Professional Documents
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050 Vacuum Pump Systems
050 Vacuum Pump Systems
Vacuum Pump
Systems
RUTA
Forevacuum Pump Systems
DRYVAC
Dry Compressing Vacuum Pump Systems
Central Vacuum Supply Systems
with SOGEVAC Pumps
TURBOLAB
High Vacuum Pump Systems
UNIVEX
High Vacuum Experimentation Systems
CS
Calibration Systems
250.00.02
Excerpt from the Leybold Full Line Catalog (Edition 09/2019)
Catalog Part Vacuum Pump Systems
2 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Contents
Vacuum Pump
Systems
Adaptor Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Frame Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
RBS - B/BCS Roots Pump Systems (Only available for purchase in North and South America)
with Two-Stage TRIVAC Backing Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HTS Close-Coupled Pump Systems (Only available for purchase in North and South America)
with Single-Stage SOGEVAC Backing Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Central Vacuum Supply Systems with SOGEVAC Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tank Mounted Medical Vacuum Systems (Only available for purchase in North and South America) . . . . . . . . 42
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 3
DRYVAC Pump Systems
Adaptor Version
Load Lock Pump Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Process Pump Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
with RUVAC WH Backing Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
UNIVEX High Vacuum Experimentation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
General
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Systems
Box Coating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Glove Box Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Cluster-Tool Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Dactyloscopy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Space Simulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Process Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
General Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
UNIVEX Questionnaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Vacuum Pump
Systems
Calibration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
General
CS Calibration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Products
CS Calibration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 5
General to Vacuum Pump Systems
Overview
A continually increasing number of Designation of Roots Vacuum Pump Systems
applications in industry and research
are relying on vacuum technology. Leybold pump combinations of Roots The pump system designation is
Thus widely differing requirements vacuum pumps with backing pumps arranged as follows:
result regarding the vacuum generating are called “RUTA”.
systems. In order to identify the standard pump
The comprehensive range of vacuum systems the name “RUTA” is followed RUTA WAU 2001 / WAU 501 / K / D 65 B / G
pumps from Leybold offers, in by the brief designations of the pumps
combination with the matching acces- which make up a p articular pump
sories, all options of selecting the opti- system.
mum pump system for your application
in each case. Brief designation of the largest Roots vacuum pump
(Pumping speed of the pump system)
Based on the longstanding experience
in the design and manufacture of vacu- Brief designation of the smaller Roots vacuum pump
um pump systems, Leybold offers
Cooler or condenser (if present)
standardized pump
systems which will match most appli- Brief designation of the backing pump
cations – the RUTA pump systems. Type of pump system (adaptor (A) or frame (G))
RUTA pump systems excel by being
compact, reliable and service-friendly.
Part Numbers
The pump systems are equipped as
standard with 400 V, 50 Hz three- The part numbers listed refer in each
phase motors. case to the standard version of the
respective systems. Minor deviations
Motors for special supply voltages,
are indicated by way of variants.
special mains frequencies or explosion
The variant V001 designates in each
protected pumps are available.
case the described version of the
system.
Standards The pump system RUTA WAU 2001/
SP630 F/G has Part No. 502 511
Leybold pump V001. When using the air-cooled
systems are rated according to CE, screw pump SCREWLINE SP 630
ISO, DIN and VDE regulations. Com then the variant will have the Part
pliance with other standards is possible No. 502 511 V002. Minor deviations
upon request. are special operating voltage, fitted
The technical data of the vacuum accessories and custom painting for
pump systems given in this catalog frame or pumps, for example.
part are based on the PNEUROP The use of a different type of Roots
Acceptance Specifications for Vacuum vacuum pump, use of the WS 2001
Pumps, Part 1, and comply with DIN instead of the WAU 2001, for example,
28 426. The characteristic curves in is also treated as a variant. All variants
our pumping speed diagrams are plot- with the same basic number have the
ted in accordance with DIN 28 426. same frame dimensions, the same
The curves represent the mean of distance between intake flange of the
several m easurements. Our warranty Roots pump and the exhaust flange of
refers to the values indicated in the the backing pump.
technical data table.
6 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Types of Pump Systems
Typical areas of application for RUTA The selection criteria for a RUTA pump The quantity of vapor present in each
pump systems are industry, research system are as follows: case determines the size of the con
and chemistry. Here the focus is on denser and the temperature at which it
- Pumping speed
processes for metal production and is operated. The size of the down-
processing, drying and degassing, - Operating pressure stream pump is determined by the
thermal treatment, coating in the area - Process conditions quantity of non-condensable gases,
of solar components and semicon- - Characteristics of the media the required pressure and the required
ductor manufacture as well as surface pump-down time for the system.
- Standards and regulations which
refinement. RUTA pump systems are
depend on the area of application All pump systems of the WA/WAU,
also used as backing pump sets for
and the produced products. WS/WSU, WH and RA series may be
high vacuum systems in combination
equipped with one or several condens-
with diffusion pumps, turbomolecular
ers. These are often used in the chemi-
pumps and cryo pumps. Standard RUTA Pump Systems
cal industry. Here RUTA vacuum pump
Vacuum Pump
Our Roots vacuum pumps WA, WH, systems with condensers are not only
Systems
WS and RA or WAU and WSU with used to generate a vacuum, but they
integrated bypass line are combined are also often employed in the recovery
with oil sealed backing pumps for con- of solvents. When installing one or sev-
ventional generation of the vacuum. eral Roots pumps upstream of a con-
Single-stage arrangements are capable denser, low operating pressures and
of delivering pumping speeds of 250 high condensation pressures can be
to 16000 m3/h (147.3 to 9424 cfm). attained. Thus the condenser may in
Higher pumping speeds can be many cases be operated with cooling
attained by paralleling several pumps. water instead of brine. The vapor com-
The attainable operating pressures ponents pumped together with inert
depend on the number of pumping gases may be separated once more in
stages. an emission condenser on the exhaust
RUTA WH7000/4xSV750BF/G side so that the quality of the exhaust
For higher pumping speeds or lower
gas can be maintained within close tol-
ultimate pressures, also three-stage or
The RUTA pump systems described erance regarding its cleanness.
multi-stage pump systems are availa-
here have been designed for rough
ble.
and medium vacuum operation, i.e. for
the pressure range from atmospheric Dry Compressing RUTA
pressure down to 10-4 mbar Vacuum Pump Systems
RUTA Pump Systems with
(0.75 x 10-4 Torr). RUTA pump
Condensers Increasing environmental awareness,
systems consist of a c ombination of
pumping of condensable vapors or
individual pumps whereby Roots vacu- If vacuum systems must pump larger
high requirements regarding clean-
um pumps are employed on the intake quantities of vapor or vapor gas mix-
ness when pumping high quality media
side. Further compression to atmos- tures, it is economical to insert con-
which must not be c ontaminated by
pheric pressure may be performed densers which are cooled with water
other media for recycling, often requi-
either by oil sealed or dry compressing or a different coolant at a s uitable
res the use of universal pumps where
vacuum pumps, liquid ring pumps or place within the pump system. Cooled
the pump chamber is free of operating
Roots vacuum pumps with pre-inlet condensers are themselves effective
agents (dry pumps).
cooling. All combinations may be partial pumps which condense most of
equipped at suitable places with con- the vapors from the pumped media.
densers. The downstream mechanical pumps
will then only need to pump those
gases which have not already con
densed.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 7
Here Leybold offers two solutions: RUTA Custom Pump Systems In the dry compressing systems our
1. Pump systems with dry compres- screw vacuum pump SCREWLINE is
Most users will be able to select the
sing vacuum pumps combined with used as the backing pump.
right pump system for their application
one or several Roots vacuum pumps.
from our range of s tandard pump sys- The vacuum pumps are mounted in a
2. Single-stage RUTA RAV vacuum
tems. In special cases a custom design rugged frame. The design of the pump
pump systems, consisting of Roots
may be required for special processes systems is service-friendly, modular
vacuum pumps with pre-admission
and high pumping speeds. and can be easily upgraded with addi-
cooling.
tional equipment.
We are prepared to design and manu-
The operating pressure ranges of the
facture custom pump systems On smaller furnaces RUVAC WAU
pump systems depend on the number
according to customers s pecifications. Roots vacuum pumps are the most
of Roots vacuum pumps, b ut will
If required we will use – besides oil- suitable because these may be cut-in
extend in any case without interrup
sealed and dry compressing backing at a higher operating pressure, while on
tions to atmospheric pressure.
pumps – liquid ring and e jector pumps. larger furnaces and particularly where
Already in connection with one Roots short pump-down cycles are required,
pump, pump systems with a screw the use of RUVAC WH Roots vacuum
pump are capable of a ttaining base RUTA Pump Systems for the pumps with suitably sized backing
pressures of < 1 x 10-3 mbar Metal Producing and pumps is advisable. For special pro-
(7.5 x 10-4 Torr). Processing Industry cesses, e.g. fusion or degassing of
molten masses, due to the high dust
Single-stage RAV combinations attain In common vacuum furnace processes
contents, the additional use of a dust
an ultimate pressure of 150 mbar such as hardening, annealing,
separator is required as well as equip-
(112.5 Torr). brazing, melting and casting, preferably
ping the backing pumps with oil filtering
oil sealed or dry compressing standard
Multi-stage combinations with Roots units.
vacuum pump systems are usually
vacuum pumps of all systems are These additional units ensure utmost
used.
capable of attaining pressures below operational reliability of the pump sys-
The oil sealed systems consist of a
10-4 mbar (7.5 x 10-5 Torr). tems even under the toughest oper
combination of Roots vacuum pumps
ating conditions.
with a single or two-stage rotary vane
or rotary piston pump.
8 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
RUTA Pump Systems for the RUTA Pump Systems for the Pump Systems for Drying,
Photovoltaic and Coating Chemical Industry Evaporation and Distillation
Industry Applications (TVD)
In chemical processes it is often neces-
In photovoltaic coating processes sary to remove corrosive, condensable More and more vacuum applications
reactive, toxic and corrosive sub and reactive gases and vapors. Leybold are finding their way into the areas of
stances are generally used. designs and manufactures custom-built environmental protection, recycling and
pump systems for specific process waste disposal. “Waste disposal of
Frequently large quantities of dust for
applications. Depending on the type of used oil and aromatic compounds” and
the pump system need to be expected.
application, either a rotary vane pump, “Cleaning processes in metal-process-
For such applications, Leybold has
or a dry compressing screw vacuum ing factories” demonstrate that the
developed process pump combina-
pump (SCREWLINE, for example), a combination of vacuum know-how,
tions consisting of pumps from the
liquid ring pump or a combination of innovative engineering and applications
DRYVAC line and Roots pumps from
gas jet pump and liquid ring pump may know-how is in-dispensable for the
the RUVAC WS/WH line with optionally
be used as the backing pump. successful application of vacuum tech-
integrated controller.
nology in most widely differing applica-
To ensure dependable monitoring of
The integrated electronics and sensor tions.
the system, the following monitoring
systems permit easy integration of the
devices, among others, may be
Vacuum Pump
pump systems within the plant control
Systems
installed:
system.
- Temperature sensors to monitor the
(For information on possible applica
gas temperatures between the
tions, see Catalog Part “Dry Compres
pump stages and the pump body
sing Screw Vacuum Pumps DRYVAC”).
temperature,
- Water flow monitors for the cooling
water supply to pumps and
condensers,
- Differential pressure indicator with TVD pump system, mobile with control cabinet
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 9
Products
Oil Sealed RUTA Pump Systems – Three-Stage,
with Two-Stage TRIVAC Backing Pumps,
Adaptor Version
RUTA WAU501/D65B/A
l1 b1
l2
DN 1 b2
DN 2
h1
c
l b
Dimensional drawing for the pump systems with TRIVAC D40/65 B backing pumps on pallet; dimensions in brackets ( ) are in inch
10 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WAU
251/D40B/A 251/D65B/A 501/D65B/A
RUVAC (WA/WAU/WS/WSU possible) P2 251 251 501
Vacuum Pump
Oil filling, total, approx. l (qt) 3.3 (3.49) 4.0 (4.23) 4.3 (4.55)
Systems
Weight, total, approx. kg (lbs) 245.0 (540.2) 260.0 (573.3) 305.0 (627.5)
Connecting flange
Inlet port DN1 63 ISO-K
Outlet port DN2 40 ISO-KF
Torr
10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 750
10 3 500
10 3 750
cfm
mbar
WAU 251 + D40B m 3 x h-1
WAU 251 + D65B
2
10 2
WAU 501 + D65B 10 100
Pumping Speed
Torr 10 2 50
10 1
10 1
Pressure
10 0 10
10 0 WAU 251 + D40B
10 1 5
8
6 WAU 251 + D65B
10 -1 WAU 501 + D65B
10 -18 4
6
4
2
2 1
10 -2
10 -2 10 0 2
0 2 4 6 8 10 4 68
min 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 3
Pump-down time mbar
Total pressure Pressure
Partial pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 11
Oil Sealed RUTA Pump Systems – Three-Stage,
with Two-Stage TRIVAC Backing Pumps,
Frame Version
RUTA WAU501/D65B/G
l1 b1
l2
DN 1 b2
DN 2
h
h2
h1
c
l b
Dimensional drawing for the pump systems with TRIVAC D40/65 B backing pumps in a frame; dimensions in brackets ( ) are in inch
12 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WAU
251/D40B/G 251/D65B/G 501/D65B/G 1001/D65B/G
RUVAC (WA/WAU/WS/WSU possible) P2 251 251 501 1001
Vacuum Pump
Oil filling, total, approx. l (qt) 3.3 (4.5) 4.0 (4.23) 4.3 (4.55) 5.3 (5.60)
Systems
Weight, total, approx. kg (lbs) 280.0 (617.4) 310.0 (683.6) 350.0 (771.8) 460.0 (1014.3)
Connecting flange
Inlet port DN1 63 ISO-K 63 ISO-K 63 ISO-K 100 ISO-K
Outlet port DN2 40 ISO-KF 40 ISO-KF 40 ISO-KF 40 ISO-KF
RUVAC (WA/WAU/WS/WSU possible) P2 WAU 251 WAU 251 WAU 501 WAU 1001
Torr
10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 750
3
10 750 10 3
WAU 251 + D40B 500
mbar WAU 251 + D65B
2 3 -1 cfm
WAU 501 + D65B 10 m xh
10 2
WAU 1001 + D65B
Torr 100
Pumping Speed
10 1 10 2 50
1
10
Pressure
10 0 10
10 0
WAU 251 + D40B
10 1 5
8 WAU 251 + D65B
10 -1 6
WAU 501 + D65B
10 -18 4
6 WAU 1001 + D65B
4
2
2 1
10 -2
10 -2 10 0 2 4 68
0 2 4 6 8 10
