
24. Insert twelve (12) new M12 set screws and apply the specified torque (torque wrench & 19mm socket)
25. Refit the grease nipple secure it in place (6” adjustable wrench)
26. Refit the main shaft pulley, belts and drive guards as appropriate
4.9 Belt Tensioner Assembly
Tools Required
1 Small Bearing Puller
1 Torque Wrench
1 Soft Mallet
1 20mm Drift
1 External Ciclip Pliers
1 Bearing Press
1. Remove the drive guards and cooling fan

2. Remove the drive belts (as described above)
3. Loosen the two (2) M12 set screws and remove the tensioner assembly from the drive system (19mm
spanner)
4. Remove the external circlip from the tensioner assembly shaft and discard it (external circlip pliers)
5. Remove the pulley assembly from the shaft (bearing puller)
6. Carefully tap the two (2) bearings from the pulley (20mm drift & soft mallet)
7. Check that the new tensioner bearing runs freely and that the seals are in place
8. Carefully press the new bearings into tensioner pulley (bearing press)
9. Heat the tensioner pulley assembly in a suitable oven to around 45°C
10. Tap the tensioner pulley assembly onto tensioner arm shaft (soft mallet)
11. Install a new external circlip onto the tensioner arm shaft (external circlip pliers)
12. Refit tensioner arm and secure the two (2) M12 set screws - applying the specified torque (torque
wrench & 19mm socket)
13. Refit the belts, tension the belts, refit the cooling fan and drive guards
4.10 Torque Setting Chart

All metric set screws, bolts, socket cap screws and nuts used on the AX-110 are manufactured in high
tensile stainless steel.
The following torques should be used.
Size Torque
M6 10Nm 7lbf.ft
M8 25Nm 18lbf.ft
M10 48Nm 35lbf.ft
M12 84Nm 62lbf.ft
M16 (A480) 204Nm 150lbf.ft
M16 (8.8) 210Nm 155lbf.ft
M20 394Nm 291lbf.ft

Page 23 of 67
M24 692Nm 510lbf.ft

3/16” BSW Grub Screw 20Nm 15lbf.ft
7/16 BSW Grub Screw 30Nm 22lbf.ft
4.11 Nord Lock Data

Nord Lock washers are used throughout the construction of the AX-1 shale shaker.
For the system to operate properly it is important that two washers are used as a pair and that they are
assembled with the large tapers facing one another as shown. This will stop the fixing from backing off.
4.12 Paint Specification

All non-stainless metallic components in the AX-1 are protected by a two-coat anti-corrosive paint
system. The full specification is contained in the table below.
Manufacturer - Ameron International

Surface Preparation - Shotblasted to SA 2½
Coating System - Two Coat Siloxane
- RAL 14C39 – Dark Green
Colours
- RAL 14E51 – Light Green
- Primer - Amercoat 132
Description
- Top Coat - PSX 700
- Primer - 75 microns
DFT
- Top Coat - 125 microns
4.13 Fault finding Checklist

The fault finding chart shown is supplied to allow both operators and maintenance personnel assess
problems with the AX-1 shale shaker. If in any doubt it is recommended that you contact Axiom Process
Ltd

Page 24 of 67
Symptom Probable Cause Remedial Action

Electrical
Check Supply, Isolator & Reset Button
Both motors fail to rotate Main Supply Interrupted Check Fuses
Check Inverter Fault Codes
One motor fails to rotate Thermal Overload Setting Reset Overload to Correct Setting
Fuses Blown Check Fuses
Electric Motor Faulty Change Electric Motor
One motor fails after start-up
Broken Wire Check for Wiring Fault
Bearing Failure Replace Bearing
Mechanical
Bearing Failure Replace Bearings
Both drive shafts fail to rotate
Broken or Slack Belts Replace or Re-tension Belts
Bearing Failure Replace Bearings
One drive shaft fails to rotate
Broken or Slack Belts Replace or Re-tension Belts
Wrong Grease Use Recommended Grease (Shell Retinax LX2)
Bearing failure Grease System Failure Check Grease System
Vent Hole Blocked Ensure Breather Hole(s) in End Plate are Clear
Wrong Tension Check Belt Tension
Belt failure
Belt Wear Check Pulley Alignment
Incorrect Pressure Check Air Supply and Pressure (90psi)
Pneumatic clamping system failure
Incorrectly Fitted Screens Check Screens are Properly Fitted
Rear Packer Failure Incorrect Pressure Check Air Supply and Pressure – 70psi
Operational
Run Sand screens (SS type)
Sand Plugging Run Finer Screens (preferred)
Run Coarser Screens (last resort)
Damaged Screen(s) Replace/Repair Screen
Poor Solids Transport Poor Inhibition (Sticky Solids) Consult with Mud Engineer
Water-Wet Solids (OBM) Consult with Mud Engineer
Angle of Basket Only Operate Shaker in Horizontal Position
Incorrect Shaft Rotation Check Shaft Rotation
Incorrect Clamping Check Condition of Clamping Systems
Poor Transport See Above
Screen Too Fine Change to Coarser Screen
Mechanical Damage Check Storage and Handling
Short Screen Life Incorrect Fluid Level Adjust to 10-15” Beach
Poor Wash-Down Facilities Wash Screens with Suitable Base Fluid
Incorrect Shaker Angle Only Operate Shaker in Horizontal Position
Poor Repair Procedure Refer to Section 3.6.10
Drive System Failure Inspect Drive System
Weak Mounting Spring Change Mounting Spring
Unusual Vibration (Motors Running)
Incorrect Shaft Rotation Check Directions
Loose Drive Securing Bolts Check All Fasteners

Page 25 of 67
Section 5 : Drawings & Parts Lists

This section includes exploded views of the drive system, basket assembly and pneumatic systems
for the AX-1 shale shaker.

Page 26 of 67
Section 5.1
Exploded Views – Drive System

Page 27 of 67
PARTS LIST REVISION HISTORY
ITEM QTY PART NUMBER DESCRIPTION REV DESCRIPTION DATE AUTH
1 1 APL/0354 DRIVE HEAD A INITIAL RELEASE 23/02/2005 GWF
2 2 APL/0353 DRIVE SYSTEM TOP SECTION B DRWG UPDATED 12/10/2006 IH
3 70 MF12S-7200 M12 NORDLOCK WASHER - SS
(PAIR)
4 1 APL/0300 DRIVE SHAFT ASSEMBLY - 2
REAR
5 2 EL-M55-FM-46060 5.5kW ELECTRIC MOTOR
6 8 MF10S-7200 M10 NORDLOCK WASHER - SS
(PAIR)
7 2 APL/0307 DRIVE TENSIONER ASSEMBLY
8 2 APL/0532 DRIVE GUARD
8
9 1 APL/0301 DRIVE SHAFT ASSEMBLY -
FRONT 1
10 8 MF12S-1030-A480 M12 X 30 SET SCREW - A480
11 8 DC-C1300140 BEARING HOUSING CIRCLIP
12 4 DC-BG22313 MAIN DRIVE BEARING - 22313
13 4 DC-S65144 LABRYNTH SEAL
5
THIS IS A CAD PRODUCED DRAWING - DO NOT SCALE OR MODIFY MANUALLY