min 10 -5 10 -4 10 -3 10 -2 10 -1 10 0 10 1 mbar 10 3
Pump-down time
Pressure
Total pressure
Partial pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 13
Oil Sealed RUTA Pump Systems – Two-Stage,
with Single-Stage SOGEVAC Backing Pumps,
Adaptor Version
RUTA WAU1001/SV200/A
Standard Equipment
- Exhaust filter with oil return line - The oil is supplied with the pump - Sound proofing box
- Oil filter - CE approval - Vibration absorbers
- Oil collecting pan - Castors
- Gas ballast valve: Options - Different types of floor mounts
SV 200/300 B manually operated - Oil drain valve on each pump
- Frequency converter
SV 630 BF 24 V DC
RUVATRONIC RT for controlling the - Special motors
- SV 200/300 B with air cooling speed of the Roots pump - Electric control systems
- SV 630 BF with water cooling - 24 V DC gas ballast valve or manu-
- Floor mounting ally operated
l1
l2 l1 b2
DN 1 b2 b1
l2
DN 1 b1
l b2 l1 b1
l1 b1
DN 1
DN1
l2
h
DN 2
DN h
DN 22
DN 2 h1
h b2 h1
h
h1 c
l2 h1 c b
l
c b
c l
b b
l
Dimensional drawing for the pump systems with SOGEVAC SV 200 and 300 B backing pumps [left], SOGEVAC SV 630 BF [right];
dimensions in brackets ( ) are in inch
14 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WAU
501/SV200/A 1001/SV200/A 1001/SV300B/A 2001/SV630BF/A
RUVAC (WA/WAU/WS/WSU possible) P2 501 1001 1001 2001
Vacuum Pump
Weight, total, approx. kg (lbs) 335.0 (738.7) 430.0 (948.2) 480.0 (1058.4) 1140.0 (2513.7)
Systems
Connecting flange
Inlet port DN1 63 ISO-K 100 ISO-K 100 ISO-K 160 ISO-K
Outlet port DN2 2" 2" 2" 100 ISO-K
RUVAC (WA/WAU/WS/WSU possible) P2 WAU 501 WAU 1001 WAU 1001 WAU 2001
Torr
10 -3 10 -2 10 -1 10 0 10 1 750
3
10 750 10 4
5000
mbar Torr cfm
3
WAU 501 + SV200 10 2 m x h -1
10 2 1000
WAU 1001 + SV200
10 3
Pumping Speed
10
10 1
100
WAU 2001 + SV 630BF
10 2 WAU 1001 + SV 300B 50
8 WAU 1001 + SV 200
0 6
10 WAU 501 + SV 200
0 4
10 8
6
4
2 10
2 -1 10 1 2 4 68
10 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3
10 -1 mbar
0 4 8 12 16 20 Pressure
min
Pump-down time Total pressure
Partial pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 15
Oil Sealed RUTA Pump Systems – Two-Stage,
with Single-Stage SOGEVAC Backing Pumps,
Adaptor Version
RUTA WH4400/SV630BF/A
l1
l2 b2
DN 1 b1
l1
b2
l3 l2 DN1 b1
DN2
h h
DN 2
h1
h1
c
b
l
l4 l b
Dimensional drawing for the pump systems with SOGEVAC SV 100 B, 200 and 300 B backing pumps [left], SOGEVAC SV 630 BF [right];
dimensions in brackets ( ) are in inch
16 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
700/SV100B/A 700/SV200/A 700/SV300B/A 4400/SV630BF/A
RUVAC WH P2 700 700 700 4400
Vacuum Pump
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 62 69 70 73
Systems
Oil filling, total, approx. l (qt) 2.9 (2.6.) 9.9 (8.7) 12.4 (10.9) 27.0 (23.8)
Weight, total, approx. kg (lbs) 350 (722) 415 (915) 465 (1025) 1 330 (2932)
Connecting flange
Inlet port DN1 100 ISO-K 100 ISO-K 100 ISO-K 250 ISO-K
Outlet port DN2 G 1 1/4" G 2" G 2" 100 ISO-K
10 -1 10 1 Torr
10 -4 10 -3 10 -2 10 0 750
4
10 3 750 10 5000
10 3 500
Pumping Speed
1
10
10 1
WH700 + SV300B
WH700 + SV200
WH700 + SV100B 10
0 WH4400+SV630B 100
10 08 WH4400 + SV630B WH700+SV300B
6
4
10 2 WH700+SV200
50
2 -1 WH700+SV100B
10
10 -1
0 2 4 6 8 10 12 14 16 18 20 22 24 26 min
10
Pump-down time
10 1 2 4 68
10-4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 17
Oil Sealed RUTA Pump Systems – Two-Stage,
with Single-Stage SOGEVAC Backing Pumps,
Frame Version
RUTA WAU2001/SV300B/G
Standard Equipment
- RUVAC WAU with air cooling - The oil is supplied with the pump - Vibration absorbers
- SOGEVAC SV 300 B with air - CE approval - Castors
cooling - Different types of floor mounts
- Exhaust filter with oil return line Options - Oil drain valve on each pump
- Oil filter - Special motors
- Frequency converter
- Oil collecting pan RUVATRONIC RT for controlling - Electric control systems
- Gas ballast valve: the speed of the Roots pump
SV 300 B manually operated - 24 V DC gas ballast valve or
- Crane eyes on the frame manually operated
- Floor mounting - Sound proofing box
l1
l2 b2
DN 1
b1
DN 2 h
h2
h1
c
l b
Dimensional drawing for the pump systems with SOGEVAC SV 300 B backing pumps; dimensions in brackets ( ) are in inch
18 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WAU
1001/SV300B/G 2001/SV300B/G
RUVAC (WA/WAU/WS/WSU possible) P2 1001 2001
Vacuum Pump
Noise level
Systems
without gas ballast
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 75 79
Oil filling, total, approx. l (qt) 11 (11.63) 13 (13.74)
10 -1 10 1 Torr
10 -3 10 -2 10 0 750
10 3 750 10 4 5000
mbar Torr cfm
WAU 1001 + SV 300 B m xh 3 -1
2
WAU 2001 + SV 300 B 10 2
10 1000
10 3 500
Pumping Speed
Pressure
1
10
10 1
100
WAU 1001 + SV 300 B
10 2 WAU 2001 + SV 300 B 50
0 8
10 6
10 08 4
6
4 2 10
2 -1
10 10 1 2 4 68
10 -1 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 3
0 2 4 6 8 10 14 mbar
min Pressure
Total pressure
Pump-down time
Partial pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 19
Oil Sealed RUTA Pump Systems – Two-Stage,
with Single-Stage SOGEVAC Backing Pumps,
Frame Version
RUTA WH2500/SV630BF/G
h h DN 2 DN 2
h2 h2
h1 h1
c c l l b b
Dimensional drawing for the pump systems with SOGEVAC SV backing pumps
20 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
2500/ SV630BF/G 4400/ SV630BF/G 7000/ SV630BF/G
RUVAC WH 1)
P2 2500 4400 7000
Vacuum Pump
at 10-1 mbar (7.5 x 10-2 Torr) kW (hp) 8.5 (11.4) 9.68 (12.98) 9.84 (13.20)
Systems
Noise level
without gas ballast
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 73
Oil filling, total, approx. l (qt) 16.2 (17.1) 27.0 (4.6) 27.0 (4.6)
RUVAC WH 1)
P2 2500 4400 7000
1)
Including external frequency converter
2)
With this combination, continuous operation of the Roots pump is not possible at atmospheric pressure
10 -1 10 1 Torr
10 -3 10 -2 10 0 750
10 3 750 4
10 5000
mbar Torr
cfm
10 2 m 3 . h -1
10 2 1000
WH2500 + SV630B 103 500
Pumping Speed
WH4400 + SV630B
1
Pressure
WH7000 + SV630B 10
10 1
100
102 50
8
0 6
0 10 WH2500 +SV 630B
10 8
4
WH7000 +SV 630B
6 WH4400 +SV 630B
4 2 10
2
-1 101 2 4 68
10 10 -3 10-2 10-1 10 0 101 10 2mbar 10 3
10 -1
0 2 4 6 8 10 12 min 14 Pressure
Pump-down time Total pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 21
Pump Systems (Only available for
purchase in North and South America)
RBS – B/BCS Roots Pump Systems
with Two-Stage TRIVAC Backing Pumps
RBS - B/BCS Roots pumping system, shown with optional AF exhaust filter
- 18" wide frame base equipped with - Full frame drip pan
caster wheels and leveling pads - Oil drain valves
- Compact construction with quiet - Special motor voltages and frequen-
operation cies
- Manual operation of gas ballast - Special oil for unique applications
- Close-coupled RUVAC blower with - Full electrical controls for control
ANSI inlet flange start/stop and m onitoring of system
300
cfm 501/D65B
501/D40B
200
Pumping Speed
251/D65B
251/D40B
100
0 2 4 6 8
10-4 10-3 10-2 10-1 100 101 102 103
Torr
Total Pressure
Pumping speed diagram for the RBS systems with WSU series Roots blowers at 60 Hz
22 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
l
l1 b l
b2 l1 b
b2
h1
l2
Vacuum Pump
l2
Systems
System
Close-coupled b b1 b2 h h1 l l1 l2
D 40 B/BCS
WSU 251 18 (457) 8 (203) 7 (178) 33 3/16 (853) 17 15/16 (456) 32 3/4 (832) 14 (356) 34 (864)
WSU 501 18 (457) 8 (203) 7 (178) 34 3/4 (883) 17 15/16 (456) 33 13/16 (859) 14 (356) 34 (864)
D 65 B/BCS
WS/WSU 251 18 (457) 8 (203) 7 (178) 33 3/16 (853) 17 15/16 (456) 34 3/4 (883) 16 (406) 34 (864)
WS/WSU 501 18 (457) 8 (203) 7 (178) 34 3/4 (883) 17 15/16 (456) 35 13/16 (910) 16 (406) 34 (864)
Dimensional drawing for the RBS – B/BCS Roots pumping systems 18" with TRIVAC D 40/65 B backing pumps, close-coupled package;
dimensions in brackets ( ) are in mm
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 23
Technical Data RBS – B/BCS Roots Pump Systems
251/D40B 251/D65B 501/D40B 501/D65B
RUVAC (WA/WAU/WS/WSU possible) 251 251 501 501
Connecting flanges
Inlet port
WSU DN 3" ANSI
Outlet port DN 40 ISO-KF
Operating voltage V 208/230/460
Phase / Frequency 1)
– / Hz 3 / 60
Full load amps 2)
1)
For 50 Hz systems, consult the factory
2)
Determined by operating voltage
3)
WSU pumps permit start-up at atmospheric pressure (760 Torr)
24 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information Part No. 180037V- 0
Reserved 0
Vacuum Pump
Systems
None 0
208 V 1
230 V 2
460 V 3
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 25
Pump Systems (Only available for
purchase in North and South America)
HTS Close-Coupled Systems
with Single-Stage SOGEVAC Backing Pumps
600 1400
cfm
2001/SV630B
500 cfm
1001/SV300B
1000
400
1001/SV200
Pumping Speed
Pumping Speed
501/SV300B 800
300 1001/SV630B
501/SV200 600
200
400
100
200
0 2 4 6 8 0 2 4 6 8
10-3 10-2 10-1 100 101 102 103 10-3 10-2 10-1 100 101 102 103
Torr Torr
Total Pressure Total Pressure
Pumping speed diagram for the HTS close-coupled systems Pumping speed diagram for the HTS close-coupled systems
with WSU series Roots blowers and SOGEVAC SV 200/300B at 60 Hz with WSU series Roots blowers and SOGEVAC SV 630B at 60 Hz
26 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Dimensions for SV 200 and SV 300 B only
l1 l1
l2 l2
w2 w2
w3 w3
h1
h2 h2
Vacuum Pump
Systems
w1 w1
RIGHT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW FRONT VIEW
l1
l2
l3 l3
W2 W3 W2 W3
l4
h1
h2 h2
l6 l6
W1 l5 W1
Dimensional drawing for the HTS close-coupled system with single-stage SOGEVAC backing pumps; dimensions in brackets ( ) are in mm
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 27
Technical Data HTS Close-Coupled Systems
501/SV200 501/SV300B 1001/SV200 1001/SV300B
RUVAC WSU 501 WSU 501 WSU 1001 WSU 1001
Connecting flanges
Inlet port WSU DN 3" ANSI
Exhaust port SOGEVAC DN 2" NPT
Operating voltage V 208/230/460
Phase / Frequency 1)
– / Hz 3 / 60
Full load amps 2)
28 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data HTS Close-Coupled Systems
1001/SV630B 2001/SV630B
RUVAC WSU 1001 WSU 2001
SOGEVAC SV 630 B
Connecting flanges
Inlet port WSU DN 4" ANSI 6" ANSI
Exhaust port SOGEVAC DN 4" ANSI 4" ANSI
Operating voltage V 460
Phase / Frequency 1)
– / Hz 3 / 60
Vacuum Pump
Full load amps 2)
Systems
RUVAC WSU 8.5 5.0
SOGEVAC 29.5 29.5
Displacement
RUVAC WSU cfm (m3/h) 707 (1200) 1449 (2460)
SOGEVAC cfm (m3/h) 495 (840) 495 (840)
Oil capacity
RUVAC WSU qt (l) 2.1 (12.0) 4.2 (4.0)
SOGEVAC qt (l) 37.0 (35.0) 37.0 (35.0)
Nominal rotation speed
RUVAC WSU rpm (min-1) 3600 (3600)
SOGEVAC rpm (min-1) 1170 (1170)
Motor power
RUVAC WSU hp (kW) 6.1 (4.5) 11.4 (8.4)
SOGEVAC hp (kW) 25.0 (13.4) 25.0 (13.4)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 29
Central Vacuum Supply Systems
with SOGEVAC Pumps
Central vacuum supply systems: CVS500 with 3 SOGEVAC SV 100 B, CVS 160 with 2 SOGEVAC SV 100 B, CVS 60 with 1 SOGEVAC SV 40 B
Central vacuum supply systems are Advantages to the User Typical Applications
frequently used in those cases where a
- Industrial grade vacuum generator General applications demanding
large number of minor requirements
consisting of proven SOGEVAC vacuum:
for vacuum need to be economically
single-stage rotary vane vacuum - Transportation
covered. Moreover, the systems serve
pumps - Handling / lifting
the purpose of compensating for large
- Covers the demands of numerous - Degassing
variations in the number of vacuum
small vacuum consumers - Automation (pick and place)
consumers and increase the availability
of the vacuum service. - Modular design, customized to Automotive industry
customer specific processes - Thermoforming
A typical central vacuum supply system
from Leybold consists chiefly of one or - Simple to operate - Break filling, degassing
more SOGEVAC rotary vane vacuum - Space-saving system solution Composites manufacturing
pumps, a buffer vessel, an electrical - High return on investment, excellent - Resin Transfer Moulding (RTM)
cabinet with controller as well as the price-to-performance ratio
corresponding connection components. Vacuum pressing, like rubber,
- Energy saving capabilities
The systems are supplied by us fully plastics, gaskets
assembled, tested as plug and play units. - Low cost of ownership
Food packaging/food processing
- Cycle time reduction due to the
Standard Equipment buffer volume - Vacuum filling
- Thermoforming
Typically consisting of - Complete turn-key systems,
- Vacuum transportation, handling,
- up to 3 SOGEVAC pumps ready for operation
lifting
- buffer vessel - Tray sealing / MAP packaging
- manual valve (basic control) or - Degassing
electropneumatic valve (PLC control)
- dust filter at the pump inlet Hospitals/Medical engineering
- pressure sensor - Bacteriological filters
- two-stage pressure controller
- electrical cabinet with controller
- all connecting components
30 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Controller Types
for the Central Vacuum Supply Systems
from Leybold
Generally a difference is made be-
tween the controller types BASIC and
FF (Full Featured).
BASIC Controller
The Basic controller provides for two Moreover, the controller includes an This type of controller is suited for
freely selectable switching thresholds, electronic pressure display and an systems equipped with a single pump
through which an individual vacuum operating hours counter. up to a nominal pumping speed of
pump or alternatively a blocking valve 100 m3/h (58.9 cfm).
Vacuum Pump
(optional) can be driven.
Systems
p
S1
S0
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 31
FF Controller
Basically the FF controller provides for In order to spread the number of 100 m3/h (58.9 cfm), a delayed shut-
four freely selectable switching thresh- operating hours equally between the down facility has been integrated which
olds and has thus been designed to pumps, master pump and spare pump will restrict the number of switching
operate two pumps running in parallel. are interchanged in regular intervals. In cycles to 6 per hour.
Depending on the design rating and case a pump fails, the controller effects
Through the use of a Programmable
current demand, the base load or an automatic change to the spare
Logic Controller (PLC), the FF controller
master pump will operate alone or pump.
permits flexible coverage of quite differ
jointly together with the spare pump.
For operating vacuum pumps having ing requirements.
a nominal pumping speed of over
S3
S2
S1
S0
t
10 min 1 Pump
2 Pumps
Pump OFF
FF controller with two pumps and an example for delayed shutdown (pumps over 100 m3/h (58.9 cfm))
32 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Auslass /
Exhaust
E
Vacuum Pump
Systems
37,
5 ° 1 7 ,1 °
H
20° 25,8°
D
Einlass /
I n l et
C
D r a i na g e /
Drai n F
F
A G
CVS-System * A B C D E F G H
CVS60 1xSV25B 973 1163 280 G 1¼" G ¾" G ½" 656 653
CVS60 1xSV40B 973 1163 280 G 1¼" G 1¼" G ½" 656 697
* Dimensions in mm
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 33
Auslass /
Ex h a u st
E
B
H
35, D
7° 30° Ei n l a s s / 25,
7° 32,6°
Inlet
Dr ai n / F C
Dr ai nage A G F
CVS-System * A B C D E F G H
CVS160 1xSV65B 1542 1045 325 G 1¼" G 1¼" G ½" 766 787
CVS300 1XSV65B 1819 1155 385 G2" G 1¼“ G ½" 826 897
CVS160 1XSV100B 1542 1050 325 G 1¼" G 1¼" G ½" 766 791
CVS300 1XSV100B 1819 1160 385 G2" G 1¼" G ½" 826 901
CVS500 1XSV100B 1976 1310 485 G2" G 1¼" G 1¼" 927 1051
CVS500 1XSV200 1976 1509 485 G2" G2" G 1¼" 927 1149
CVS1000 1XSV200 2395 1719 585 G2" G2" G 1¼" 1136 1359
CVS500 1XSV300B 1976 1514 485 G2" G2" G 1¼" 927 1161
CVS1000 1XSV300B 2395 1724 585 G2" G2" G 1¼" 1136 1371
* Dimensions in mm
34 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Au sl a ss /
Exh a u st
E
Ei n l a ss /
B
H
2 8 ,5 °
° 3 1 ,1
I n l et
D
Vacuum Pump
Systems
Dra in / F F
Dra in a ge A G
CVS-System * A B C D E F G H
CVS500 2xSV100B 1976 1310 485 G 2" G 1¼" G 1¼" 940 1051
CVS500 2xSV200 1976 1509 485 G 2" G2" G 1¼" 1107 1149
CVS1000 2xSV200 2395 1719 585 G 2" G2" G 1¼" 1223 1359
CVS500 2xSV300B 1976 1514 485 G 2" G2" G 1¼" 1107 1161
CVS1000 2xSV300B 2395 1724 585 G 2" G2" G 1¼" 1189 1371
* Dimensions in mm
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 35
Technical Data and Ordering Information
Beyond the equipment which is supplied as standard, the modular design of the central vacuum supply systems
from Leybold allows for customization according to your specific requirements.
36 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data and Ordering Information
CVS FF Systems
Part No. Designation Nominal Weight, Connection Noise Motor Nominal Power
pumping approx. Inlet / Exhaust level** power current connection
speed* max.
m3/h kg G or NPT dB(A) kW A
3,0 7,6 400 V / 50 Hz
504310V050 CVS160 – 2 x SV65B 118 350 1¼" / 1¼" 63
3,6 7,4 460 V / 60 Hz
4,4 9,0 400 V / 50 Hz
504310V051 CVS160 – 2 x SV100B 195 430 1¼" / 1¼" 64
7,0 10,6 460 V / 60 Hz
3,0 7,6 400 V / 50 Hz
504311V050 CVS300 – 2 x SV65B 118 410 2" / 1¼" 63
3,6 7,4 460 V / 60 Hz
4,4 9,0 400 V / 50 Hz
504311V051 CVS300 – 2 x SV100B 195 470 2" / 1¼" 64
7,0 10,6 460 V / 60 Hz
Vacuum Pump
Systems
4,5 11,4 400 V / 50 Hz
504312V050 CVS500 – 3 x SV65B 177 560 2" / 1¼" 65
5,4 11,1 460 V / 60 Hz
4,4 9,0 400 V / 50 Hz
504312V051 CVS500 – 2 x SV100B 195 550 2" / 1¼" 64
7,0 10,6 460 V / 60 Hz
6,6 13,5 400 V / 50 Hz
504312V052 CVS500 – 3 x SV100B 292,5 680 2" / 1¼" 66
10,5 15,9 460 V / 60 Hz
8,0 17,8 400 V / 50 Hz
504312V053 CVS500 – 2 x SV200 360 630 2" / 2" 72
9,2 20,0 460 V / 60 Hz
11,0 21,0 400 V / 50 Hz
504312V054 CVS500 – 2 x SV300B 560 725 2" / 2" 75
12,6 18,6 460 V / 60 Hz
4,5 11,4 400 V / 50 Hz
504313V050 CVS1000 – 3 x SV65B 177 700 2" / 1¼" 65
5,4 11,1 460 V / 60 Hz
4,4 9,0 400 V / 50 Hz
504313V051 CVS1000 – 2 x SV300B 195 690 2" / 1¼" 64
7,0 10,6 460 V / 60 Hz
6,6 13,5 400 V / 50 Hz
504313V052 CVS1000 – 3 x SV100B 292,5 820 2" / 1¼" 66
10,5 15,9 460 V / 60 Hz
8,0 17,8 400 V / 50 Hz
504313V053 CVS1000 – 2 x SV200 360 775 2" / 2" 72
9,2 120,0 460 V / 60 Hz
12,0 26,7 400 V / 50 Hz
504313V054 CVS1000 – 3 x SV200 540 950 2" / 2" 74
13,8 230,0 460 V / 60 Hz
11,0 21,0 400 V / 50 Hz
504313V055 CVS1000 – 2 x SV300B 560 860 2" / 2" 75
12,6 18,6 460 V / 60 Hz
16,5 31,5 400 V / 50 Hz
504313V056 CVS1000 – 3 x SV300B 840 1080 2" / 2" 77
18,9 27,9 460 V / 60 Hz
* 50 Hz
** At ultimate pressure witout gas ballast, free–field measurement, distance 1 m
Beyond the equipment which is supplied as standard, the modular design of the central vacuum supply systems
from Leybold allows for customization according to your specific requirements.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 37
Only available for purchase
in North and South America
Central Vacuum Supply Systems
Central vacuum supply system, simplex Central vacuum supply system, duplex
38 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
H H
L W L W
Vacuum Pump
SV 16, SV 25 30 42 (1067) 20 (508) 51 (1295)
Systems
SV 40 B, SV 65 B 60 50 (1270) 25 (635) 48 (1219)
SV 100 B 80 65 (1651) 25 (635) 56 (1422)
SV 200, SV 300 120 70 (1778) 28 (711) 58 (1473)
Central vacuum supply systems, tank mounted [left] and stack mounted [right]; dimensions in inch, dimensions in brackets ( ) are in mm
Actual pumping speed cfm (m /h)3 10 (16.9) 15 (25.5) 27.7 (47.0) 37.7 (64.0) 61.8 (105.0) 117.8 (200.0) 170.8 (289.9)
Base pressure with gas ballast Torr 1.1 1.1 1.1 1.1 1.0 0.5 0.5
Water vapor tolerance Torr 30.0 30.0 22.5 22.5 22.5 30.0 30.0
Water vapor pumping
with gas ballast qt/hr 0.32 0.48 0.95 1.32 1.8 5.7 7.8
Noise level at 3 feet with 1 pump
running without gas ballast dB(A) 56 56 63 64 64 73 74
Motor hp 1.0 1.5 2.0 2.5 4.0 7.5 10.0
Pump rotational speed rpm 1750 1500 1750 1750 1750 1750 1750
Inlet / exhaust – NPT in. 1/2 / 1/2 1/2 / 1/2 1–1/4 / 1–1/41–1/4 / 1–1/41–1/4 / 1–1/4 2/2 2/2
Pump weight lbs 50.7 52.9 99.3 114.8 194.3 341.8 430.0
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 39
Technical Data Tank Mount Tank Mount Stack Mount
Simplex Duplex Duplex and Simplex
SV 16, SV 25 Tank size (gal) 30 60 60
SV 40 B Tank size (gal) 60 80 80
SV 65 B Tank size (gal) 60 120 120
SV 100 B Tank size (gal) 80 120 120
SV 200 Tank size (gal) 120 240 200
SV 300 Tank size (gal) 120 240 200
Ordering Information Part No. C – ___ ___ ___ ___ ___ ___
XX
System
Simplex S
Duplex D
Triplex T
Pumps
SV 16 (1 hp) 016
SV 25 (1.5 hp) 025
SV 40 B (2.5 hp) 040
SV 65 B (3 hp) 065
SV 100 B (4 hp) 100
SV 200 (7.5 hp) 200
SV 300 (10 hp) 300
Mounting
Tank mount T
Stack mount S
Voltage
460/3/60 A
230/3/60 B
230/1/60 (available for SV 16/SV 25 only) C
208/3/60 (available for SV 25 only) D
115/1/60 (available for SV 16 only) E
Duty
Continuous C
Demand Start/Stop D
10
SV100B
SV65B
SV40B
SV25
101 SV16
8
6
4
0
10
10-2 10-1 100 101 102 103
Torr
Total Pressure
40 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Notes
Vacuum Pump
Systems
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 41
Only available for purchase
in North and South America
Tank Mounted Medical Vacuum Systems
NFPA 99C compliant and designed for use in medical applications –
hospitals, out-patient surgical and other medical facilities
Leybold tank mounted systems are
completely assembled with intercon-
necting piping, are factory tested and
leak-checked prior to shipment.
Some items may be disassembled for
protection during shipment.
Required mechanical re-assembly
requirements will be clearly noted, as
well as needed electrical connections,
and are the responsibility of the installer.
42 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Vacuum Pump
Systems
Model Vacuum tank (gal) Length (L) Height (H) Width (W) Base (X)
VTMD-25-M 80 42 (1067) 72 (1829) 32 (813) 14.8 (376)
VTMD-40-M 80 42 (1067) 72 (1829) 32 (813) 14.8 (376)(
VTMD-65-M 120 52 (1321) 76 (1930) 34 (864) 19.0 (483)
VTMD-100-M 120 52 (1321) 76 (1930) 35 (889) 19.0 (483)
Tank mounted medical vacuum systems; dimensions in inch, dimensions in brackets ( ) are in mm
Capacity 19" HG (VAC) (per pump) scfm 6.7 11.4 15.3 25.1
Motor (per pump) hp (W) 1.5 (2.0) 2.0 (2.7) 3.0 (4.1) 5.0 (6.8)
Vacuum outlet 1)
NPT 1.25"
Weight lbs (kg) 700 (305) 750 (340) 1125 (510) 1300 (589)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 43
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE Backing Pump,
Adaptor Version, without palette
RUTA WAU2001/SP630/A
Standard Equipment
- RUVAC WAU with air cooling - Screw pump SCREWLINE SP 250 - Condensate drain valve at the
- RUVAC WH with water cooling with air cooling silencer
- Silencer - RUVAC WH including external - Sound proofing box
frequency converter (frequency - Vibration absorbers
- SP-GUARD
converter permits pumping speed
- Manually operated gas ballast - Castors
control)
- Gear oil collecting panintegrated - Different types of floor mounts
- CE approval
within the screw pump - Oil drain valve on each pump
- Gear oil supplied with the pump - Electric control systems
Options
- Screw pump SCREWLINE - Non-return valve
SP 630 F with water cooling - Frequency converter for controlling
- Screw pump SCREWLINE SP 630
the speed of the Roots pump (only
with air cooling
RUVAC WA/WS)
l1 l1 b b
b b
l1 l1 b1 b1b2 b2
DN 1 DN 1 b1 b2b1 b2
DN 2 DN 2
h h h
h
h h h1 h1 h1
h1
l3 l3l4 l4 b5 b5 l2 l2 b5 b5
l2 l2 l3 l3 l4 l4
l l b4 b4 l l
b4 b4
Type RUTA 501/SP250/A 1001/SP250/A 2001/SP630F/A 700/SP250/A
RUVAC WA/WAU/WS/WSU P2 501 1001 2001 –
RUVAC WH P2 – – – 700
Backing pump SCREWLINE P1 SP 250 SP 250 SP 630 F SP 250
DN1 63 ISO-K 100 ISO-K 160 ISO-K 100 ISO-K
DN2 63 ISO-K 63 ISO-K 100 ISO-K 63 ISO-K
l 1350 (53.15) 1409 (55.47) 1804 (71.02) 1350 (53.15)
l1 239 (9.41) 298 (11.73) 367 (14.45) 258 (10.16)
l2 533 (20.98) 592 (23.31) 882 (34.72) 552 (21.73)
l3 160 (6.30) 219 (8.62) 336 (13.23) 179 (7.05)
l4 880 (34.65) 880 (34.65) 880 (34.65) 880 (34.65)
b 761 (29.96) 828 (32.60) 1059 (41.69) 648 (25.51)
b1 260 (10.24) 306 (12.05) 403 (15.87) 260 (10.24)
b2 438 (17.24) 438 (17.24) 546 (21.50) 438 (17.24)
b4 783 (30.83) 783 (30.83) 783 (30.83) 783 (30.83)
b5 470 (18.50) 470 (18.50) 470 (18.50) 470 (18.50)
h 1213 (47.76) 1239 (48.78) 1342 (52.84) 1158 (45.59)
h1 954 (37.56) 954 (37.56) 1221 (48.07) 949 (37.36)
Dimensional drawing of the pump systems with dry compressing SCREWLINE SP backing pump, adaptor version, without palette.
Left with WAU pumps, right with WH pump. Dimensions in brackets ( ) are in inch
44 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA
WAU 501/SP250/A WAU 1001/SP250/A WAU 2001/SP630(F)/A WH 700/SP250/A
RUVAC (WA/WAU/WS/WSU possible) P2 501 1001 2001 –
RUVAC WH P2 – – – 700
Vacuum Pump
Noise level with silencer
Systems
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 75 77 79 75
Total weight with palette, approx. kg (lbs) 720 (1187) 850 (1876) 1100 (2428) 720 (1587)
Connecting flange
Inlet port DN1 63 ISO-K 100 ISO-K 160 ISO-K 100 ISO-K
Outlet port DN2 63 ISO-K 63 ISO-K 100 ISO-K 63 ISO-K
RUVAC WH P2 – – – WH 700
1)
Including external frequency converter
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
3
10 750 10 4
5000
10 3 500
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 45
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE Backing Pump,
Adaptor Version, with palette
RUTA WAU2001/SP630/A
Standard Equipment
- RUVAC WAU with air cooling - Screw pump SCREWLINE SP 250 - Castors
- Silencer with air cooling - Different types of floor mounts
- SP-GUARD - CE approval - Oil drain valve on each pump
- Manually operated gas ballast - Electric control systems
Options
- Gear oil collecting panintegrated - Non-return valve
within the screw pump - Condensate drain valve at the - Screw pump SCREWLINE SP 630
- Gear oil supplied with the pump silencer with air cooling
- Screw pump SCREWLINE - Sound proofing box
SP 630 F with water cooling - Vibration absorbers
l1 b1 b2
DN1
DN2
h
h1
l2 b3
Dimensional drawing of the pump systems with dry compressing SCREWLINE SP backing pump, adaptor version; left and middle with palette, right on castors
Dimensions in brackets ( ) are in inch
46 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WAU
501/SP250/A 1001/SP250/A 2001/SP630(F)/A
RUVAC (WA/WAU/WS/WSU possible) P2 501 1001 2001
Vacuum Pump
Systems
Total weight with palette, approx. kg (lbs) 720.0 (1589.4) 850.0 (1876.4) 1100.0 (2428.3)
Connecting flange
Inlet port DN1 63 ISO-K 100 ISO-K 160 ISO-K
Outlet port DN2 63 ISO-K 63 ISO-K 100 ISO-K
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
3
10 750 10 4
5000
10 3 500
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 47
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE Backing Pump,
Adaptor Version, with palette
Standard Equipment
- RUVAC WH with water cooling - RUVAC WH including external - Sound proofing box
- Silencer frequency converter (frequency - Vibration absorbers
converter permits pumping speed
- SP-GUARD - Castors
control)
- Manually operated gas ballast - Different types of floor mounts
- CE approval
- Gear oil collecting panintegrated - Oil drain valve on each pump
within the screw pump - Electric control systems
Options
- Gear oil supplied with the pump - Non-return valve
- Condensate drain valve at the
- Screw pump SCREWLINE - Screw pump SCREWLINE SP 630
silencer
SP 630 F with water cooling with air cooling
l1
DN1 b1 b2
DN1 b1 b2
DN2 l1 DN1
DN2
DN2
h h
h1
l2 l2 b3
l b3
l b
b
Dimensional drawing of the pump systems with dry compressing SCREWLINE SP backing pump, adaptor version; left with palette, right on castors.