15 8 MF12S-2045-A480 M12 X 45 HEX HEAD BOLT -
A480 23 14
16 8 MF12S-6000 M12 PLAIN NUT - SS
17 2 DC-C140065 MAIN SHAFT CIRCLIP 6
18 4 DC-OR2495-30 END CAP O RING 31
19 2 APL/0283 MAIN BEARING SEAL CAP
20 2 DC-S65100 MAIN SHAFT SEAL
21 2 APL/0294 MAIN BEARING CAP
22 48 MF12S-2060-A480 M12 X 60 HEX BOLT - A480
23 26 MF12S-1020-A480 M12 X 20 SET SCREW - A480 37
24 2 APL/0358 DRIVE TENSIONER ADJUSTER
BLOCK
26 2 APL/0291 MAIN SHAFT KEY
27 2 APL/0359 MOTOR KEY
19 10
28 2 DC-T201238 TAPERLOCK BUSH - 2012/38
30 2 APL/0356 DRIVE PULLEY - MAIN SHAFT 3
31 2 APL/0357 DRIVE PULLEY - MOTOR
32 8 IFG716-BSW Hexagon Socket Set Screw
33 4 DC-GN-S06 6MM STRAIGHT GREASE
15
NIPPLE 30
34 4 APL/0292 DRIVE BEARING HOUSING 16
35 4 APL/0633 DRIVE SYSTEM LOUVRED
COWL
36 24 MF06S-5012-A480 Hexagon Socket Button Head
Screw
3
37 4 DC-B45-DB Drive Belt "B" Section 45" FRAS
Rated 4
38 2 MF20S-7200 M20 NORDLOCK WASHER
SINGLE - SS
39 2 MF20S-4020 M20 X 20 SOCKET CAP SCREW
29
33
7 ECCENTRIC WEIGHTS ARE
38 WITHIN THESE TUBES
32
NOTES: 39
1. FOLLOW TAPERLOCK INSTRUCTIONS IN 23
OPERATING MANUAL 3
21 22
2. ENSURE ALL NORDLOCK WASHERS ARE AXIOM PROCESS LTD
FITTED CORRECTLY (IN PAIRS) UNIT 13 ASHLEY GROUP BASE
PITMEDDEN ROAD
3. GUARD REMOVED FOR CLARITY DYCE, ABERDEEN AB21 0DP
TEL: +44 1224 724078
4. PART QUANTITIES SHOWN ARE FOR Process Ltd FAX: +44 1224 729843
COMPLETE DRIVE SYSTEM DRAWN: GWF DATE: 23/02/2005
FABRICATED ANGLES:
5. TORQUEING VALUES: BREAK ALL AX-1 SHALE SHAKER
SHARP EDGES `0.5~ DWG CHK: GH DATE: 24/02/2005
M6 - 10 Nm APPROVED FOR HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
DRIVE ASSEMBLY
PROJECTION
M10 - 48 Nm MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: GENERAL ARRANGEMENT
M12 - 84 Nm POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
be copied or disclosed to any 3rd party or used for any purpose
DRAWING NO: REV
M20 - 394 Nm 0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 1 OF 7
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 APL/0354 DRIVE HEAD
2 2 APL/0353 DRIVE SYSTEM TOP
SECTION
16
3 70 MF12S-7200 M12 NORDLOCK WASHER -
SS (PAIR)
SS (PAIR)
3
15 8 MF12S-2045-A480 M12 X 45 HEX HEAD BOLT -
A480
16 8 MF12S-6000 M12 PLAIN NUT - SS
27 2 APL/0359 MOTOR KEY
31 2 APL/0357 DRIVE PULLEY - MOTOR
34 4 APL/0292 DRIVE BEARING HOUSING
15
27
2
14 6
31
DRIVE MOTOR
28 ASSEMBLY
32
AXIOM PROCESS LTD

UNIT 13 ASHLEY GROUP BASE
PITMEDDEN ROAD
NOTES: DYCE, ABERDEEN AB21 0DP
TEL: +44 1224 724078
1. BOTH SIDES IDENTICAL Process Ltd FAX: +44 1224 729843
2. BOLT UP MOTOR FACE PLATE PRIOR TO DATE:
FABRICATED ANGLES: DRAWN: GWF 23/02/2005
TIGHTENING BASE BREAK ALL AX-1 SHALE SHAKER
3. PART QUANTITIES SHOWN ARE FOR APPROVED FOR HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
DRIVE ASSEMBLY
PROJECTION
COMPLETE DRIVE SYSTEM MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: DRIVE MOTOR ASSEMBLY
4. OTHER COMPONENTS REMOVED FOR POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV
CLARITY 0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 2 OF 7
PARTS LIST
SECTION
SS (PAIR)
7 2 APL/0307 DRIVE TENSIONER
ASSEMBLY
24 2 APL/0358 DRIVE TENSIONER
ADJUSTER BLOCK
7
3 2
23
24
3
25
TENSIONER ASSEMBLY
AXIOM PROCESS LTD

NOTES: PITMEDDEN ROAD
DYCE, ABERDEEN AB21 0DP
1. BOTH SIDES IDENTICAL TEL: +44 1224 724078
2. SEE AP-01-01-0307 FOR TENSIONER Process Ltd FAX: +44 1224 729843
DRAWN: GWF DATE: 23/02/2005

ASSEMBLY DETAIL BREAK ALL FABRICATED ANGLES:
AX-1 SHALE SHAKER
3. PART QUANTITIES SHOWN ARE FOR DRIVE ASSEMBLY
COMPLETE DRIVE SYSTEM APPROVED FOR PROJECTION HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: TENSIONER ARRANGEMENT
DRAWING NO: REV
CLARITY 0.10
other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 3 OF 7
PARTS LIST
SECTION
19 2 APL/0283 MAIN BEARING SEAL CAP
26 2 APL/0291 MAIN SHAFT KEY
30 2 APL/0356 DRIVE PULLEY - MAIN
SHAFT
NIPPLE
SINGLE - SS
39 2 MF20S-4020 M20 X 20 SOCKET CAP 26
SCREW
2
19
33
30
29
32
38
1
AXIOM PROCESS LTD
39 UNIT 13 ASHLEY GROUP BASE
PITMEDDEN ROAD
TEL: +44 1224 724078
NOTES: Process Ltd FAX: +44 1224 729843
FABRICATED ANGLES: DRAWN: GWF DATE: 23/02/2005