Dimensions in brackets ( ) are in inch
48 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
4400/SP630F/A
RUVAC WH P2 4400
Vacuum Pump
Total weight
Systems
with palette, approx. kg (lbs) 1350 (2932)
on castors, approx. kg (lbs) 1980 (4365)
Connecting flange
Inlet port DN1 250 ISO-K
Outlet port DN2 100 ISO-K
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
10 3 750 10 4 5000
10 3 500
Pressure
1
1 10
10
WH 4400 + SP630
100
0 10 2 50
10
10 08 WH 4400 + SP630
6
4
2
-1 10
10
10 -1 10 1
0 2 4 6 8 10 12 14 16 18 min 2 4 68
10-4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 49
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE SP 250 Backing Pump,
Frame Version
RUTA WAU2001/SP630/G
b b b
b
l1 l1 b1 b2 b1 b2 l1 l1 b1 b2 b1 b2
DN1 DN1 DN1 DN1
DN 2 DN 2
DN 2 DN 2
h h
2 2 h2 h2
h1 h1
1 1
l2 l2 b3 b3 l2 l2
b3 b3
b b b b
l l l l
Dimensional drawing of the pump systems with dry compressing SCREWLINE SP 250 backing pump, frame version; dimensions in brackets ( ) are in inch
50 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA
WAU 501/ WAU 1001/ WAU 2001/ WH 700/ WH 2500/
SP250/G SP250/G SP250/G SP250/G SP250/G
RUVAC (WA/WAU/WS/WSU possible) P2 501 1001 2001 – –
RUVAC WH P2 – – – 700 2500
Backing pump SCREWLINE P1 SP 250
Pumping speed, 50 Hz
at 10-1 mbar (7.5 x 10-2 Torr) m3/h (cfm) 445 (262) 830.0 (489) 1530 (901) 635 (374) 1680 (988)
Ultimate total pressure
without gas ballast mbar < 1 x 10-3 < 1 x 10-3 < 1 x 10-3 < 1 x 10-3 < 3 x 10-3
(Torr) (< 0.75 x 10-3) (< 0.75 x 10-3) (< 0.75 x 10-3) (< 0.75 x 10-3) (< 2.2 x 10-3)
Installed motor power 400 V, 50 Hz kW (hp) 9.7 (13.2) 11.5 (15.6) 15.0 (20.4) 9.7 (13.2) 13.5 (18.1)
Electrical power consumption
Vacuum Pump
at 10-1 mbar (7.5 x 10-2 Torr) kW (hp) 6.3 (8.6) 6.7 (9.1) 7.6 (10.3) 6.6 (8.9) 7.3 (9.8)
Systems
Noise level with silencer
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 74 77 80 75 70
Weight, total, approx. kg (lbs) 860 (1896) 950 (2097) 1140 (2517) 860 (1896) 1000 (2205)
Connecting flange
Inlet port DN1 63 ISO-K 100 ISO-K 160 ISO-K 100 ISO-K 250 ISO-K
Outlet port DN2 63 ISO-K 63 ISO-K 63 ISO-K 63 ISO-K 63 ISO-K
With this combination, continuous operation of the Roots pump is not possible at atmospheric pressure
2)
Pumping Speed
1
10
10 1
WH 700 + SP250 100
WH 700 + SP250
WAU 501 + SP250 WAU 501 + SP250
0 10 2 50
WAU 1001 + SP250 10 WAU 1001 + SP250
10 08 WAU 2001 + SP250 WAU 2001 + SP250
6
4
WH 2500 + SP250 WH 2500 + SP250
10
2 -1
-1 10 10 1
10 2 4 68
0 2 4 6 8 10 12 14 16 18 min 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pressure
Pump-down time
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 51
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE SP 630 F Backing Pump,
Frame Version
RUTA WAU2001/SP630F/G
Standard Equipment
- RUVAC RA with water cooling - Floor mounting - Sound proofing box
- SCREWLINE SP 630 F with water - Gear oil supplied with the pump - Vibration absorbers
cooling - CE approval - Castors
- Silencer - Different types of floor mounts
- SP-GUARD Options - Oil drain valve on each pump
- Manually operated gas ballast - Electric control systems
- Frequency converter
- SECUVAC valve 24 V DC RUVATRONIC RT for controlling the - Non-return valve
- Gear oil collecting panintegrated speed of the Roots pump - Screw pump with air cooling
within the screw pump - Condensate drain valve at the
- Crane eyes on the frame silencer
b
l1 b1 b2
DN1
DN2
h
h1
h2
l2 b3
b4*1)
l
Dimensional drawing of the pump systems RUTA with dry compressing SCREWLINE SP 630 F backing pump, frame version;
dimensions in brackets ( ) are in inch
leybold
08.03.M.023
52 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems
Technical Data, 50 Hz RUTA RA
3001/SP630F/G 5001/SP630F/G 7001/SP630F/G 9001/SP630F/G
RUVAC RA P2 3001 5001 7001 9001
Vacuum Pump
Systems
Total weight with palette, approx. kg (lbs) 1550 (3420) 1900 (4190) 2000 (4410) 2630 (5800)
Connecting flange
Inlet port DN1 250 ISO-K 250 ISO-K 250 ISO-K 320 ISO-K
Outlet port DN2 100 ISO-K 100 ISO-K 100 ISO-K 100 ISO-K
1)
With this combination, continuous operation of the Roots pump is not possible at atmospheric pressure
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
10 3
10 4 5000
mbar
2
m3 . h-1 cfm
10
1000
Pumping Speed
10 3 500
Pressure
10 1
100
RA 3001 + SP630 10 28 50
10 08 RA 5001 + SP630 6
6 RA 7001 + SP630 RA 3001 + SP 630F
4 4
RA 9001 + SP630 RA 5001 + SP 630F
2 RA 7001 + SP 630F
2 10
RA 9001 + SP 630F
10 -1
10 1 2
0 2 4 6 min 8 4 68
10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 53
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE SP 630 F Backing Pump,
Frame Version
RUTA WAU2001/SP630F/G
Standard Equipment
- RUVAC WH with water cooling - Floor mounting - Condensate drain valve at the
- RUVAC WAU with air cooling - Gear oil supplied with the pump silencer
- SCREWLINE SP 630 F with water - RUVAC WH including external - Sound proofing box
cooling frequency converter (frequency - Vibration absorbers
- Silencer converter permits pumping speed - Different types of floor mounts
control)
- SP-GUARD - Oil drain valve on each pump
- CE approval
- Manually operated gas ballast - Electric control systems
- SECUVAC valve 24 V DC - Non-return valve
Options
- Gear oil collecting panintegrated - Screw pump with air cooling
within the screw pump - Frequency converter for controlling
- Crane eyes on the frame the speed of the Roots pump (only
RUVAC RA/WA/WS)
b
l1 l1
l1 b1 b2 b1 b2 b1 b2
DN1 DN1
DN1
DN2 DN2
DN2
h h
h h1 h2 h1 h 2
h1
h2
l2 l2
l2 b3 b3 b3
l l
b b
l
Type RUTA 2001/SP630F/G 2500/SP630F/G 4400/SP630F/G 7000/SP630F/G
RUVAC WA/WAU/WS/WSU P2 2001 – – –
RUVAC WH P2 – 2500 4400 7000
Backing pump SCREWLINE P1 SP 630 F SP 630 F SP 630 F SP 630 F
DN1 160 ISO-K 250 ISO-K 250 ISO-K 320 ISO-K
DN2 100 ISO-K 63 ISO-K 100 ISO-K 100 ISO-K
l 1960 (77.17) 2100 (82.68) 2100 (82.68) 2100 (82.68)
l1 600 (23.62) 819 (32.24) 719 (28.31) 719 (28.31)
l2 895 (35.24) 1012 (39.84) 1012 (39.84) 1012 (39.84)
b 1056 (41.58) 1068 (42.05) 1068 (42.05) 1068 (42.05)
b1 400 (15.75) 400 (15.75) 400 (15.75) 400 (15.75)
b2 546 (21.50) 548 (21.58) 548 (21.58) 548 (21.58)
b3 800 (31.50) 800 (31.50) 800 (31.50) 800 (31.50)
h 1784 (70.24) 1834 (72.21) 1915 (75.39) 1923 (75.71)
h1 1388 (54.65) 1388 (54.65) 1388 (54.65) 1388 (54.65)
h2 1254 (49.37) 1410 (55.51) 1410 (55.51) 1410 (55.51)
Dimensional drawing of the pump systems RUTA with dry compressing SCREWLINE SP 630 F backing pump, frame version; dimensions in brackets ( ) are in inch
54 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA
WAU 2001/SP630F/G WH 2500/SP630F/G WH 4400/SP630F/G WH 7000/SP630F/G
RUVAC (WA/WAU/WS/WSU possible) P2 2001 – – –
Vacuum Pump
Systems
Noise level with silencer
at 10-1 mbar (7.5 x 10-2 Torr) dB(A) 79 73 73 73
Weight, total, approx. kg (lbs) 1300 (2866) 1300 (2866) 1550 (3417) 1600 (3527)
Connecting flange
Inlet port DN1 160 ISO-K 250 ISO-K 250 ISO-K 320 ISO-K
Outlet port DN2 100 ISO-K 63 ISO-K 100 ISO-K 100 ISO-K
mbar Torr 10 4
5000
10 2 m3 . h-1 cfm
10 2
1000
Pressure
1 10 3 500
10
10 1
Pumping Speed
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 55
Dry Compressing Vacuum Pump System RUTA
with SCREWLINE SP 630 F Backing Pump,
Adaptor Version
RUTA WH2500/SP630F/A
Standard Equipment
- RUVAC WH with water cooling - Floor mounting - Sound proofing box
- SCREWLINE SP 630 F with water - Gear oil supplied with the pump - Vibration absorbers
cooling - RUVAC WH including external - Different types of floor mounts
- Silencer frequency converter (frequency - Oil drain valve on each pump
- SP-GUARD converter permits pumping speed
- Electric control systems
control)
- Manually operated gas ballast - Non-return valve
- SECUVAC valve 24 V DC - Screw pump with air cooling
Options
- Gear oil collecting panintegrated
within the screw pump - Condensate drain valve at the
- Crane eyes on the frame silencer
l1
DN1 b1 b2
DN1
DN2
DN2
h
h1
l2
l b3
b
Type RUTA 2001/SP630F/A
RUVAC WH P2 2500
Backing pump SCREWLINE P1 SP 630 F
DN1 250 ISO-K
DN2 100 ISO-K
l 431 (16.97)
l1 1045 (41.14)
l2 2000 (78.74)
b 1088 (42.84)
b1 400 (15.75)
b2 578 (22.76)
b3 800 (31.50)
h 1473 (57.99)
h1 1388 (54.65)
Dimensional drawing of the pump system with dry compressing SCREWLINE SP 630 F backing pump, adaptor version; dimensions in brackets ( ) are in inch
56 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
2500/SP630F/A
RUVAC WH P2 2500
Vacuum Pump
Systems
Weight, total, approx. kg (lbs) 1200 (2645)
Connecting flange
Inlet port DN1 250 ISO-K
Outlet port DN2 100 ISO-K
RUVAC WH P2 2500
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
10 3 750
4
Torr 10 5000
mbar WH 2500 + SP630
10 2 m3 . h-1 cfm
10 2
1000
10 3 500
Pressure
1
10
Pumping Speed
1
10
100
0 WH 2500 + SP630
10 10 28 50
10 08 6
6
4
4
2 -1 2 10
10
10 -1 10 1
0 2 4 6 min 8 -4
2 4 68
10 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 57
Pump Systems (Only available for
purchase in North and South America)
SP Close-Coupled Systems
with SP Dry Compressing Backing Pumps
The screw pump SCREWLINE SP 630
dry compressing screw-type vacuum
pump is an environmentally friendly
alternative to traditional oil sealed
rotary piston and vane vacuum pumps.
This innovative and robust vacuum
pump p roduces a pumping speed of
371 cfm and better than 0.0075 Torr
vacuum. SP 630 major advantages
include improved environment,
reduced maintenance, lower operating
costs through less disposal and the
SP close-coupled system
elimination of expensive water cooling
all with no oil contamination as the
Advantages to the User Standard Equipment need for lubricating oil in the pumps'
- Reduced maintenance and lower - SCREWLINE SP 630 / WSU 1001 compression stage has been
operating costs close-coupled pump system offering eliminated.
- Compact close-coupled design 645 ACFM at 0.3 Torr vacuum When used in conjunction with the
without frame - SCREWLINE SP 630 / WSU2001 Leybold WSU
- Oil-free compression in multiple close-coupled pump system offering booster pumps, p umping speeds
pump stages 1235 ACFM at 0.3 Torr vacuum can be significantly increased while
- Optimum leak tightness with achieving oil-free compression in multi-
WSU boosters ple vacuum pump stages.
Options
- Air-cooled Leybold WSU
- Electrical controls
- Assembled and tested boosters offer a canned motor design,
- Exhaust silencer (loose) which e liminates the need for shaft
- Inlet filter (loose) seals and flanged-on motors.
A vacuum tight can separates the
motor rotor and stator coils. This
unique Leybold design provides the
advantage of a more leak tight vacuum
system. The WSU version booster
incorporates a by-pass valve feature,
which allows
for automatic adjustment to varying
pressure differentials between the inlet
and outlet of the pump. The result is
elimination of costly pressure switches/
amplifiers and faster pump down while
starting at atmospheric pressure with
the aforementioned SP 630 vacuum
pump.
58 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
w Available
l1 w l1
Available
w2 Exhaust l2 w1 w2 Exhaust l2
Silencer Silencer
h h
h1 h1
h2 h2
Vacuum Pump
Systems
3 l3 w3 l3
w4 l w4 l
Dimensional drawing for the SP close-coupled system with SCREWLINE SP 630 dry compressing backing pumps; dimensions in brackets ( ) are in mm
10 4 10 4
cfm cfm
WSU 2001 + SP 63 0
10 3 10 3
WSU 1001 + SP 63 0
Pumping Speed
Pumping Speed
SP 630 SP 630
10 2 10 2
8 8
6 6
4 4
2 2
1 1
10 2 4 68 10 2 4 68
10 -3 10 -2 10 -1 10 0 10 1 Torr 10 3 10 -3 10 -2 10 -1 10 0 10 1 Torr 10 3
HV Pressure HV Pressure
Pumping speed diagram for the SP close-coupled system Pumping speed diagram for the SP close-coupled system
with WSU 1001 Roots blower and SCREWLINE SP 630 at 60 Hz with WSU 2001 Roots blower and SCREWLINE SP 630 at 60 Hz
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 59
Technical Data, 50 Hz SP Close-Coupled Systems
1001/SP630 2001/SP630
RUVAC (WSU possible) P2 1001 2001
60 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Notes
Vacuum Pump
Systems
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 61
Dry Compressing Vacuum Pump System RUTA
with DRYVAC DV 650 Backing Pump,
Adaptor Version
RUTA WH4400/DV650/A
Standard Equipment
- RUVAC WH and DRYVAC with - Innovative motor design with effi- - Seal gas connection
water cooling ciency class IE2 - Gear chamber evacuation
- DRYVAC DV with built-in RUVAC WH
- Gas ballast with manual valve
frequency converter
- Leak detection port - Frequency converter for RUVAC
- DRVAC DV-r including external fre-
quency converter - Lubricant: synthetic oil (LVO 210) pump
- RUVAC WH including external - Electrical controller
frequency converter (frequency Options - Oil drain tap
converter permits pumping speed
control) - Exhaust silencer - Cooling water monitoring
- Hermetically sealed - Bus interface - Quick couplings for water connec-
- Integrated protection functions tions, blocking on both sides
- Non-return valve for DRYVAC
(discharge pressure, temperatures
- Frame
and current consumption)
l2 b1
l2 b1
h
h
h1 h1
c c
l1 l1 b
l b l
Dimensional drawing of the pump system with dry compressing DRYVAC DV 650 (left) and DV 650-r (right) backing pump, adaptor version;
dimensions in brackets ( ) are in inch
62 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
4400/DV650/A 4400/DV650-r/A
RUVAC WH P2 4400
Vacuum Pump
Systems
Weight, total, approx. kg (lbs) 1550 (3417)
Connecting flange
Inlet port DN1 250 ISO-K
Outlet port DN2 100 ISO-K
RUVAC WH P2 4400
mbar Torr 10 4
WH 7000 + DRYVAC DV 650/-r 5000
10 2 m3 . h-1 cfm
10 2
1000
10 3
Pressure
1 500
10
10 1
Pumping Speed
100
0 WH 4400 + DRYVAC DV 650/-r
10 10 28 50
10 08 6
6 4
4
2 -1
2 10
10
10 -1 10 1 2 4 68
0 2 4 6 min 8 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 63
Dry Compressing Vacuum Pump System RUTA
with DRYVAC DV 650 Backing Pump,
Frame Version
RUTA WH7000/DV650/G
Standard Equipment
- RUVAC WH and DRYVAC with - Innovative motor design with - Gear chamber evacuation
water cooling efficiency class IE2 RUVAC WH
- DRYVAC DV with built-in - Gas ballast with manual valve - Electrical controller
frequency converter - Leak detection port - Oil drain tap
- DRYVAC DV-r including external fre- - Lubricant: synthetic oil (LVO 210) - Cooling water monitoring
quency converter - SECUVAC valve 24 V DC - Quick couplings for water
- RUVAC WH including external connections, blocking on
frequency converter (frequency both sides
converter permits pumping speed Options
control)
- Hermetically sealed - Exhaust silencer
- Integrated protection functions - Bus interface
(discharge pressure, temperatures - Non-return valve for DRYVAC
and current consumption) - Seal gas connection
b4 b4 l1 b4 b4
l1 l1 A b5 b5
l1 l1 B b5 b5
b3 b3 b3 b3
h
h h h h h1
h1 h1 l1 h1 h1
h
h2 h2 h2 h2
l
l l b2 b2 l l b2 b2
Type RUTA WH7000/DV650/G WH7000/DV650-r/G
RUVAC WH P2 4400 4400 l2 h
l2 Backing
l2 pump DRYVAC DV P1 650 l2 650-r l2
h1
DN1 320 ISO-K 320 ISO-K
DN2 100 ISO-K 100 ISO-K h
b1 b
b l b 1700 (66.93) b1
1700 (66.93)
b1 b b
b1
l1 769 (30.28) 769 (30.28)
l
l2 338 (13.31) 338 (13.31)
b 770 (30.32) 770 (30.32) View A
b1 670 (26.38) 670 (26.38) l2
b2 810 (31.89) 810 (31.89)
b3 325 (12.80) 325 (12.80)
b4 391 (15.39) 391 (15.39)
b1 b
b5 328 (12.91) 328 (12.91)
h 1440 (56.69) 1440 (56.69)
h1 1035 (40.75) 1035 (40.75)
h2 383 (15.08) 383 (15.08) View B
Dimensional drawing of the pump system with dry compressing DRYVAC DV 650 (left) and DV 650-r (right) backing pump, frame version;
dimensions in brackets ( ) are in inch; (shown with optional silencer)
64 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
7000/DV650/A 7000/DV650-r/A
RUVAC WH P2 7000
Vacuum Pump
Systems
Weight, total, approx. kg (lbs) 1600 (3527)
Connecting flange
Inlet port DN1 320 ISO-K
Outlet port DN2 100 ISO-K
RUVAC WH P2 7000
10 3 750 Torr
10 -4 10 -3 10 -2 10 1 10 0 10 1 750
mbar Torr 10 4
WH 7000 + DRYVAC DV 650/-r 5000
2 10 2 m3 . h-1 cfm
10
1000
10 3
Pressure
1 500
10
10 1
Pumping Speed
100
0 WH 7000 + DRYVAC DV 650/-r
10 10 28 50
10 08 6
6
4
4
2 -1
2 10
10
10 -1 10 1 2 4 68
0 2 4 6 min 8 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 65
b3
Frame Version
h2
b2
RUTA WH7000/DV1200/G
l1 A
b3 Type RUTA WH7000/DV1200/G
RUVAC WH P2 7000
Backing pump DRYVAC DV P1 1200
DN1 320 ISO-K
DN2 100 ISO-K
l 1700 (66.93)
l1 752 (29.61)
l2 81 (3.19)
h b 870 (34.25)
h1 b1 870 (34.25)
b2 122 (4.80)
b3 489 (19.25)
h 2043 (80.43)
h2
h1 1638 (64.49)
h2 546 (21.50)
b2
l
l2
b1 b
View A
Dimensional drawing of the pump system with dry compressing DRYVAC DV 1200, frame version; dimensions in brackets ( ) are in inch
66 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUTA WH
7000/DV1200/G
RUVAC WH P2 7000
Vacuum Pump
Systems
Weight, total, approx. kg (lbs) 2450 (5410)
Connecting flange
Inlet port DN1 320 ISO-K
Outlet port DN2 100 ISO-K
RUVAC WH P2 7000
1)
Including external frequency converter
10 3 750 Torr
10 -4 10 -3 10 -2 10 1 10 0 10 1 750
mbar Torr
WH7000 + DRYVAC DV 1200 10 4 5000
10 2
10 2 m3 . h-1 cfm
1000
10 3 500
Pressure
1
1 10 WH7000 + DRYVAC DV 1200
10
Pumping Speed
100
0
10 10 28 50
10 08
6
6
4
4
2
-1 2 10
10
10 -1 10 1 2 4 68
0 2 4 6 min 8 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 67
DRYVAC Load Lock Pump Systems
Adaptor Version
DRYVAC load lock pump system RUTA DV650S (left), RUTA WSU2001/DV650S/A (middle) and RUTA WHU4400/DV650S/A (right)
Standard Equipment
- DRYVAC DV S and RUVAC WHU - Leak detection port - RUVAC WAU
with water cooling - Lubricant: synthetic oil - Frequency converter for RUVAC
- RUVAC WSU with air cooling (LVO 400/410) pump
- Rollable pump system with locking - Electrical controller
foot - Oil drain valve
- Hermetically sealed Options - Cooling water monitoring
- Integrated protection functions - Exhaust silencer - Quick couplings for water connec-
(discharge pressure, temperatures - Bus interface tions, blocking on both sides
and current consumption)
- Seal gas connection - Frame
- Relay module (digital I/O)
- Gear chamber evacuation
- Non-return valve
h2 b2 b1 b2 b1
h
h1
h h
h
h1 h1 h1
b3
b b
l2 l2 l1 l1
l2 l1
l l l
Dimensional drawing of the load lock pump systems with dry compressing DRYVAC backing pump, adaptor version:
RUTA DV650S (left), RUTA WSU2001/DV650S/A (middle) and RUTA WHU4400/DV650S/A (right); dimensions in brackets ( ) are in inch
68 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data RUTA
DV650S WSU2001/DV650S/A WHU4400/DV650S/A
RUVAC WSU/WHU (WAU possible) P2 – WSU 2001 WHU 4400
Backing pump
DRYVAC DV S on castors P1 650
Pumping speed, 50 Hz
at 10-1 mbar (7.5 x 10-2 Torr) m3/h (cfm) 520 (306) 1760 (1036) 3400 (2000)
Ultimate total pressure
without gas ballast mbar (Torr) < 5.0 x 10-3 (3.8 x 10-3) < 5.0 x 10-4 (3.8 x 10-4) < 5.0 x 10-4 (3.8 x 10-4)
Installed motor power, 3-ph.