1. SIDES ARE OPPOSED BREAK ALL AX-1 SHALE SHAKER
2. PART QUANTITIES SHOWN ARE FOR DRIVE ASSEMBLY
APPROVED FOR PROJECTION HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
COMPLETE DRIVE SYSTEM +0.4mm/-0.0mm DRIVE PULLEY ARRANGEMENT
MANUFACTURE MFG CHK: DATE:
DRAWING NO: REV

CLARITY 0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 4 OF 7
PARTS LIST
SECTION
SS (PAIR)
1
11 8 DC-C1300140
REAR
BEARING HOUSING CIRCLIP 19 2
12 4 DC-BG22313 MAIN DRIVE BEARING -
20
22313
17 2 DC-C140065 MAIN SHAFT CIRCLIP 33
18 4 DC-OR2495-30 END CAP O RING
19 2 APL/0283 MAIN BEARING SEAL CAP 3
20 2 DC-S65100 MAIN SHAFT SEAL 4
22 48 MF12S-2060-A480 M12 X 60 HEX BOLT - A480
NIPPLE
22
11 18
13
34
12
MAIN BEARING ARRANGEMENT -
DRIVE
11
17
NOTES:
AXIOM PROCESS LTD
1. SIDES ARE OPPOSED UNIT 13 ASHLEY GROUP BASE
PITMEDDEN ROAD
2. PART QUANTITIES SHOWN ARE FOR DYCE, ABERDEEN AB21 0DP
COMPLETE DRIVE SYSTEM TEL: +44 1224 724078
3. SOME PATHS REMOVED FOR CLARITY Process Ltd FAX: +44 1224 729843

4. OTHER COMPONENTS REMOVED FOR BREAK ALL AX-1 SHALE SHAKER
CLARITY DRIVE ASSEMBLY
5. DRIVE SHAFT ASSEMBLY (ITEM 4) DRILLED +0.4mm/-0.0mm MAIN BEARING ARRANGEMENT - DRIVE
AND TAPPED M16 AT BOTH ENDS TO ASSIST POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV

WITH BEARING REMOVAL TOOL 0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 5 OF 7
PARTS LIST
SECTION
2
SS (PAIR)
FRONT
11 8 DC-C1300140 BEARING HOUSING CIRCLIP
12 4 DC-BG22313 MAIN DRIVE BEARING -
22313
18 4 DC-OR2495-30 END CAP O RING
21 2 APL/0294 MAIN BEARING CAP
22 48 MF12S-2060-A480 M12 X 60 HEX BOLT - A480
34 4 APL/0292
NIPPLE
DRIVE BEARING HOUSING
21

SINGLE - SS
39 2 MF20S-4020 M20 X 20 SOCKET CAP 3
SCREW
22
33
18
11
13
34
12
NOTES: 11 AXIOM PROCESS LTD
1. SIDES ARE OPPOSED 38
PITMEDDEN ROAD
COMPLETE DRIVE SYSTEM 39 TEL: +44 1224 724078
Process Ltd FAX: +44 1224 729843
3. SOME PATHS REMOVED FOR CLARITY DATE:
FABRICATED ANGLES: DRAWN: GWF 23/02/2005
4. OTHER COMPONENTS REMOVED FOR BREAK ALL AX-1 SHALE SHAKER
CLARITY APPROVED FOR HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
DRIVE ASSEMBLY
PROJECTION
5. DRIVE SHAFT ASSEMBLY (ITEM 9) DRILLED MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: MAIN BEARING ARRANGEMENT - NON-DRIVE
AND TAPPED M16 AT BOTH ENDS TO ASSIST POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV
WITH BEARING REMOVAL TOOL 0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 6 OF 7
PARTS LIST
SECTION 2
8 2 APL/0532 DRIVE GUARD
35 4 APL/0633 DRIVE SYSTEM LOUVRED
COWL
36 24 MF06S-5012-A480 Hexagon Socket Button Head
Screw
8
ENSURE GREASE NIPPLE IS

ACESSIBLE THROUGH GUARD
23
35
36
GUARD ARRANGEMENT
NOTES: AXIOM PROCESS LTD

1. SIDES ARE OPPOSED PITMEDDEN ROAD
TEL: +44 1224 724078
COMPLETE DRIVE SYSTEM Process Ltd FAX: +44 1224 729843
3. SOME PATHS OMITTED FOR CLARITY FABRICATED ANGLES: DRAWN: GWF DATE: 23/02/2005
BREAK ALL AX-1 SHALE SHAKER
4. OTHER COMPONENTS OMITTED FOR SHARP EDGES `0.5~ DWG CHK: GH DATE: 24/02/2005
CLARITY APPROVED FOR HOLE DIAMETERS ENG CHK: GWF DATE: 24/02/2005
DRIVE ASSEMBLY
PROJECTION
5. ASSEMBLE ITEM 35 WITH:- 6 OFF ITEM 36 MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: GUARD ARRANGEMENT
DRAWING NO: REV
(2 PLACES) POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
0.10 other than directly for the company without prior written consent AP-01-01-0355 B
SHEET: 7 OF 7
Parts List REVISION HISTORY
1 1 APL/0297 DRIVE SHAFT A INITIAL RELEASE 28/12/2004 GWF
2 1 APL/0298 DRIVE SHAFT - HEAVY WEIGHT B DRWG UPDATED 02/10/2006 IH
3 10 MF16M-2150 M16 X 150 HEX BOLT GRD 8.8 BZP ITEM 4 WAS M16
4 10 MF16-6100 M16 NYLOCK NUT GRD 8.8 BZP C 03/10/2006 IH
PLAIN NUT
5 10 MF16-7200 M16 NORDLOCK WASHER - MILD STEEL (PAIR)
3
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
NOTES Process Ltd FAX: +44 1224 729843
DRAWN: GWF DATE: 28/12/2004

1. TORQUE FASTENERS FROM CENTRE BREAK ALL FABRICATED ANGLES:
AX-1 SHALE SHAKER
OUTWARDS DRIVE SHAFT ASSEMBLY - REAR
2. TORQUE TO 210Nm WITH LUBRICATED APPROVED FOR PROJECTION HOLE DIAMETERS ENG CHK: GWF DATE: 28/12/2004
MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: EXPLODED VIEW
THREAD AND WASHER FACES POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV
3. APPLY STUDLOCK TO NYLOCK NUT 0.10

other than directly for the company without prior written consent AP-01-01-0300 C
SHEET: 1 OF 2
213
312 34
2.5
136
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078

APPROVED FOR HOLE DIAMETERS ENG CHK: GWF DATE: 28/12/2004
DRIVE SHAFT ASSEMBLY - REAR
PROJECTION
MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: GENERAL ARRANGEMENT
DRAWING NO: REV
POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
0.10 other than directly for the company without prior written consent AP-01-01-0300 C
SHEET: 2 OF 2
Parts List REVISION HISTORY
1 1 APL/0297 DRIVE SHAFT A INITIAL RELEASE 28/12/2004 GWF
2 1 APL/0299 DRIVE SHAFT - LIGHT WEIGHT B DWG UPDATED 02/10/2006 IH
3 8 MF16-7200 M16 NORDLOCK WASHER - MILD STEEL (PAIR) ITEM 4 WAS M16
4 8 MF16M-2150 M16 X 150 HEX BOLT GRD 8.8 BZP C 03/10/2006 IH
PLAIN NUT
5 8 MF16-6100 M16 NYLOCK NUT GRD 8.8 BZP
4
2
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
NOTES: Process Ltd FAX: +44 1224 729843

1. TORQUE FASTENERS FROM CENTRE BREAK ALL AX-1 SHALE SHAKER
OUTWARDS DRIVE SHAFT ASSEMBLY - FRONT
2. TORQUE TO 210Nm WITH LUBRICATED +0.4mm/-0.0mm EXPLODED VIEW
THREAD AND WASHER FACES POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV

3. APPLY STUDLOCK TO NYLOCK NUT 0.10 other than directly for the company without prior written consent AP-01-01-0301 C
SHEET: 1 OF 2
385 286
34
2.5
136
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078

DRIVE SHAFT ASSEMBLY - FRONT
PROJECTION
MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: GENERAL ARRANGEMENT
DRAWING NO: REV
0.10 other than directly for the company without prior written consent AP-01-01-0301 C
SHEET: 2 OF 2
5.2 Parts List – Drive System

Part No. Description Qty
APL/0283 MAIN BEARING SEAL CAP 2
APL/0291 MAIN SHAFT KEY 2
APL/0292 MAIN BEARING HOUSING 4
APL/0294 MAIN BEARING CAP 2
APL/0297 DRIVE SHAFT 2
APL/0298 DRIVE SHAFT HEAVY WEIGHT (REAR) 1
APL/0299 DRIVE SHAFT LIGHT WEIGHT (FRONT) 1
APL/0300 DRIVE SHAFT ASSEMBLY - REAR 1
APL/0301 DRIVE SHAFT ASSEMBLY - FRONT 1
APL/0303 TENSIONER FABRICATION 2
APL/0306 TENSIONER PULLEY 2
APL/0307 TENSIONER ASSEMBLY 2
APL/0353 TOP SECTION 2
APL/0354 DRIVE SHELL 1
APL/0356 DRIVE PULLEY – MAIN SHAFT 2
APL/0357 DRIVE PULLEY – MOTOR 2
APL/0358 TENSIONER ADJUSTER BLOCK 2
APL/0359 MOTOR KEY 2
APL/0532 DRIVE GUARD 2
DC-BG22313 MAIN DRIVE BEARING – 22313 4
DC-BG6205 TENSIONER PULLEY BEARING 4
DC-C1300140 BEARING HOUSING CIRCLIP 8
DC-C140062 MAIN SHAFT CIRCLIP 2
DC-C1400239 TENSIONER PULLEY CICLIP 2
DC-GN-S06 6MM STRAIGHT GREASE NIPPLE 4
DC-OR2495-30 END CAP O RING 4
DC-S65100 MAIN SHAFT SEAL 2
DC-S65144 LABRYNTH SEAL 4
DC-T201238 TAPERLOCK BUSH – 2012/38 2
DC-T201250 TAPERLOCK BUSH – 2012/38 2
EL-M55-FM-46060 5.5Kw ELECTRIC MOTOR 2
MF10S-1030-A480 M10 X 30 SET SCREW – A480 8
MF10S-7200 M10 NORDLOCK WASHER – SS (PAIR) 8
MF12S-2045-A480 M12 X 45 HEX HEAD BOLT – A480 8
MF12S-2060-A480 M12 X 60 HEX HEAD BOLT – A480 48
MF12S-6000 M12 PLAIN NUT – SS 10
MF16M-2140-8.8 M16 X 140 HEX HEAD BOLT – GRADE 8.8 18
MF16M-6100 M16 NYLOC NUT – GRADE 8.8 18

Page 39 of 67
DC-BE1143-SPB AX-1 DRIVE BELT (SOLD AS PAIR) 4

Page 40 of 67
Section 5.3
Exploded View – Basket Assembly

Page 41 of 67
NOTES:
1. BOTH SIDES ARE IDENTICAL
2. ENSURE SET SCREWS ARE TORQUED FULLY
3. PART QUANTITIES AHOWN ARE FOR BOTH SIDES
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078

BASKET ASSEMBLY
3 16 MF20S-7200 M20 NORDLOCK WASHER - SS (PAIR) PROJECTION
2 16 MF20S-1050-A480 M20 x 50 SET SCREW - A480 MANUFACTURE +0.4mm/-0.0mm MFG CHK: DATE: SPRING MOUNT ASSEMBLY
1 4 APL/0411 SPRING MOUNTING BRACKET DRAWING NO: REV
ITEM QTY PART NUMBER DESCRIPTION be copied or disclosed to any 3rd party or used for any purpose
PARTS LIST 0.10 other than directly for the company without prior written consent AP-01-02-0423 A
SHEET: 1 OF 1
5
3
10
11
9 9
8
8
8 4
6
8
2 7
- - A01-100 SICOMET ADHESIVE - 100G

AXIOM PROCESS LTD
11 4 MF10S-6100 M10 NYLOC NUT - SS
10 4 MF10S-7000 M10 FLAT WASHER - SS PITMEDDEN ROAD
9 8 MF08S-6100 M8 NYLOC NUT - SS DYCE, ABERDEEN AB21 0DP
8 16 MF08S-7000 M8 FLAT WASHER - SS TEL: +44 1224 724078
7
6
4
4
MF08S-1030-A480
MF08S-1040-A480
M8 X 30 SET SCREW - SS
M8 X 40 SET SCREW - SS
5 36 APL/0049 RUBBER EXTRUSION FABRICATED ANGLES: DRAWN: GWF DATE: 04/06/2004

BREAK ALL AX SCREENING SYSTEM
4 1 APL/0048 FRONT DEFLECTOR PLATE SHARP EDGES `0.5~ DWG CHK: GH DATE: 04/06/2004
3 1 APL/0024 REAR SEAL - AX-1/AX-110 FOR HOLE DIAMETERS ENG CHK: GWF DATE: 04/06/2004
FRAME ASSEMBLY - AX-1/AX-110
2 1 APL/0020 FRONT FRAME ASSEMBLY PROJECTION
1 1 APL/0021 REAR FRAME ASSEMBLY
INFORMATION +0.4mm/-0.0mm MFG CHK: N/A DATE: EXPLODED VIEW
- - APL/0040 FRAME - COMPLETE ASSEMBLY ONLY POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV
SHEET: 1 OF 1
5.4 Parts List – Basket Assembly