380–480 V, 50/60 Hz kW (hp) 15.0 (20.4) – –
400–460 V, 50/60 Hz kW (hp) – 22.5 (30.6) 33.5 (45.6)
Electrical power consumption
at 10-1 mbar (7.5 x 10-2 Torr) kW (hp) 6.9 (9.4) 8.4 (11.4) 9.3 (12.6)
Vacuum Pump
Noise level
Systems
with permanently attached exhaust line
at ultimate total pressure dB(A) 65 70 70
Operating agent LVO 410 400 / 410 400 / 410
Total oil filling, approx. l 1.2 4.2 (3.0 / 1.2) 5.95 (4.75 / 1.2)
(imp qt) (1.05) 3.65 (2.6 / 1.05) 5.25 (4.2 / 1.05)
Total weight, approx. kg (lbs) 590 (1300) 1100 (2425) 1350 (2976)
1
10 1
10 1000
10 3 500
Pumping Speed
Pressure
0
10
10 0
WHU 4400 + DRYVAC DV 650 S
WSU 2001 + DRYVAC DV 650 S 100
10
-1 DRYVAC DV 650 S
10 -1 10 28 50
6
-2
4
10
10 -28
6
4 WSU 2001 + DRYVAC DV 650 S
2 10
WHU 4400 + DRYVAC DV 650 S
2
DRYVAC DV 650 S 10
-3 10 1 2 4 68
-3
10
0 2 4 6 8 min 10 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 69
DRYVAC Process Pump Systems
Adaptor Version
DRYVAC process pump system RUTA DV650C (left) and RUTA WS2001/DV650C/A (right)
b1 b2 b1 b2
l2 l2
h2
h
h1
h h
b
h1 h1
b1
b b l1 l1
l l
l1
l2
l3
Type RUTA DV650C WS2001/DV650C/A
RUVAC P2 – WS 2001
Backing pump DRYVAC DV C P1 650 650
DN1 100 ISO-K/PN6 160 ISO-K
DN2 63 ISO-K 63 ISO-K
l 1285 (50.60) 1285 (50.60)
l1 525 (20.67) 864 (34.02)
l2 974 (38.35) 525 (20.67)
b 673 (26.50) 673 (26.50)
b1 437 (17.21) 133 (5.24)
b2 – 236 (9.29)
h 474 (18.66) 1034 (40.71)
h1 210 (8.27) 210 (8.27)
h2 539 (21.22) –
Dimensional drawing of the process pump systems with dry compressing DRYVAC backing pump, adaptor version:
RUTA DV650C (left) and RUTA WS2001/DV650C/A (right); dimensions in brackets ( ) are in inch
70 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data RUTA
DV650C WS2001/DV650C/A
RUVAC WS P2 – 2001
Backing pump
DRYVAC DV S on castors P1 650
Pumping speed, 50 Hz
at 10-1 mbar (7.5 x 10-2 Torr) m3/h (cfm) 520 (306) 1760 (1036)
Ultimate total pressure
without gas ballast mbar (Torr) < 5.0 x 10-3 (3.8 x 10-3) < 5.0 x 10-4 (3.8 x 10-4)
Installed motor power, 3-ph.
380–480 V, 50/60 Hz kW (hp) 15.0 (20.4) –
400–460 V, 50/60 Hz kW (hp) – 22.5 (30.6)
Electrical power consumption
at 10-1 mbar (7.5 x 10-2 Torr) kW (hp) 6.9 (9.4) 8.4 (11.4)
Vacuum Pump
Noise level
Systems
with permanently attached exhaust line
at ultimate total pressure dB(A) 65 70
Operating agent LVO 410 400 / 410
Total oil filling, approx. l (imp qt) 1.2 (1.05) 4.2 (3.0 / 1.2) (3.65 (2.6 / 1.05))
Total weight, approx. kg (lbs) 590 (1300) 1100 (2425)
Permissible ambient temperature °C +5 to +50 +12 to +40
Connecting flange
Inlet port
top 1 x DN1 100 ISO-K 160 ISO-K
side 2 x DN1 PN6 –
Outlet port DN2 63 ISO-K 63 ISO-K
RUVAC WS P2 – 2001
10 3 750
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
mbar Torr
10 2 10 4 5000
10 2
m3 . h-1
10
1 1000
10 1
10 3 500
Pressure
Pumping Speed
0
10 WS 2001 + DRYVAC DV 650C
10 0 DRYVAC DV 650C 100
DRYVAC DV 650C
WS 2001 + DRYVAC DV 650C
10 28 50
-1 6
10
10 -18 4
6
4 2 10
2
10
-2 10 1 2 4 68
10 -2 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
0 2 4 6 8 min 10
Pressure
Pump-down time
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 71
DRYVAC Process Pump Systems
with RUVAC WH Backing Pump
Adaptor Version
DRYVAC process pump system RUTA WH700FU/DV650C/A (left) and RUTA WH2500/DV650C/A (right)
b1 b2 l2 l3
b3
h1
b l1
l
Dimensional drawing of the process pump systems with dry compressing DRYVAC backing pump, adaptor version:
RUTA WH700FU/DV650C/A (top) and RUTA WH2500/DV650C/A (below); dimensions in brackets ( ) are in inch
72 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data RUTA WH
700FU/DV650C/A 2500/DV650C/A
RUVAC WH P2 700FU 2500
Backing pump
DRYVAC DV S on castors P1 650
Pumping speed, 50 Hz 1220 (718) 3115 (1834)
at 10-1 mbar (7.5 x 10-2 Torr) m3/h (cfm)
Ultimate total pressure < 6 x 10-4 (4.5 x 10-4) < 5 x 10-4 (3.75 x 10-4)
without gas ballast mbar (Torr)
Installed motor power, 3-ph.
380–480 V, 50/60 Hz kW (hp) 17.2 (23.4) –
400–460 V, 50/60 Hz kW (hp) – 21.2 (28.8)
Electrical power consumption 7.4 (10.1) 8.6 (11.7)
at 10-1 mbar (7.5 x 10-2 Torr) kW (hp)
Vacuum Pump
Noise level
Systems
with permanently attached exhaust line
at ultimate total pressure dB(A) 70
Operating agent LVO 400 / 410 410
Total oil filling, approx. l 2.1 (0.9 / 1.2) 2.4 (1.2 / 1.2)
(imp qt) 1.9 (0.8 / 11) 2.1 (1.05 / 1.05)
Total weight, approx. kg (lbs) 800 (1764) 1100 (2425)
Permissible ambient temperature °C +12 to +50 +10 to +50
Connecting flange
Inlet port
top 1 x DN1 100 ISO-K 250 ISO-K
side 2 x DN1 – –
Outlet port DN2 63 ISO-K 63 ISO-K
mbar Torr 10 4
WH 700FC + DRYVAC DV 650C 5000
10 2
10 2
m 3 . h-1
1000
1
10 10 3
10 1 500
Pressure
Pumping Speed
0
WH 2500
10 DRYVAC DV 650C 100
10 0
WH 700FC + DRYVAC DV 650C
10 28 50
6
-1
10 4
10 -18
6
4 2 10
2
WH 2500 + DRYVAC DV 650C 10
-2
10 1 2 4 68
-2
10
0 2 4 6 8 10 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
min
Pressure
Pump-down time
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 73
DRYVAC Pump Systems, enclosed
Adaptor Version
RUTA WHU4400/DV650S-i/A/E
Standard Equipment
- DRYVAC DV S and RUVAC WHU - Relay module (digital I/O) - Seal gas connection
with water cooling - Non-return valve - Gear chamber evacuation
- Pump system partly enclosed and - Leak detection port - Frequency converter for RUVAC
electrically prewired pump
- Lubricant: synthetic oil
- With integrated PLC (LVO 400/410) - Oil drain valve
(Part No. 503259V001)
- Cooling water monitoring
- Pumps independently electrically
controllable (Part No. 503260V001) Options - Quick couplings for water connec-
tions, blocking on both sides
- Hermetically sealed - RUVAC WS / WSU / WH
- Housing suction facility
- Integrated protection functions - Exhaust silencer
(discharge pressure, temperatures - Bus interface
and current consumption)
b1 l1 l2
only at S-i
h only at S-i
h1
h2
b l
b2
Dimensional drawing of the enclosed pump systems with DRYVAC DV650S(-i) backing pumps;
dimensions in brackets ( ) are in inch
74 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data RUTA WHU
4400/DV650S/A/E 4400/DV650S-i/A/E
RUVAC WHU (WH possible) P2 4400
Backing pump DRYVAC DV S
with enclosure, silencer, castors P1 650 –
and additional PLC P1 – 650-i
Pumping speed, 50 Hz at 1 x 10-1 mbar m3/h (cfm)
(7.5 x 10-2 Torr) 3400 (2000)
Ultimate total pressure mbar (Torr)
without gas ballast < 5.0 x 10-4 (3.75 x 10-4)
Installed motor power, 3-ph.
400–460 V, 50/60 Hz kW (hp) 33.5 (45.6)
Electrical power consumption
at 1 x 10-1 mbar (7.5 x 10-2 Torr) kW (hp) 9.3 (12.6)
Vacuum Pump
Noise level
Systems
with permanently attached exhaust line
at ultimate total pressure dB(A) 70
Operating agent LVO 400 / 410
Total oil filling, approx. l 5.95 (4.75 / 1.2)
(imp qt) 5.25 (4.2 / 1.05)
Total weight, approx. kg (lbs) 1350 (2976)
RUVAC WH P2 4400
10 3 750
10 -4 10 -3 10 -2 10 1 10 0 10 1 Torr 750
mbar Torr
10 2 10 4 5000
10 2
m3 . h-1 cfm
1
10
10 1 1000
10 3 500
WHU 4400 + DRYVAC DV 650S(-i)
Pressure
Pumping Speed
0
0 10
10
-1
100
10
10 -1
10 28 50
6
-2 4
10
10 -28
6
4
2 10
WHU 4400 + DRYVAC DV 650S(-i)
2 -3
10 10 1 2 4 68
10 -3
0 2 4 6 min 10 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2mbar 10 3
Pump-down time Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 75
Dry Compressing Pump Systems DRYVAC
DRYVAC SYSTEM: Basic System Configuration (left), Smart System Configuration (middle), PowerBoost (right)
Leybold has refined its Dryvac vacuum particularly by their modular design and - Integrated smart monitoring of major
pump systems, making them adapta- the resulting improved user friendliness parameters
ble for a variety of applications and easy servicing. All equipment fea- - Standard Digital I/O interface and
— The recipe is simple and efficient: tures are aligned to the requirements of Profibus (optional) for the whole
Take a dry compressing screw vacuum the different markets. product family
pump and a roots pump, combine both
- Platform based product design
of the proven technologies along with
proven in a huge installed base
pressure measurement, shut-off devic- Advantage for the User
es and electrical control, creating a - Tolerance to misuse
- Extremely compact design provides
turn-key smart vacuum system that is - Optimized design and
more space in production areas
cost-effective and completely ready for screw profile
- Very low noise level improves
use by the customer. - Lowest power consumption
working environment conditions
For more than five years, the fore vacu- - Low cost of ownership
- Significant cost reduction because
um systems of the Dryvac pump series of high energy efficiency - minimized foot print
by Leybold are already being used suc-
- Clean technology with no oil
cessfully in various
emissions
processes, which can be simple or very
challenging. The pumping systems - Optimized for fast cycle / load lock
are known for their maximum suction applications
capacity while operating at minimum - Fastest pump down times – by high
operating costs. throughput pump mechanisms
Now, Leybold has developed the sys- - Highest pumping speed for dry and
tems further: The new two-stage Dry- booster pumps
vac systems distinguish themselves - Pumping speed from 2,000 m3/h up
to 9,800 m3/h
76 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Typical Applications Basic System Configuration Smart System Configuration
- Glas Coating Pre-assembled vacuum pump systems The smart pump system versions are
- Crystal Pulling (basic version). Monitoring, control, characterized by integrated power
programming, and power electronic electronics, monitoring devices for the
- Sputtering / Decorative Layers
components to be provided by the purge gas system and key parameters,
- Furnaces customer. easy and user-friendly operation han-
- Protective Coating dling (local / remote), and additional
Standard Configuration:
- Battery features, e.g. connecting a gauge
- exhaust to the side
head.