Drawing No Part No. Description Qty
APL/0411 SPRING MOUNTING BRACKET 4
AP-01-02-0423 MF20S-1050-A480 M20 x 50 SET SCREW – A480 16
APL/0040 FRAME – COMPLETE ASSEMBLY -
APL/0021 REAR FRAME ASSEMBLY 1
APL/0020 FRONT FRAME ASSEMBLY 1
APL/0024 REAR SEAL – AX-1/AX-110 1
APL/0048 FRONT DEFLECTOR PLATE 1
AP-04-05-0040
APL/0049 RUBBER EXTRUSION 36

MF08S-1030-A480 M8 x 40 SET SCREW – A480 4
MF08S-1030-A480 M8 x 30 SET SCREW – A480 4
MF08S-700 M8 FLAT WASHER - SS 16
MF08S-6100 M8 NYLOC NUT – A480 8
MF10S-7000 M10 FLAT WASHER - SS 4
MF10S-6100 M10 NYLOC NUT – A480 4
A01-100 SICOMET ADHESIVE – 100g -

Page 44 of 67
Section 5.5
Exploded View – Pneumatic System

Page 45 of 67
VIEW ON REAR OF CONTROL BOX
ISOMETRIC VIEW
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
BREAK ALL FABRICATED ANGLES: DRAWN: SB DATE: 23/08/2005

SHARP EDGES ` 0.5~ DWG CHK: GWF DATE: 02/09/2005
FOR HOLE DIAMETERS ENG CHK: GWF DATE: 02/09/2005
AX-1 SHALE SHAKER
PROJECTION
INFORMATION + 0.4mm/-0.0mm MFG CHK: DATE: PNEUMATIC CLAMPING SYSTEM
ONLY POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV

0.10 other than directly for the company without prior written consent AP-01-03-0560 A
SHEET: 1 OF 2
9 12 PF14X4JIC-MME-S 1/4" NPT - NO. 4 JIC M-M ELBOW - SS
8 1 PF-2513 LH BASKET FEED PIPE
7 1 PF-2512 CENTRE BASKET FEED PIPE
6 1 PF-2511 UPPER BASKET FEED PIPE
5 17 PF-2491 1/4" BRAIDED HOSE x 350mm - NO. 4 JIC FEMALE
4 20 PF-2419 1/4" BSP MALE x NO. 4 JIC MALE CONNECTION
3 1 PF-2510 RH BASKET FEED PIPE
2 2 PF-2493 12mm PIPE x NO. 4 JIC MALE CONNECTION 5 1
1 1 PF-2509 GOALPOST FEED PIPE 6
PARTS LIST
2
5
8
2
4
9
4 4
7
5
5
4 9
3
EXPLODED PIPING ARRANGEMENT AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
NOTE DRAWN: SB DATE: 23/08/2005
BREAK ALL FABRICATED ANGLES:
ALL CLAMPING SYSTEMS (12x APL/0003) SHARP EDGES ` 0.5~ DWG CHK: GWF DATE: 02/09/2005
HAVE BEEN REMOVED FOR CLARITY FOR HOLE DIAMETERS ENG CHK: GWF DATE: 02/09/2005
AX-1 SHALE SHAKER
PROJECTION
INFORMATION + 0.4mm/-0.0mm MFG CHK: DATE: PNEUMATIC CLAMPING SYSTEM
DRAWING NO: REV

SHEET: 2 OF 2
CONNECTIONS CORRESPOND
TO RELATIVE POSITION IN
PIPE STACK
VIEW ON REAR OF CONTROL BOX
AXIOM PROCESS LTD

ISOMETRIC VIEW PITMEDDEN ROAD
TEL: +44 1224 724078

AX-1 SHALE SHAKER
PROJECTION
INFORMATION + 0.4mm/-0.0mm MFG CHK: DATE: PNEUMATIC FLOW CONTROL SYSTEM
DRAWING NO: REV

SHEET: 1 OF 2
21 4 PF-2514 12mm STRAIGHT PIPE CONNECTION
20 4 PF-2492 1/4" BRAIDED HOSE x 400mm - NO. 4 JIC FEMALE
19 2 PF-2460 DIA. 50 x 320mm STROKE PNEUMATIC CYLINDER 2
18 2 PF-2508 DISTRIBUTION GATE COMMON FEED PIPE 1
17 1 PF-2507 DISTRIBUTION GATE 'RIGHT' FEED PIPE
16 1 PF-2506 DISTRIBUTION GATE 'LEFT' FEED PIPE
15 1 PF-2505 CYLINDER FEED HOSE x 1170mm - NO. 4 JIC FEMALE 3
14 1 PF-2504 CYLINDER FEED HOSE x 670mm - NO. 4 JIC FEMALE 7
13 1 PF-2503 CYLINDER FEED HOSE x 470mm - NO. 4 JIC FEMALE
12 1 PF-2502 CYLINDER FEED HOSE x 340mm - NO. 4 JIC FEMALE
11 2 PF-2501 FLOW GATE COMMON FEED PIPE
10 1 PF-2500 FLOW GATE 'OPEN' FEED PIPE
4
9 1 PF-2499 FLOW GATE 'CLOSE' FEED PIPE
8 4 APL/378 FLOW CONTROL PACKER 17
7 1 PF-2498 LH FLOW CONTROL PACKER FEED PIPE
6 2 PF-2497 FLOW CONTROL PACKER BASKET FEED PIPE
9
5 1 PF-2496 RH FLOW CONTROL PACKER FEED PIPE
4 1 PF-2495 12mm PIPE SS TEE-PIECE
3 1 PF-2494 FLOW CONTROL PACKER UPPER FEED PIPE
2 17 PF-2493 12mm PIPE x NO. 4 JIC MALE CONNECTION 12

1 7 PF-2491 1/4" BRAIDED HOSE x 350mm - NO. 4 JIC FEMALE 5 16 18
PARTS LIST
10
1
11
21 19
18
13
6 19
14
11
2
15
20
8
6
8
20 AXIOM PROCESS LTD

EXPLODED PIPING ARRANGEMENT UNIT 13 ASHLEY GROUP BASE
PITMEDDEN ROAD
TEL: +44 1224 724078

AX-1 SHALE SHAKER
PROJECTION
INFORMATION + 0.4mm/-0.0mm MFG CHK: DATE: PNEUMATIC FLOW CONTROL SYSTEM
DRAWING NO: REV

SHEET: 2 OF 2
1
7
4
6
FRONT REAR AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
7 1 PF-2443 3/8" x 10mm PUSH-IN BULKHEAD FITTING