- Solar
- triple purge gas module
- Display Standard Configuration:
- digital I/O interface
Optional Configurations:
- prepared for connecting a variety of
different gauge heads (CTR, DU,
Vacuum Pump
Double purge gas module, gas ballast
Systems
system, non-return valve, quick-access TTR)
couplings (water), mating connector for - Emergency Stop (EMS)
power & signal supply, relay board (dig-
- compensation for voltage drops
ital I/O)
(≤ 2s)
- triple purge gas module
Advantages - exhaust to the side
Advantages
- high performance at attractive prices
- autonomous vacuum pump system
- worldwide service & spare parts
availability
- rapid response times
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 77
DS20A – DS25H
3000
2500
P um p i ng S p e e d (m 3 / h)
2000
1500
1000
500
0
0, 0001 0 ,0 0 1 0 ,0 1 0,1 1 10 100 1000
Pr e ssur e ( mba r )
D S 2 5 H4 5 S , 6 0 Hz DS 20A45S, 60Hz DS 20S45S, 60Hz
D S 2 5 H4 5 S , 5 0 Hz DS 20A45S, 50Hz DS 20S45S, 50Hz
DS20AU – DS25HU
3000
2500
P u mpin g S peed (m 3 / h )
2000
1500
1000
500
0
0, 0001 0 ,0 0 1 0 ,0 1 0,1 1 10 100 1000
Pr e ssur e ( mba r )
D S 2 5 HU 4 5S, 60Hz DS 20A( S) U45S, 60Hz
D S 2 5 HU 4 5S, 50Hz DS 20A( S) U45S, 50Hz
78 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
D S20A – D S25HF
4500
4000
3500
P um p ing S p e e d (m 3 /h)
3000
2500
2000
1500
Vacuum Pump
Systems
1000
500
0
0, 0001 0 ,0 0 1 0 ,0 1 0, 1 1 10 100 10 0 0
Pre s s u re (mba r)
D S 2 5 H F6 5 S, 5 0 / 6 0 H z D S 25H65S, 60Hz D S 20S65S, 60Hz
D S 25H65S, 50Hz D S 20A65S, 50Hz
DS2 0 AU – DS2 5 HU
3000
2500
Pum ping Sp eed ( m /h)
2000
3
1500
1000
500
0
0,000 1 0, 001 0, 01 0 ,1 1 10 100 1000
Pressu re (mbar)
D S 25HU6 5 S, 6 0 Hz DS 2 0 SU6 5 S, 6 0 Hz
D S 25HU6 5 S, 5 0 Hz DS 2 0 AU6 5 S, 5 0 Hz
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 79
D S4 4 H – D S7 0 H F
7 000
6 500
6 000
5 500
P um p i ng S p eed ( m / h)
5 000
3
4 500
4 000
3 500
3 000
2 500
2 000
1 500
1 000
500
0
0 ,0001 0,001 0,01 0,1 1 10 100 1000
Pre ssure ( m ba r)
D S 70HF65S , 70Hz D S 7 0 H 6 5 S, 6 0 H z D S 4 4 H 6 5 S, 6 0 H z
D S 44HF65S , 80Hz D S 7 0 H 6 5 S, 5 0 H z D S 4 4 H 6 5 S, 5 0 H z
DS4 4 HU – DS7 0 HU
6500
6000
5500
5000
P umpin g Spee d ( m 3 /h )
4500
4000
3500
3000
2500
2000
1500
1000
500
0
0,0001 0, 001 0, 01 0 ,1 1 10 100 1000
Pressu re (mbar)
D S 70H U 65 S, 6 0 Hz DS 4 4 HU6 5 S, 6 0 Hz
D S 70H U 65 S, 5 0 Hz DS 4 4 HU6 5 S, 5 0 Hz
80 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Dry Compressing Pump Systems DRYVAC
Basic System Configuration
Vacuum Pump
Systems
The two-stage DRYVAC SYSTEMS All DRYVAC SYSTEMS (b versions)
consist of a combination of dry com- described hereinafter are delivered as
pressing Roots pumps and screw basic versions. The basic version can
pumps. The Roots pump installed on be customized according to individual
top of the backing pump serves as a requrirements with accessories (e.g.
booster for increasing the pumping Harting plug or gas ballast system).
speed.
The pumps are water-cooled and lubri-
Various types of pumps may be used cated either with synthetic oil or PFPE.
with DRYVAC SYSTEMS:
Roots Pumps
RUVAC WA
RUVAC WAU
RUVAC WH
RUVAC WHU
RUVAC WS
RUVAC WSU
Backing Pumps
DRYVAC DV S
DRYVAC DV C
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 81
1237
642 1041 88
596 811
461 455
265 88 66
1308
1259
1149
1124
594
Z
120
Y X
660 1349
Dimensional drawing for DS 20A(U) 45(S/C) b, DS 20A(U) 65(S/C) b, DS 20S(U) 45(S/C) b, DS 20S(U) 65(S/C) b (Dimensions in mm)
701 1208
600 1183
540 780 68
265 119 483
54 455
1 3 68
1 2 12
1199
1 1 39
1074
Y X
700
Dimensional drawing for DS 25H(U) 45(S/C) b, DS25H(U) 65(S/C) b, DS 25HF 45(S/C) b, DS 25HF 65(S/C) b (Dimensions in mm)
82 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
701 1208
600 1183
540 780 68
265 119 483
54 455
1368
1212
1199
1139
1074
Vacuum Pump
Systems
Z
700 Y
X
Dimensional drawing for DS 44H(U) 45(S/C) b, DS 44H(U) 65(S/C) b, DS 44HF 65(S/C) b (Dimensions in mm)
700 1458
5 99 1431
540 779 194
265 163 483
94 455 127
136 5
119 9
11 3 9
1 0 76
Y X
700 1460
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 83
Technical Data DRYVAC SYSTEMS DS
20A(U) 20S(U) 20A(U) 20S(U)
45(S/C) b(T) 45(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T)
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 2000 / 2400 m3/h
Max. effective pumping speed (50/60 Hz) (± 5 %) 1600 / 1850 m /h 3
1750 / 2050 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge
pressure (relative to ambient) +200 mbar
Integral leak rate <5 x 10-4 mbar x l/s <1 x 10-4 mbar x l/s <5 x 10-4 mbar x l/s <1 x 10-4mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 15 kg/h 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Storage temperature -10 ... + 60 °C
Noise level (rigid exhaust pipe) 6)
84 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC SYSTEMS DS
20A(U) 20S(U) 20A(U) 20S(U)
45(S/C) b(T) 45(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T)
Lubricant filling
Screw LVO 210 / 410 LVO 210 / 410 LVO 210 / 410 LVO 210 / 410
Roots LVO 210 LVO 210 / 400 LVO 210 LVO 210 / 400
Total lubricant quantity (± 5 %)
Screw LVO 210 1.2 l 1.2 l 1.2 l 1.2 l
Screw LVO 410 1.2 l 1.2 l 1.2 l 1.2 l
Roots LVO 210 3.6 l 3.6 l 3.6 l 3.6 l
Roots LVO 400 2.7 l 2.7 l
Roots LVO 410
Intake flange DN 160 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1156 kg 1215 kg 1156 kg 1215 kg
Dimensions (L x W x H)
Vacuum Pump
Conn. flange, w/o acc., side exhaust 1349 x 700 x 1124 mm
Systems
Conn. flange, w/o acc., rear exhaust 1355 x 660 x 1124 mm
w acc., side exhaust (cf. hint 2))
w acc., rear exhaust (cf. hint 3))
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed dischar- 2 bar(g) 5)
ge, no backpressure)
Maximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 6 l/min 6 l/min 7.5 l/min 7.5 l/min
Roots
total 6 l/min 6 l/min 7.5 l/min 7.5 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5)
(± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm (± 10 %)
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm (± 10 %)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 85
Technical Data DRYVAC SYSTEMS DS
25H(U) 25H(U) 25HF 25HF
45(S/C) b(T) 65(S/C) b(T) 45(S/C) b(T) 65(S/C) b(T)
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 2500 / 3000 m3/h ± 5 % 5000 m3/h ± 5 %
Max. effective pumping speed (50/60 Hz) (± 5 %) 2100 / 2400 m /h3
2150 / 2500 m /h 3
3500 m3/h 3750 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge
pressure (relative to ambient) +200 mbar
Integral leak rate < 1 x 10-4 mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 15 kg/h 25 kg/h 15 kg/h 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Storage temperature -10 ... + 60 °C
86 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC SYSTEMS DS
25H(U) 25H(U) 25HF 25HF
45(S/C) b(T) 65(S/C) b(T) 45(S/C) b(T) 65(S/C) b(T)
Lubricant filling
Screw LVO 210 / 410
Roots LVO 210 / 410
Total lubricant quantity (± 5 %)
Screw LVO 210 1.2 l
Screw LVO 410 1.2 l
Roots LVO 210 1.2 l
Roots LVO 400
Roots LVO 410 1.2 l
Intake flange DN 250 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1160 kg 1190 kg
Dimensions (L x W x H)
Vacuum Pump
Conn. flange, w/o acc., side exhaust 1349 x 700 x 1074 mm
Systems
Conn. flange, w/o acc., rear exhaust 1355 x 660 x 1074 mm
w acc., side exhaust (cf. hint 2))
w acc., rear exhaust (cf. hint 3))
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed dischar- 2 bar(g) 5)
ge, no backpressure)
Maximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 6 l/min 7.5 l/min 6 l/min 7.5 l/min
Roots 2.2 l/min 2.2 l/min 2.2 l/min 2.2 l/min
total 8.2 l/min 9.7 l/min 8.2 l/min 9.7 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5) (± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm (± 10 %)
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm (± 10 %)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 87
Technical Data DRYVAC SYSTEMS DS
44H(U) 44HF 70H(U) 70HF
65(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T)
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 4400 / 5280 m3/h 7040 m3/h 7040 / 8 400 m3/h 9800 m3/h
Max. effective pumping speed (50/60 Hz) (± 5 %) 3600 / 4200 m /h 3
5150 m /h3
5200 m /h 3
6800 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge
pressure (relative to ambient) +200 mbar
Integral leak rate < 1 x 10-4 mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Storage temperature -10 ... + 60 °C
Noise level (rigid exhaust pipe) 6)
88 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC SYSTEMS DS
44H(U) 44HF 70H(U) 70HF
65(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T) 65(S/C) b(T)
Total lubricant quantity (± 5 %)
Screw LVO 210 1.2 l
Screw LVO 410 1.2 l
Roots LVO 210 4.75 l
Roots LVO 400 4.75 l
Roots LVO 410
Intake flange DN 250 ISO-K DN 320 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
in the pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1370 kg 1400 kg 1465 kg 1495 kg
Dimensions (L x W x H)
Conn. flange, w/o acc., side exhaust 1349 x 700 x 1074 mm 1460 x 700 x 1076
Conn. flange, w/o acc., rear exhaust 1355 x 660 x 1074 mm 1460 x 660 x 1076
w acc., side exhaust (cf. hint 2))
Vacuum Pump
w acc., rear exhaust (cf. hint 3))
Systems
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed 2 bar(g) 5)
discharge, no backpressure)
aximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 7.5 l/min
Roots 5.7 l/min
total 13.2 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5) (± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2,.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm
2) The frequency converter standard ratings are valid for an installation altitude up to 1000 m. If the altitude exceeds 1000 m both the input voltage and the
rated output current must be derated for 1% per 100 m.
3) In case of overvoltage (> 480 V), bad cooling and permanent operation at nominal power the output power may be reduced in order to prevent thermal over-
load of the frequency converter. In case of undervoltage (< 380 V) the maximum power is not available by design.
4) The minimum permissible frequency is 20 Hz for both the DRYVAC and the RUVAC.
The minimum permissible speed is relevant for the oil lubrication of bearings and gears. Running the pump at less than the minimum speed for more than 1
hour can cause damage to the pump due to a lack of lubrication.
6) Valid for 50Hz operations at ult. pressure conditions. Higher speeds, especially pressures >10 mbar, generate higher noise levels.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 89
ÖL / L U BRI CA NT
L V O 2 x x (E s t er ) = 1
L V O 4 x x (P F P E ) = 2 H A R T IN G
LVO 2xx + LVO 4xx= 3 0 = S t a n d a rd ( k e i n / n o n e )
1 = H a u p ts tro m + S i g n a l e / m a i n p o w e r + s i g n a l s
RU V A C
WH 7000* = 1 AUSPUFF / EXHAUST
WH 4400 = 2 0 = S ta n d a rd ( s e i t l i c h / s i d e )
WH 2500 = 3 1 = S ta n d a rd + R ü c k s c h l a g k l a p p e / C V
WA 2001 = 4 2 = H i n t e n / re a r
WS 2001 = 5 3 = H i n t e n + R ü c k s c h l a g k l a p p e / re a r + C V
WA 1001* = 6
WS 1001* = 7 S C H N E L L K U P P L U N G / Q A C O U P L IN G * * *
WH 700* = 8 0 = S ta n d a rd ( k e i n e / n o n e )
1 = SUS 303,14305
D = DRYV A C
S = SYS T E M DS x x x x bT x x x x
D R YV A C PURGE
DV 650 S = 1 0 = S t a n d a rd ( 3 - fa c h / t ri p l e )
DV 650 C = 2 1 = 2 - fa c h / d o u b l e ( + 2 4 V G a s b a l l a s t)
DV 450 S = 3
DV 450 C = 4 S Y S T E M K O N F IG U R A T IO N
b = Basismodell
R U V A C V E R S I ON * * T = T e i l v e rk l e i d u n g / p a rt i a l e n c l o s u re
S t an d ar d / B as ic = 0
U -V er s io n / Byp as s = 1
Sch leu sen b et r ieb / L o ad lo ck = 2
F r eq u en zwan d ler / V F D = 3
* auf Anfrage ; wenden Sie sich an L eybold Köln / u pon requ es t; pl s. cont act Leybol d Col ogne
** Hinwe is: wenden Sie s ich an L eybold fü r den F W-Ein satz mit RUVAC W A & W S / Not e: pl s. cont act Leybol d f or oper at i ng RU VAC W A & W S + VF D
*** für Kupplungsgege nstü cke wen den Sie sich an L eybold Köln / f or count er coupl i ngs pl s. cont act Leybol d Col ogne
Configuration matrix
Part numbers for DRYVAC SYSTEMS
are based on the matrix shown in the
figure above and give hints on the indi-
vidual configuration and features of the
pump combination in question:
90 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information
DRYVAC SYSTEMS
Part No. Description Lubricants Lubricants Purge gas module Exhaust / Quick-release
Screw Roots Check valve coupling
(one-sided)
Vacuum Pump
DS1301b0000 DS 25H65S-b LVO210 LVO210 triple side / no no
Systems
DS1311b0000 DS 25HU65S-b LVO210 LVO210 triple side / no no
... to be continued
Accessories
Part No.