6 6 PF-2452 3/8" x 8mm PUSH-IN BULKHEAD FITTING FABRICATED ANGLES: DRAWN: SB DATE: 19/07/2005
5 1 APL/539 DIRECTIONAL LABEL SHARP EDGES ` 0.5~ DWG CHK: GF DATE: 20/09/2005
4 1 APL/537 FLOW PACKER LABEL FOR HOLE DIAMETERS ENG CHK: GF DATE: 20/09/2005
PNEUMATIC CONTROL UNIT
3 1 APL/536 SCREEN CLAMPS LABEL PROJECTION
2 1 APL/535 CONTROL UNIT NAMEPLATE
INFORMATION + 0.4mm/-0.0mm MFG CHK: DATE:
1 1 ELEC-0177 400x300x150 SS ENCLOSURE ONLY POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV
SHEET: 1 OF 3
20 4 PF-2468 1/8" x 4mm PUSH-IN ELBOW
19 4 PF-2479 1/4" THROTTLE CONTROL SILENCER
18 2 PF-2458 5-3 PILOT OPERATED VALVE
17 3 PF-2457 4mm EQUAL TEE
16 1 PF-2483 8mm EQUAL TEE
15 1 PF-2368 VACCUM GENERATOR
14 4 PF-2459 3/2 PUSH-BUTTON
13 1 PF-2451 3/2 SWITCH
12 1 PF-2453 5/2 SWITCH
11 6 PF-2483 8mm PUSH-IN EQUAL ELBOW
10 1 PF-2447 PRESSURE REGULATOR 12 13
9 13 PF-2470 1/4" x 8mm SWIVEL ELBOW
8 1 PF-2478 3/8" BLANK PLUG
7 1 PF-2469 1/4" x 4mm PUSH-IN STRAIGHT MALE ADAPTER
1 2
6 1 PF-2482 1/4" x 6mm PUSH-IN STRAIGHT MALE ADAPTER 1
4 1 PF-2444 4-PORT MANIFOLD
9
2 1 PF-2480 ISOLATOR SWITCH
9
1 2 PF-2484 10mm PUSH-IN EQUAL ELBOW

PARTS LIST 16 11 3
4
14
15
9 5
7 17
10 14
8
9
20
17 17
19
SEE VIEW A
18
AXIOM PROCESS LTD

PITMEDDEN ROAD
TEL: +44 1224 724078
FABRICATED ANGLES: DRAWN: SB DATE: 19/07/2005

SHARP EDGES ` 0.5~ DWG CHK: GF DATE: 20/09/2005
FOR HOLE DIAMETERS ENG CHK: GF DATE: 20/09/2005
PROJECTION
VIEW A - PILOT OPERATED VALVE ASSEMBLY ONLY POSITION TOLERANCE This drawing is the property of AXIOM PROCESS LTD and may not
DRAWING NO: REV

SHEET: 2 OF 3
CONNECTION MAKE-UP
FROM TO
A1 B1
B2 C1
C2 D1
D2 F1
F2 J2
J1 E3
D3 H2
H1 G3
H3 G4
D4 L3
L2 I3
L1 I2
I1 E6
D5 N3
C1 I2
A1 B1 B2
N1 M3
J2
M2 K5 C2
K6 G1 J1
M1 K7 H1 D1 I1
K8 G8 I3
E1 E2 E3 K1 / K2
N2 O3 L1
H2 D2
O1 K1
K2 G7
O2 K3 L2
K4 G2 H3 D3
E4 E5 E6
G9 E4
G10 E5 K7 / K8 K3 / K4
F1 F2
G11 E1 D4 L3
G12 E2
M1
D5
M2
K5 / K6
M3
N1 O1
N3 N2 O3 O2
G9
G11 (LOWER) SEE VIEW B SEE VIEW A
G10
G1 G12 (LOWER)
G3 K7 K5 (K1) K3
K8 K6 (K2) K4
G2 G7
AXIOM PROCESS LTD
PITMEDDEN ROAD
VIEW A TEL: +44 1224 724078
G4 G8
FABRICATED ANGLES: DRAWN: SB DATE: 19/07/2005

SHARP EDGES ` 0.5~ DWG CHK: GF DATE: 20/09/2005
VIEW B FOR HOLE DIAMETERS ENG CHK: GF DATE: 20/09/2005
PROJECTION
DRAWING NO: REV

SHEET: 3 OF 3
5.6 Parts List – Pneumatic System

Part No. Description Qty
ELEC-0177 400x300x50mm SS ENCLOSURE 1
PF-2460 50 DIA x 320mm STROKE ISO CYLINDER 2
PF-2461 REAR CLEVIS BRACKET 1
PF-2462 LARGE INTERNAL FEET 2
PF-2463 FORK WITH CLIPS 1
PF-2444 4 PORT MANIFOLD, 3/8" -1/4" 1
PF-2368 VACCUM GENERATOR 1
PF-2458 5/3 PILOT OP. VALVE 2
PF-2447 PRESSURE REGULATOR, SERIES 1 - 1/8" 1
PF-2449 PRESSURE GAUGE 1
PF-2480 ISOLATOR SWITCH 1
PF-2451 3/2 VALVE, SWITCH OPERATED (LATERAL) 1
PF-2453 5/2 VALVE, SWITCH OPERATED (LATERAL) 1
PF-2459 3/2 PUSH BUTTON OPERATED, SPRING RETURN 4
PF-2452 FEMALE BULKHEAD PARALLEL, ¼" x 8mm 6
PF-2443 FEMALE BULKHEAD PARALLEL, ¼" x 10mm 1
PF-2479 THROTTLE CONTROL SILENCER, 1/4" 4
PF-2483 EQUAL ELBOW, 8mm 8
PF-2484 EQUAL ELBOW, 10mm 2
PF-2457 EQUAL TEE, 4mm 3
PF-2455 EQUAL TEE, 8mm 1
PF-2478 BLANK PLUG, 3/8" 1
PF-2445 STRAIGHT MALE ADAPTER, 3/8" x 10mm 1
PF-2446 STRAIGHT MALE ADAPTER, 1/4" x 8mm 2
PF-2468 SWIVEL ELBOW PARALLEL, 1/8" x 4mm 4
PF-2509 GOALPOST FEED PIPE 1
PF-2493 12mm PIPE x NO. 4 JIC MALE CONNECTION 19
PF-2510 RH BASKET FEED PIPE 1
PF-2419 ¼” BSP MALE x NO. 4 JIC MALE CONNECTION 20
PF-2491 ¼” BRAIDED HOSE x 350mm – NO. 4 JIC MALE 24
PF-2511 UPPER BASKET FEED PIPE 1
PF-2512 CENTRE BASKET FEED PIPE 1
PF-2513 LH BASKET FEED PIPE 1
PF14X4JIC-MME-S ¼” NPT – NO. 4 JIC M-M ELBOW – SS 12
PF-2494 FLOW CONTROL PACKER UPPER FEED PIPE 1
PF-2495 12mm SS TEE PIECE 1
PF-2496 RH FLOW CONTROL PACKER FEED PIPE 1
PF-2497 FLOW CONTROL PACKER BASKET FEED PIPE 2
PF-2498 LH FLOW CONTROL PACKER FEED PIPE 1
APL/378 FLOW CONTROL PACKER 4
PF-2499 FLOW GATE ‘CLOSE’ FEED PIPE 1

Page 53 of 67
PF-2500 FLOW GATE ‘OPEN’ FEED PIPE 1

PF-2501 FLOW GATE COMMON FEED PIPE 2
PF-2502 CYLINDER FEED HOSE x 340mm – NO. 4 JIC FEMALE 1
PF-2505 CYLINDER FEED HOSE x 1170mm – NO. 4 JIC FEM. 1
PF-2506 DISTRIBUTION GATE ‘LEFT’ FEED PIPE 1
PF-2507 DISTRIBUTION GATE ‘RIGHT’ FEED PIPE 1
PF-2508 DISTRIBUTION GATE COMMON FEED PIPE 2
PF-2492 ¼” BRAIDED HOSE x 400mm - NO. 4 JIC FEMALE 4
PF-2514 12mm STRAIGHT PIPE CONNECTION 4
PF-2388 12mm STAUFF CLAMP 66

Page 54 of 67
Appendix 1
Project Specific Data Sheets

Page 55 of 67
Appendix 2
Commissioning Checklist

Page 56 of 67
Commissioning Checklist AX1.COMM.01 Page 1 of 1
Rig: Date:
Contractor: Location:
Serial Number (Basket): Drive Head Serial:
Task Complete Comments
Isolate power supply at Inverter Control
1 Panel and lock-off the isolator
Ensure that all pneumatic clamping
2 systems are properly installed and that the
rear packers are installed and connected
Ensure that filter has been drained and
3 that lubricator is filled with suitable oil
4 Set regulator to 90psi

Open the Air Control Panel. Ensure that
5 the shut-off valve is not closed and set the
small regulator to 70psi
Install screens on all three (3) decks and
select ‘INFLATE’ on both the packer and
clamping switches on the front of the
6 panel. Check for leaks and leave the
shaker for 30 minutes to ensure system
integrity
Remove the drive covers – erect warning
7 signs and barriers as appropriate and as
set out in the permit to work
Check motor winding insulation
8 resistance: phase-phase & phase-earth
Switch the isolator to the ‘ON’ position and
9 press the green ‘RESET’ button on the
front of the panel
Ensure that all remote stop switches have
10 been disengaged
Press the ‘START’ button on the remote
Control Station – wait for the inverter to
11 bring the unit up to its normal operating
speed. Check that the frequency in the
drive window reads ‘57’
Check the shaft rotation direction – the
motors should be wired such that the
shafts counter-rotate and that they travel
12 ‘down through the centre’ of rotation. If
this is incorrect, isolate the supply and re-
wire the motors
Operate the shaker at normal speed and LH Motor RH Motor
13 monitor the current drawn after 2 hours of
operation A A
Front LH Rear LH Front RH Rear RH
Note the main bearing temperatures after
14 4 hours ºC ºC ºC ºC
4 hours and after 12 hours
12 hours ºC ºC ºC ºC
Engineer:
Signed: Dates:
Client Rep:
Document No: AX1.COMM.01 Rev 01

Page 1 of 1
Appendix 3
AX Screening System Brochure

Page 58 of 67
Process Ltd
The
AX Screening System
The Philosophy
The AX Screening System
Axiom’s stated philosophy is to deliver highly
innovative products which deliver improvements Proprietary Sealing
in performance, cost effectiveness and HSE Arrangement
compliance
The Concept Screen Element
The people at Axiom have extensive experience

in the design, manufacture and operation of
screening products for the drilling industry
The AX Screening System is available as a
retrofit option to fit directly into the VSM 300
shaker and, with minor modifications, delivers
enhanced life and performance for the VSM 100
The AX system employs two-components… .
• A very light, easy-to-fit, site repairable and more
environmentally friendly screening element Support Frame
&
• A rigid support element which, unlike many other
designs, remains on the shaker on the rig
In addition, by focussing the screen wear to a

smaller rear screen element, significant
reductions in screen cost are now possible
Screen elements simply hook together The Advantages

to ease installation/removal
The AX Screening System offers a number of clear advantages:

Size & Weight: Being very small and light (the screen elements are ˜4.5kg each!), the AX screening system reduces
storage/transport requirements as well as manual handling on the rig
Reduced Cost: Screen failure mainly occurs on the rear screen panels (where the loading is at its highest). By employing six
panels (versus four), Axiom’s system restricts damage to a smaller (and cheaper) screen element
Environment Friendly: Because the support element remains on the rig, the only item which is discarded at the end of its useful life is
the small, light and site-repairable screen element. Axiom can also offer a recycling service
Flexibility: The AX screening system concept offers enhanced levels of design flexibility – delivering greater flexibility
and responsiveness to customer needs
No Compromise!: Whilst it is recognised that screen life can be improved through the use of alternative/coarser meshes,
separation efficiency is often compromised. Axiom believe that screen life improvements CAN be
achieved without such compromise and we therefore recommend that square mesh configurations be
employed in most applications
Screen Designations
Screen Conductance Cutt Point

Designa tion Kd/mm d50 d16 d 84
84 mesh 3.03 206 156 214
120 mesh 2.33 141 115 146
Standard Screens
145 mesh 1.47 114 101 119

165 mesh 1.57 105 98 110
180 mesh 1.25 97 93 100
200 mesh 1.41 87 81 88
230 mesh 1.17 74 70 76
250 mesh 0.75 62 60 63
270 mesh 0.74 56 50 60
325 mesh 0.40 48 44 51
84 SS 3.64 182 130 221
Screens
110 SS 3.02 159 112 192

Sand
140 SS 2.39 117 84 139

175 SS 1.89 91 65 110
210 SS 1.68 78 56 95
Note:
Other screen designations are available on demand and can be
tuned to meet your specific requirements
Axiom Process Ltd are available on a 24 hour basis to assist in any
way with screen selection and operational issues
Please do not hesitate to contact us
Axiom Process Ltd

Unit 13 Ashley Group Base
Pitmedden Road
Dyce, Aberdeen
AB21 0DP
Tel: 01224-724078 Fax: 01224-729843
E-Mail: sales@axiomprocess.com
VSM 100 & VSM 300 are trademarks of Varco International Inc
Process Ltd
Appendix 4
Service Bulletins

Page 62 of 67
Service Bulletin
AX-1 Drive Shaft
Process Ltd
Document No: SERV.AX1.01 Rev Code: 01
Document Type: Technical Bulletin No of Sheets 2
Code 1 – Accepted 06/11/06
01 06/11/06 First Release GF