GSD file and manual for the Profibus interface see the Leybold homepage.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 91
Dry Compressing Pump Systems DRYVAC
Smart System Configuration
Backing Pumps
DRYVAC DV S
DRYVAC DV C
92 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
642 1237
599 1041 91
461 814
268 458
88 69
1308
1259
1149
1124
Vacuum Pump
Systems
649
597
Z
120
Y X
666 1532
Dimensional drawing for DS 20A(U) 45(S/C) iT, DS 20A(U) 65(S/C) iT, DS 20S(U) 45(S/C) iT, DS 20S(U) 65(S/C) iT (Dimensions in mm)
570
504 1076
428 1015 48
268 476
448
118
1 1 14
10 5 3
1007
98 4
Y X
666 1532
Dimensional drawing for DS 25H(U) 45(S/C) iT, DS25H(U) 65(S/C) iT, DS 25HF 45(S/C) iT, DS 25HF 65(S/C) iT (Dimensions in mm)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 93
1211
701 1186
600 780 71
540 486
268 119 458
54
1368
1212
1199
1139
107 4
Z
Y X
666 1532
Dimensional drawing for DS 44H(U) 45(S/C) iT, DS 44H(U) 65(S/C) iT, DS 44HF 65(S/C) iT (Dimensions in mm)
1458
703 1431
602 779 194
543 486
268 163 458 124
97
13 6 5
11 9 9
11 3 9
1076
Y X
666 1643
Dimensional drawing for DS 70H(U) 65(S/C) iT, DS 70HF 65(S/C) iT (Dimensions in mm)
94 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Notes
Vacuum Pump
Systems
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 95
Technical Data DRYVAC SYSTEMS DS
20A(U) 20S(U) 20A(U) 20S(U)
45(S/C) iT 45(S/C) iT 65(S/C) iT 65(S/C) iT
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 2000 / 2400 m3/h
Max. effective pumping speed (50/60 Hz) (± 5 %) 1600 / 1850 m /h 3
1750 / 2050 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge
pressure (relative to ambient) +200 mbar
Integral leak rate < 5 x 10-4 mbar x l/s < 1 x 10-4 mbar x l/s < 5 x 10-4 mbar x l/s < 1 x 10-4 mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 15 kg/h 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Lagerungstemperatur -10 ... + 60 °C
Noise level (rigid exhaust pipe) 6)
96 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC-SYSTEM DS
20A(U) 20S(U) 20A(U) 20S(U)
45(S/C) iT 45(S/C) iT 65(S/C) iT 65(S/C) iT
Lubricant filling
Screw LVO 210 / 410 LVO 210 / 410 LVO 210 / 410 LVO 210 / 410
Roots LVO 210 LVO 210 / 400 LVO 210 LVO 210 / 400
Total lubricant quantity (± 5 %)
Screw LVO 210 1.2 l 1.2 l 1.2 l 1.2 l
Screw LVO 410 1.2 l 1.2 l 1.2 l 1.2 l
Roots LVO 210 3.6 l 3.6 l 3.6 l 3.6 l
Roots LVO 400 2.7 l 2.7 l
Roots LVO 410
Intake flange DN 160 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1156 kg 1215 kg 1156 kg 1215 kg
Dimensions (L x W x H)
Vacuum Pump
Conn. flange, w/o acc., side exhaust 1532 x 708 x 1124 mm
Systems
Conn. flange, w/o acc., rear exhaust 1532 x 666 x 1124 mm
w acc., side exhaust (cf. hint 2))
w acc., rear exhaust (cf. hint 3))
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed dischar- 2 bar(g) 5)
ge, no backpressure)
Maximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 6 l/min 6 l/min 7.5 l/min 7.5 l/min
Roots
total 6 l/min 6 l/min 7.5 l/min 7.5 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5)
(± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm (± 10 %)
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm (± 10 %)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 97
Technical Data DRYVAC-SYSTEM DS
25H(U) 25H(U) 25HF 25HF
45(S/C) iT 65(S/C) iT 45(S/C) iT 65(S/C) iT
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 2500 / 3000 m3/h ± 5 % 5000 m3/h ± 5 %
Max. effective pumping speed (50/60 Hz) (± 5 %) 2100 / 2400 m /h3
2150 / 2500 m /h 3
3500 m3/h 3750 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge +200 mbar
pressure (relative to ambient)
Integral leak rate < 1 x 10-4 mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 15 kg/h 25 kg/h 15 kg/h 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Lagerungstemperatur -10 ... + 60 °C
98 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC-SYSTEM DS
25H(U) 25H(U) 25HF 25HF
45(S/C) iT 65(S/C) iT 45(S/C) iT 65(S/C) iT
Lubricant filling
Screw LVO 210 / 410
Roots LVO 210 / 410
Total lubricant quantity (± 5 %)
Screw LVO 210 1.2 l
Screw LVO 410 1.2 l
Roots LVO 210 1.2 l
Roots LVO 400
Roots LVO 410 1.2 l
Intake flange DN 250 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1160 kg 1190 kg
Dimensions (L x W x H)
Vacuum Pump
Conn. flange, w/o acc., side exhaust 1532 x 708 x 984 mm
Systems
Conn. flange, w/o acc., rear exhaust 1532 x 666 x 984 mm
w acc., side exhaust (cf. hint 2))
w acc., rear exhaust (cf. hint 3))
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed dischar- 2 bar(g) 5)
ge, no backpressure)
Maximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 6 l/min 7.5 l/min 6 l/min 7.5 l/min
Roots 2.2 l/min 2.2 l/min 2.2 l/min 2.2 l/min
total 8.2 l/min 9.7 l/min 8.2 l/min 9.7 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5)
(± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm (± 10 %)
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm (± 10 %)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 99
Technical Data DRYVAC-SYSTEM DS
44H(U) 44HF 70H(U) 70HF
65(S/C) iT 65(S/C) iT 65(S/C) iT 65(S/C) iT
Max. pump speed w/o gas ballast (50/60 Hz) (± 5 %) 4400 / 5280 m3/h 7040 m3/h 7040 / 8400 m3/h 9 800 m3/h
Max. effective pumping speed (50/60 Hz) (± 5 %) 3600 / 4200 m /h3
5150 m /h
3
5200 m /h
3
6 800 m3/h
Ult. total pressure w/o rotor and inlet purge
(± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1013 mbar
Maximum permissible discharge +200 mbar
pressure (relative to ambient)
Integral leak rate < 1 x 10-4 mbar x l/s
Water vapour tolerance 60 mbar
with purge gas (SV40) > 20 Nl/min
Water vapour capacity 25 kg/h
Permissible ambient temperature +5 ... + 35 °C
Lagerungstemperatur -10 ... + 60 °C
Noise level (rigid exhaust pipe) 6)
100 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC-SYSTEM DS
44H(U) 44HF 70H(U) 70HF
65(S/C) iT 65(S/C) iT 65(S/C) iT 65(S/C) iT
Intake flange DN 250 ISO-K DN 320 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
pump chamber)
Materials sealing the pump off in the pump FKM, grey cast iron
chamber towards the outside
Weight, approx. (± 40 kg) 1370 kg 1400 kg 1465 kg 1495 kg
Dimensions (L x W x H)
Conn. flange, w/o acc., side exhaust 1532 x 708 x 1074 mm 1643 x 708 x 1074 mm
Conn. flange, w/o acc., rear exhaust 1532 x 666 x 1074 mm 1643 x 666 x 1074 mm
w acc., side exhaust (cf. hint 2))
w acc., rear exhaust (cf. hint 3))
Water
Water connection G1/2" (female)
Water temperature
pumps with LVO 210 5 – 35 °C
Vacuum Pump
Systems
pumps with LVO 400 / 410 5 − 25 °C
Minimum supply pressure (unobstructed dischar- 2 bar(g) 5)
ge, no backpressure)
Maximum supply pressure 6 bar(g) 5)
Nominal flow
Screw 7.5 l/min
Roots 5.7 l/min
total 13.2 l/min
Purge gas
Connection plug-in connection D10
Nominal setting pressure “Purge gas” 2.8 bar(g) 5)
(± 5 %)
(at nominal flow, valves open)
Permissible setting pressure “Purge gas” 2.8 to 4.5 bar(g) 5) (± 5 %)
(at purge gas flow)
Permissible supply pressure “Purge gas” 4.0 to 10.0 bar(g) 5) (± 5 %)
Purge gas flow shaft seal 2.8 bar(g)
nozzle out- / inlet (d = 0.9 / 2.0 mm) 22 / 92 slm (± 10 %)
Rotor purge gas flow 2.8 bar(g)
nozzle inlet (d = 1.0 mm) 28 slm (± 10 %)
2) The frequency converter standard ratings are valid for an installation altitude up to 1000 m. If the altitude exceeds 1000 m both the input voltage and the
rated output current must be derated for 1% per 100 m.
3) In case of overvoltage (> 480 V), bad cooling and permanent operation at nominal power the output power may be reduced in order to prevent thermal over-
load of the frequency converter. In case of undervoltage (< 380 V) the maximum power is not available by design.
4) The minimum permissible frequency is 20 Hz for both the DRYVAC and the RUVAC.
The minimum permissible speed is relevant for the oil lubrication of bearings and gears. Running the pump at less than the minimum speed for more than 1
hour can cause damage to the pump due to a lack of lubrication.
6) Valid for 50Hz operations at ult. pressure conditions. Higher speeds, especially pressures >10 mbar, generate higher noise levels.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 101
ÖL / LUBRICANT I NT E RFA CE S
L V O 2 xx (E ste r ) = 1 0 = S t a nda rd (E A / I O)
L V O 4 xx (P F P E) = 2 1 = S t a nda rd + P ro fibus
L V O 2 xx + L VO 4 xx= 3 2 = S t a nda rd + P ro fine t *
3 = S t a nda rd + E t he rNe t / I P -A da pt e r *
R U VA C 4 = S t a nda rd + De v ic e Ne t -A da pt e r *
WH 7000 = 1 A US P UFF / E XHA US T
WH 4400 = 2 0 = S t a nda rd (se it lic h / la t e ra l)
WH 2500 = 3 1 = S t a nda rd + Rüc k sc hla g k la ppe / NRV
WA 2001 = 4 2 = Hint e n / re a r
WS 2001 = 5 3 = Hint e n + Rüc k sc hla g k la ppe / re a r + N R V
WA 1001* = 6 S CHNE LLKUP P LUNG / QA COUP LI NG ***
WS 1001* = 7 0 = S t a nda rd (k e ine / no ne )
WH 700* = 8 1 = S US 3 0 3 ,1 4 3 0 5
2 = M e ssing v e rnic k e lt / bra ss, nic k e l-p l a te d
D = DR Y V A C
S = S YS T EM DS x x x x iT x x x x x ( x ) Zä hle r / I D * * * *
* * Hin w eis: w en den Si e s i ch an Ley bol d für den FW-Ei ns atz mi t RUVAC W A & W S / No t e : p ls . c o n t a c t L e y b o ld fo r o p e r a t in g RUVAC W A & W S + VF D
* * * * f ü r abw eich en de Konfigurati onen z ur Werks ei ns tel l ung (nach Rü c k s p r a c h e mit L e y b o ld ) / fo r d iffe r e n t c o n fi g u r a t io n s t o t h e fa c to r y s e tt in g (a fte r
con su ltation w ith Ley bol d)
Configuration matrix
Part numbers for DRYVAC SYSTEMS
are based on the matrix shown in the
figure above and give hints on the indi-
vidual configuration and features of the
pump combination in question:
102 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information
DRYVAC SYSTEMS
Part No. Description Lubricants Lubricants Purge gas Exhaust / Quick-release
Screw Roots module Check valve coupling
(one-sided)
DS3411iT00000 DS 20AU45S iT LVO210 LVO210 triple side / no no
DS1411iT00000 DS 20AU65S iT LVO210 LVO210 triple side / no no
DS2512iT00000 DS 20SU65C iT LVO410 LVO400 triple side / no no
DS1512iT00000 DS 20SU65S iT LVO410 LVO400 triple side / no no
DS1511iT00000 DS 20SU65S iT LVO210 LVO210 triple side / no no
DS2302iT00000 DS 25H65C iT LVO410 LVO410 triple side / no no
DS1303iT00320 DS 25H65S iT LVO210 LVO410 triple rear / yes yes
DS1303iT00000 DS 25H65S iT LVO210 LVO410 triple side / no no
DS4332iT00320 DS 25HF45C iT LVO410 LVO410 triple rear / yes yes
DS3332iT00320 DS 25HF45S iT LVO410 LVO410 triple rear / yes yes
DS3331iT00000 DS 25HF45S iT LVO210 LVO210 triple side / no no
DS2332iT00320 DS 25HF65C iT LVO410 LVO410 triple rear / yes yes
Vacuum Pump
Systems
DS1333iT00320 DS 25HF65S iT LVO210 LVO410 triple rear / yes yes
DS3313iT00320 DS 25HU45S iT LVO210 LVO410 triple rear / yes yes
DS1313iT00320 DS 25HU65S iT LVO210 LVO410 triple rear / yes yes
DS1311iT00000 DS 25HU65S iT LVO210 LVO210 triple side / no no
DS2202iT00000 DS 44H65C iT LVO410 LVO400 triple side / no no
DS1201iT00000 DS 44H65S iT LVO210 LVO210 triple side / no no
DS2232iT00320 DS 44HF65C iT LVO410 LVO400 triple rear / yes yes
DS1223iT00320 DS 44HU65S iT LVO210 LVO400 triple rear / yes yes
DS1223iT00000 DS 44HU65S iT LVO210 LVO400 triple side / no no
DS1212iT00000 DS 44HU65S iT LVO410 LVO400 triple side / no no
DS1211iT00000 DS 44HU65S iT LVO210 LVO210 triple side / no no
DS2132iT00320 DS 70HF65C iT LVO410 LVO400 triple rear / yes yes
... to be continued
Accessories
Part No.
Synthetic Oil LEYBONOL LVO 210, 1 l L21001
Synthetic Oil LEYBONOL LVO 210, 5 l L21005
PFPE LEYBONOL LVO 400, 1 l L40001
PFPE LEYBONOL LVO 410, 1 l L41001
Silencer 119002
DN 63 ISO-K for DRYVAC SYSTEMS
Serviceable Silencer 119003V
DN 63 ISO-K for DRYVAC SYSTEMS
Harting plug for DRYVAC S-i/RS-i/DV-i/DVR-i 112 005A20
Active sensors / gauge heads
Kit CTR 1 Torr 504391V901
Kit CTR 100 Torr 504392V901
Kit CTR 1000 Torr 504393V901
Kit DU 200 504394V901
Kit DU 2000 504395V901
Kit TTR 91 504396V901
Rotatable crane eyes (M 20 x 30; set of 4) 504397V901
Counter coupling water, BNP 504406V901
Counter coupling water, stainless-steel 504407V901
GSD file and manual for the Profibus interface see the Leybold homepage.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 103
Dry Compressing Pump Systems DRYVAC
PowerBoost
The DRYVAC SYSTEM 44HUF65S iV
(DS 4465-U2) consists of a combina-
tion of a dry compressing screw pump
and a Roots pump. Its design has been
specifically optimized for a fast load
lock pump-downs, it is equipped with
an automatic cycle detection system,
and the Roots pump shows a special
speed management. Thus, with an
optimum utilization of the power, the
mechanical stress due to pressure
bursts was minimized, and the noise
level during pump-downs was signifi-
cantly reduced.
Furthermore the system described
hereinafter is equipped with:
- integrated frequency converters
- Microcontroller with touchscreen
- digital I/O communication interface
(DC37-P)
- Harting connections (power supply)
- housing, castors and adjustable feet
The system is water-cooled and
lubricated with synthetic oil.
1704
677 671
37
382
1140
665
297
80
519
291
104 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data DRYVAC SYSTEM DS
44HUF65S iV
Ultimate total pressure w/o purge gas or with purge gas for
shaft seal outlet (± 10 %) < 5 x 10-3 mbar
Maximum permissible inlet pressure 1050 mbar
Maximum permissible discharge +200 mbar
pressure (relative to ambient)
Integral leak rate < 1 x 10-4 mbar x l/s
Permissible gas inlet temperature +5 ... +40 °C
Permissible ambient temperature +5 ... +30 °C
Storage temperature -10 ... +60 °C
Noise level with rigid exhaust pipe, at ultimate pressure Screw = 65 dB(A)
(acc. to DIN EN ISO 2151) Roots = 63 dB(A) 5) (KpA = 3 dB)
Relative atmospheric humidity 95 %, non-condensing
Installation location up to 1000 m (NHN) 1)
Cooling Water
Vacuum Pump
Mains voltage 360 – 440 V 50/60 Hz 2)
Systems
Frequency (± 5%) 50 / 60 Hz
Phasen 3-ph
Rated power at 400 V (± 0,8 kW) 57 kW
Rated current at 400 V 95 A
Power consumption at ultimate pressure (± 0,8 kW) 9 kW
Motor efficiency class, calculated and configured acc. to
EN 60034-30 IE2
Min. permissible speed 3) 1200 rpm
Protection class IP20
Lubricant filling LVO 210
Total lubricant quantity (± 5%) 5.7 l
Intake flange DN 250 ISO-K
Discharge flange DN 63 ISO-K
Materials (components in contact with gas in the pump Grey cast iron /graphite cast iron / steel/stainless steel /epoxy paint / FKM
chamber)
Materials sealing the pump off in the pump chamber FKM, grey cast iron
towards the outside
Weight, approx. (± 40 kg) 1500 kg
Dimensions (L x W x H) (± 10 mm) 1704 x 677 x 1140 mm
Water
Water connection G1/2" (female)
Water temperature 5 – 35 °C
Minimum supply pressure (unobstructed discharge, no 2 bar(g) 4)
backpressure)
Maximum supply pressure 7 bar(g) 4)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 105
Technical Data DRYVAC SYSTEM DS
44HUF65S iV
Purge gas
Connection G1/4" (female)
Nominal setting pressure “Purge gas” 2.8 bar(g) 4)
2) In case of undervoltage (< 380 V) the maximum power is not available by design.
3) The minimum permissible frequency is 20 Hz for both the DRYVAC and the RUVAC.
The minimum permissible speed is relevant for the oil lubrication of bearings and gears. Running the pump at less than the minimum speed for more than
1 hour can cause damage to the pump due to a lack of lubrication.
5) The noise level is significantly higher due to flow generated noises during load lock operations. Its accurate value depends on the operational mode used as
well as the intake line’s design. The pump system DS 44HUF65S iV is equipped with an automatic cycle detection system. With detecting vacuum cycles the
pump system will reduce the noise level to a minimum during pump-downs.
106 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information DRYVAC-SYSTEM DS
44HUF65S iV
Part No.