SERVICE BULLETIN Document No Rev 01
AX-1 Drive Shaft SERV.AX1.01 Page 2 of 2
To: All AX-1 Users
Effective Date: 6th November 2006
Effective Equipment: All Serial Numbers <AX-1 075
Purpose of Bulletin:
To develop the required vibratory motion on the AX-1, both drive shafts (front and rear) are fitted with
eccentric weights. These weights are secured using M16 x 140 bolts, nordlock washers and nuts.
The front shaft weight is shorter and requires 8 x bolts whilst the rear weight is longer and requires 10
x bolts. Reference drawings are: AP-01-01-0300 & AP-01-01-0301.
On three separate occasions, at least one bolt has sheared causing the weight to come loose. On
these occasions the situation has been recognised and the shaft weight re-attached or replaced.
Following further investigation of the method of attaching the weight it has been found that the torque
applied to the fasteners during manufacture has been incorrect – causing excessive pre-load of the
fastener. Combined with the additional risk of ‘gaulling’ of the stainless steel fasteners it has been
decided that all securing bolts should be replaced with a more suitable grade and torqued to the new
setting.
A set of new fasteners shall be sent to all relevant clients for onward shipping to the rig site. An
Axiom engineer is available at no charge to effect this modification which will be carried out under the
original warranty. It is stressed that, until this modification is carried out, there is a risk that the
original fasteners could shear thereby causing the eccentric weight to come loose and it is therefore
recommended that this modification is carried out as soon as practicable.
Action Required On Site:

Drilling Personnel: Personnel operating the shakers should be aware of any unusual noises coming
from the drive system and report them immediately to the maintenance personnel
Maintenance Personnel: With due consideration for the on-going operation, personnel should
attempt to programme this modification as soon as possible. When a suitable time has been allotted,
a visit by an Axiom engineer should be scheduled to carry out the work. Please telephone: +44 1224
794200 or e-mail support@axiomprocess.com for assistance. The work will generally take 12-14
hours per machine – assuming that access is afforded to the equipment and isolation permits are in
place
Forward Action by Axiom Process Ltd:

Axiom will continue to monitor the situation and advise/support as necessary. An update to the
operating manual will also be issued with the kit of new fasteners – superseded manuals should be
disposed of accordingly
Signed:
Gordon Harrison – Operations Manager
Document No: SERV.AX1.01 Rev 01

Page 2 of 2
Service Bulletin
Lubrication
Process Ltd
Document No: SERV.AX1.02 Rev Code: 01
Document Type: Technical Bulletin No of Sheets 2
Code 1 – Accepted 06/11/06
01 06/11/06 First Release GF

SERVICE BULLETIN Document No Rev 01
Lubrication SERV.AX1.02 Page 2 of 2
To: All AX-1 Users
Effective Date: 6th November 2006
Effective Equipment: AX-1- 0
Purpose of Bulletin:
It has been found on two separate occasions that lubrication of the main bearings on the AX-1 shale
shakers has not been carried out according to Axiom’s recommendations.
Given the magnitude of force exerted by the AX-1 drive system, it is crucial that the main drive
bearings are lubricated at the correct intervals with the correct grade of grease.
The correct grease for this application is:
SHELL RETINAX LX2

THREE SHOTS of this grease should be applied to each grease nipple every 12 hours of operation.
Note that grease must NOT be applied to the bearings when the shaker is stopped.
Action Required On Site:

Maintenance personnel should ensure that the correct grease is available and applied to the shakers
at the recommended intervals. It is imperative no other grease be substituted without reference to
and approval by Axiom Process Ltd.
If in doubt, please contact Axiom on +44 1224 794200 or at support@axiomprocess.com
Forward Action by Axiom Process Ltd:

Axiom is currently sourcing a suitable auto-lube system for use on the AX-1. Once this has been
sourced, tested and packaged suitably for use in a shaker house environment, a new service bulletin
will be issued advising of its availability.
Signed:
Document No: SERV.AX1.02 Rev 01

Page 2 of 2
Appendix 5
Contact Details
Axiom Process Ltd

Unit 13 – Ashley Group Base
Pitmedden Road
Dyce
George Fisher – Managing Director
Aberdeen
AB21 0DP
Tel: +44-1224-794200
Fax: +44-1224-725658
E-Mail: support@axiomprocess.com

Page 67 of 67

Ax-1 Manual - Ax1 Om 1 06

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ax-1 Manual - Ax1 Om 1 06

Uploaded by

Copyright:

Available Formats

AX-1 Shale Shaker

Operating & Maintenance Manual

Document Type: Manual No of Sheets 67

Approval Codes Signed Date

Code 2 – Accepted with Comments

Code 3 – Not Accepted – Revise/Resubmit

Code 4 – Noted for Information

Rev Date Reason By Checked Accepted

01 06/09/05 First Release GF GH GF

02 28/11/05 Added Drawings GF GH GF

03 19/05/06 Updated Drawings SB GH GF

04 01/09/06 UPDATED C.O.C SB GH GF

05 18/10/06 Updated Lube Sched. GF GH GF

06 23/11/06 Added Service Bulletins SB GH GF

1.2 Declaration of Conformity

1.3 Equipment Description

1.4 Strength Of Components

1.5 Equipment Specification

2.2 Utility Requirements

2.3 Health & Safety

2.4 Unpacking, Lifting And Handling

2.5 Locating the Equipment

2.6 Installation Procedure

2.7 Commissioning Procedure

3.1 Functional Description

3.2 Operating Modes

3.3 Screen Selection

3.4 Screen Data

3.5 Start-Up & Shut Down

3.6 Screen Changing & Repair

3.7 Decision Flowcharts

Document No: AX1.OM.1 Rev 06

4.2 Routine Maintenance

4.3 Mounting Springs

4.4 Pneumatic Clamping Systems

4.5 Pneumatic Packers

4.6 Drive Belts

4.7 Electric Motors

4.8 Main Shaft Bearings

4.9 Belt Tensioner Assembly

4.10 Torque Chart

4.11 Nord Lock Data

4.12 Paint Specification

4.13 Fault Finding Checklist

5.1 Exploded Views – Drive System

5.2 Parts List – Drive System

5.3 Exploded Views – Basket Assembly

5.4 Parts List – Basket Assembly

5.5 Exploded Views – Pneumatic Systems

5.6 Parts List – Pneumatic Systems

1 Project Specific Data Sheets

3 AX Screening System Brochure

Document No: AX1.OM.1 Rev 06

Section 1 : Leading Particulars

¬ The basket assembly which carries the AX Screening Systems;

If in doubt, please contact Axiom Process Ltd.

1.2 Declaration of Conformity

Document No: AX1.OM.1 Rev 06

BS EN 50018 Flameproof Enclosure Protection (BS 5501 Part 5)

BS EN 60034 Rotating Electric Machines (Parts 1, 5 & 7)

BASEEFA Certificate# BAS01ATEX2078X (EXD Electrical Glands)

Document No: QP11.F.13 Rev 04

1.3.1 Basket Assembly

1.3.2 Drive System