DRYVAC PowerBoost
DS 4465 U2 DS1241iV01320
Vacuum Pump
Systems
Accessories
Part No.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 107
RUVAC RAV Roots Vacuum Pumps
with Pre-Admission Cooling
Typical Applications
- Short pump-down cycles on large
volumes
- Oil-free compression of high v olume
flows of gases and vapors against
atmospheric pressure
- Single-stage (G) or in combination
with RAV F as backing pump
- Operating pressures in the rough
vacuum range
- CE approval
l
l1
b
l5 l6
l2 l3
b2 DN1
DN
h
d
h1
l4
10 DN
b1 Cooling water connection for
b3 RAV 4000 F, RAV 8000 F
DIN 2532
1)
DN1 = Pre-inlet
108 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz RUVAC RAV
250 G 500 G 1000 G 2000 G 4000 G 8000 G
Pumping speed 1)
m /h (cfm)
3
250 (147) 500 (295) 1000 (589) 2000 (1178) 3700 (2179) 8100 (4771)
Nominal speed min (rpm) 3000 (3000) 3000 (3000) 3000 (3000) 3000 (3000) 1500 (1500) 1500 (1500)
-1
Roots vacuum pump RUVAC RAV G upon request upon request upon request upon request upon request upon request
Vacuum Pump
Systems
Technical Data, 50 Hz RUVAC RAV
250 F 500 F 1000 F 2000 F 4000 F 8000 F
Pumping speed 1)
m /h (cfm)
3
250 (147) 500 (295) 1000 (589) 2000 (1178) 3700 (2179) 8100 (4771)
Nominal speed min-1 (rpm) 3000 (3000) 3000 (3000) 3000 (3000) 3000 (3000) 1500 (1500) 1500 (1500)
Weight kg (lbs) 95 (210) 160 (353) 225 (496) 310 (684) 720 (1588) 1230 (2712)
Cooling water connection,
fitting for tube – – – – 10 x 1 10 x 1
Cooling water requirement, approx. lxh -1
– – – – 60 60
Roots vacuum pump RUVAC RAV F upon request upon request upon request upon request upon request upon request
Torr
10 2 750
4
10 5000
cfm
RAV 8000 G
m 3 x h -1
RAV 4000 G
1000
Pumping Speed
RAV 2000 G
10 3 RAV 1000 G 500
8
6
4
RAV 500 G
2
RAV 250 G
100
10 2 2 4 6 8
10 2 10 3
mbar
Pressure
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 109
TVD Pump Systems for Drying, Evaporation
and Distillation Applications
TVD 200
Options
b2
l1 b1
Hand valve
- Valve between condenser and rotary
DN 1
DN 63 ISO- K
vane vacuum pump
DN 3
- Pressure gauge for checking the
DN 3
condensate pressure
DN 2
h1 h - Solenoid valves at the receiver
DN 3
h2 - Receiver with proximity switch for
monitoring the condensate level
c
- Electric control for automatic
l b
operation of the pump system
Type DN1 DN2 DN3 l l1 b b1 b2 h h1 h2 c - Mobile pallet with castors
TVD 040
mm 63 ISO-K
1 1/4" 1" 1000 590 700 160 445 1000 785 341 100
in. 1" 39.37 23.23 27.56 6.30 17.52 39.37 30.91 13.43 3.94
- Cold water replacement for mobile
TVD 065
mm 63 ISO-K
1 1/4" 1" 1280 755 700 160 445 1165 950 341 100 applications
in. 1" 50.39 29.72 27.56 6.30 17.52 45.87 33.46 13.43 3.94
TVD 100
mm 100 ISO-K 2" 1" 1400 755 940 160 561 1165 950 345 100
in. 1" 55.12 29.72 37.01 6.30 22.09 45.87 33.46 13.58 3.94
TVD 200
mm 100 ISO-K 2" 1" 1800 765 940 150 501 1175 960 473 100
in. 1" 70.87 30.12 37.01 6.30 19.72 46.25 37.80 18.62 3.94
110 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data, 50 Hz TVD 40 TVD 65 TVD 100 TVD 200
Condenser,
effective surface area, approx. m2 1 2 3 5
Receiver, usable volume l (qt) 30.0 (31.71) 50.0 (52.85) 50.0 (52.85) 50.0 (52.85)
Nominal pumping speed m3/h (cfm) 46.0 (27.1) 65.0 (38.3) 100.0 (58.9) 180.0 (106.0)
Pumping speed at 50 Hz
for air m3/h (cfm) 46.0 (27.1) 53.0 (31.2) 94.0 (55.4) 170.0 (100.1)
for water vapor
at 50 mbar (37.5 Torr) m3/h (cfm) 280.0 (165.0) 560.0 (330.0) 840.0 (495.0) 1400.0 (825.0)
Ultimate total pressure
with standard gas ballast mbar (Torr) < 1.5 (< 1.1) < 1.5 (< 1.1) < 1.5 (< 1.1) < 0.7 (< 0.53)
Vacuum Pump
Noise level 1)
Systems
dB(A) 63 64 70 69
Condensing capacity for water l/h 10 20 30 50
Installed motor power 400 V, 50 Hz kW (hp) 1.1 (1.5) 1.5 (2.0) 2.2 (3.0) 4.0 (4.2)
Weight (with oil filling), approx. kg (lbs) 125 (276) 150 (331) 200 (441) 300 (662)
Oil filling l (qt) 2.0 (2.11) 2.0 (2.11) 3.5 (3.70) 5.0 (5.29)
Connecting flanges
Inlet port DN1 63 ISO-K 63 ISO-K 100 ISO-K 100 ISO-K
Outlet port DN2 1 1/4" 1 1/4" 2" 2"
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 111
Accessories for oil sealed and
dry compressing Pump Systems
Sound Proofing Dust Separators
A sound proofing box is available as Vacuum processes where large
an optional extra so as to reduce the amounts of particles or dusts are con-
noise down to the permissible level. tributed by the process require special
devices to protect the vacuum pumps.
Depending on the size of the pumping
system, noise reductions between Leybold has developed – even for high
15 and 20 dB(A) are obtained using our flow rate applications – special dust
standard sound proofing arrangements. separators, which can be installed
ahead of the intake of the RUTA vacu-
Custom designs of the sound proofing
um pump systems. The dust separa-
box allow the noise level to be reduced
tors have two stages. The first stage is
by up to 35 dB(A).
a cyclone that collects dust particles of
coarse and medium size, the fine dust
are trapped in filter e
lements. Dust sep-
arators are customdesigned for the
specific process and the required
pumping speed.
Ventilation is performed by means The electronic frequency inverters RUVAC Roots vacuum pumps of the
of an electric fan, the fresh air and RUVATRONIC RT 5/251 to 5/16000 types WA, WS and RA (without
exhaust ducts are located within the have been designed specially for use pressure equalization line) can be
sound proofing box. Further optional in connection with Leybold Roots switched on together with the
extras which may be fitted include pumps of the RUVAC type. forepump at atmospheric pressure.
closed air circulation with integrated, For each Roots vacuum pump size, Through this, the pumpdown time can
water-cooled heat exchanger and a a matching frequency converter is be reduced drastically.
connection port for a central exhaust available. The m inimum pumping speed of the
system. backing pump needs to be c onsidered
The main characteristics of the
in this case.
RUVATRONIC RT 5 are:
Pump Required pumping speed
Isolation against Vibrations Simulation of a pressure equaliza
for the backing pump
tion line
RUTA vacuum pump systems pro- WA/WS 0251 0050 m3/h (0029 cfm)
duce only slight vibrations. To reduce The software of the frequency inverters
WA/WS 0501 0100 m3/h (0059 cfm)
these vibrations even further, vibration is adapted to each pump and ensures
WA/WS 1001 0200 m3/h (0118 cfm)
absorbers can be fitted under the that the risk of mechanically overload
WA/WS 2001 0410 m3/h (0241 cfm)
pump system. ing the pump can be excluded. In the
RA 3001 0650 m3/h (0383 cfm)
case of too high pressure differences,
RA 5001 0930 m3/h (0547 cfm)
the rotational speed will be decreased
RA 7001 1250 m3/h (0736 cfm)
RA 9001 3240 m3/h (1907 cfm)
112 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Operation at up to 3 predefined The control cabinet may be fitted either The advantages offered by this
speeds to the frame of the pump system or it arrangement are:
Via floating contacts, the pump can may be wallmounted.
- No supply of other gases
be operated at one of the 3 predefined
Beside the standard systems, we - Closed system
speeds. Switching over to another
manufacture control systems for much
pre-defined speed is possible during - The intake pressure of the pump
more complex systems:
operation. system is lower than its operating
- Remote control module as a pressure (thus saving energy,
Operation at any rotational speed
19" rack module (1/4 width, 3 HU). among other things).
With a 0 to 10 V signal, any speed can
The start/stop push-buttons and the The second method is the Bypass
be pre-defined to operate the pump
related indicators for operation and Control System. Here the pressure is
between the minimum and maximum
fault are located on the front panel maintained at a constant level by ad
rotational speed. The software reliably
ensures that the rotational speed can- - Pre- and post-operation control mitting an additional quantity of gas.
not drop below the minimum speed or - Pressure dependent control The advantages offered by this
exceed the maximum speed. - Time-dependent control arrangement are:
Increase in the pumping speed - Program control - Simple design
By operating the Roots vacuum - Control for explosion hazard areas - Much smaller valve
Vacuum Pump
Systems
pumps at frequencies over 50 Hz, the
- Combinations of the aforementioned - No reduction of the intermediate
nominal pumping speed of the pumps
versions pressure within the pump.
can be increased. Depending on the
- Programmable control (PC) In order to design a pressure control
type of pump, an increase between 20
and 100% is possible. - Vacuum gauge with pressure read- system we need the following infor-
out in the control cabinet. mation:
Note
Please enquire about possible - Amount of gas
application limitations (process Pressure Control - Type of gas
dependent). Basically there are several ways in - Pressure
which to control the pressure. - Length of the piping
Electric Controller The equipment which is supplied as - Type of auxiliary energy (electric/
standard for the DOWNSTREAM or pneumatic)
In order to drive all electrical applian-
BYPASS control systems selected by - Explosion protection required
ces within the pump systems, the
Leybold consists of: yes/no.
pump systems may be equipped with
standard control cabinets which - Pressure measurement Additional complex control arrange-
contain: - Controller with control unit ments are available, for example with:
- Motor protection switch (rated for - Control valve with position indicator - Adjustable pressure characteristic
the pumps used in each case) - Engineering. - Adjustable timing
- Contactors The Downstream Control System - Speed control
- Main switch interlocked in throttles the pumping speed of the - Combination with other control
accordance with VDE 0113 vacuum pump by changing the facilities.
- Relays for necessary control/ conductance of the valve.
sub-systems
- ON/OFF push-button for each pump
- Power supply for the installed moni-
toring facilities
- Fault indicators arranged on a lamp
panel
- Switch-over (through an external
contact) from local to remote
operation.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 113
Dust Filter F-xxx-C
The highly efficient dust filters
F-xxx-C are fitted to the inlet of the
Clea rance for filter replacement
RUVAC pumps. The filter protects the
Roots vacuum pumps against the C G
intake of dust. F
1)
The hole pattern corresponds to PN 6 and may be connected by using collar flanges to ISO-K
components
2)
The hole pattern corresponds to PN 10
114 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data Dust Filter F-xxx-C
Polyester filter cartridge Paper filter cartridge
Vacuum Pump
Systems
F-501-C F-1001-C F-2001-C F-2001-C plus
Surface area, approx.
Polyester m2 0.4 1.0 1.5 2.6
Paper m2 1.3 3.0 4.0 6.3
Weight, approx. kg (lbs) 7.0 (15.45) 29.0 (64.02) 50.0 (110.38) 51.0 (112.58)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 115
Bellows with Vibration Absorbers
The bellows serve the purpose of
connecting pipes to vacuum pumps
without introducing any mechanical
tensions.
Lateral movement, max. mm (in.) 7.5 (0.30) 9.5 (0.37) 3.5 (0.14)
Bellows with Vibration Absorbers 503 189 V001 503 189 V002 503 189 V003
consisting of
Bellows Quantity 1 1 1
Centering ring Quantity 2 2 2
Clamp (set of 4 pieces) Quantity 2 2 2
Support bracket Quantity 4 8 8
Rubber/metal absorber Quantity 2 4 4
Hexagon nut M 12 Quantity 12 24 24
Threaded rod M 12
105 mm long Quantity 4 8 8
Washer Quantity 12 24 24
Lateral movement, max. mm (in.) 3.5 (0.14) 4.5 (0.18) 4.5 (0.18)
Bellows with Vibration Absorbers 503 189 V004 503 189 V005 503 189 V006
consisting of
Bellows Quantity 1 1 1
Centering ring Quantity 2 2 2
Clamp (set of 4 pieces) Quantity 3 3 4
Support bracket Quantity 12 12 16
Rubber/metal absorber Quantity 6 6 8
Hexagon nut M 12 Quantity 36 36 48
Threaded rod M 12
90 mm long Quantity 12 12 –
105 mm long Quantity – – 16
Washer Quantity 36 36 48
116 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Bus Interfaces for Monitoring
Bus interfaces for remote reading of
the SP-GUARD monitoring system for
the screw pumps SCREWLINE
SP 250 and SP 630.
Item can be ordered as retrofit kit or
together with the pump unit.
Vacuum Pump
Systems
Wi-Fi and Profibus interface kit for SP-GUARD
Part No.
Profibus kit and Wi-Fi with iPhone for SP-GUARD 503 264 V901
Profibus interface kit and Wi-Fi for SP-GUARD 503 183 V901
SCREWLINE SP 630 screw pump with Profibus interface 502 899 V001
Various indications on the mobile equipment Profibus interface kit for SP-GUARD Smart phone / tablet PC for readout (Wi-Fi)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 117
Miscellaneous to oil sealed and
dry compressing Pump Systems
Checklist for Inquiries
To Leybold GmbH From company:
MAKE USE OF OUR KNOW-HOW !
Simply fax the completed checklist to us. Our engineers will design a pump system which exactly matches your
requirements. You will receive an offer shortly.
min. °C / max. °C
11. Must explosion hazard
regulations be observed?
q yes q no
2. Is the process run
7. How high is the intake if yes, which?
q continuously q in batches:
temperature?
°C
required/desired?
a) Length of the intake line
min3 x h-1 a) b)
c) d) b) Diameter of the intake line
e) f)
c) Vapor pressure
118 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
General
to High Vacuum Pump Systems TMP
The requirements of production or Sometimes it is just this flexibility which Before leaving the factory they are sub-
research engineers concerning the causes difficulties when having to jected to both functional tests and leak
vacuum technology they have to decide between the various configura tests. By adding components from our
employ are usually widely different. tions of a particular pump system. standard range or special of accesso-
In most cases pumping speed and Based on our experience and by listen ries they may be easily adapted to
operating pressure must be accurately ing to our customers’ demands, we meet specific requirements.
matched to suit a particular process. have therefore compiled a range of
The wide range of vacuum pumps and turn-key vacuum systems based on
standard accessories available offers standard components.
many options.
Vacuum Pump
Systems
TU OL 250
LA 50
0
TU OL 90
45
3
RB AB
RB AB
RB AB
B
s
TU OL
em
O
p
RB
m
st
Pu
sy
TU
Application
Microbalances n n n n
Sputtering n n n n
Spectroscopy n n n n
Production of TV and monitor picture tubes n n n n
Surface refining n n n n
Evaporation coating systems n n n n
Beam guidance systems n n n n
Laboratory pump systems n n n n
Accessories
Control unit for turbomolecular pump
systems
Air cooling unit n n n n
Flange heater n n n n
Venting valve n n n n
Power failure venting valve n n n n
Purge gas and venting valve n n n n
Water cooling unit n n n n
n Possible
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 119
Products
Dry Pump Systems
Turbomolecular Pump Systems
TURBOLAB 90 i, 250 i, 350 i, 450 i
This new smart TURBOLAB generation
is built on one basic design platform
with the opportunity to create two dif-
ferent variants (Tabletop or Cart-Sys-
tem).
Each version can be customized to
individual needs regarding add-ons like
vacuum measurement devices, a
choice of accessories, e.g. valves and
heaters.
Turbomolecular pump system TURBOLAB 350 i (top left), TURBOLAB 90 i (down left) and
TURBOLAB 350 i Cart (right)
Basic Equipment - Control, monitor and configure your away from the frame
TURBOLAB system - Backlight display
Turbomolecular pump
(control/monitoring/configuration)
TURBOVAC i models from 90 l/s to - Monitored data like frequency,
Easily relocate pump
450 l/s including frequency converter temperature, current, pressure are
away from the frame and on your
chamber automatically stored to a data log file
Backing pump
in the TURBOLAB. Users easily view
Dry or oil-sealed, 1 m3/h - 20 m3/h, Remote control the log file with the TURBOLAB data
24 V DC/110-230 V via the X1 Interface viewer software tool which can be
- Configurable X1 Digital/Analog I/O downloaded for free from the
Backlight display
- Start/Stop Leybold website or the last 512 data
Every TURBOLAB comes with the points can be viewed from the
- Error
Turbo Pressure Unit TPU for control, TURBOLAB data viewer in the web
configuration and monitoring of the - Warning
server
pump system - Analog Output
- Covering more applications with a
Built-in support for accessories full range of high vacuum and dry or
Advantage to the User wet forevacuum pumps to cover
- Purge more high vacuum applications
- Vent - Enhanced pump performance
- Benchmark turbostation offering
- Compact mobile design dedicated ports for the connection
- Air or water cooling unit
- Small foot print of
- Flange heaters
- Easy to relocate pumps out and - six different accessories
- Two pressure gauges - two gauges
(1000 mbar to 1 x 10-9 mbar) - Benchmark functionality, reliability
- Foreline safety valve and design
Built-in webserver - Prepared for worldwide voltage
coverage
- Condition monitoring
- Price-to-performance ratio
- Data analysis
- Software updates
120 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Typical Applications Scope of delivery
- Analytical Instruments The pump system can be upgraded - Transport lock at the high vacuum
- Spectroscopy with further components: flange by way of a Plexiglas disc
- Tube manufacturing - Vacuum gauges: TTR 91 (N), - Covering caps for the threads of the
TTR 101 (N), PTR 91 (N). transport lock
- Beam guidance systems
Simultaneous operation of two - Exhaust side: centering ring and
- Micro balances
gauges is possible clamping ring
- Sputtering and evaporation systems
- Adsorption trap - Documentation
- Surface physics
- Exhaust filter - The TRIVAC and SOGEVAC are filled
- Laboratory pump systems with LVO oil
- Air cooling unit
- Water cooling unit
Options - Flange heater
Vacuum Pump
Systems
- Alternatively ISO-K or CF connection - Venting valve
- The Cart version comprises a base- - Purge gas valve
plate, mounting column, castors or - Foreline venting valve
a benchtop frame with rubber feet
- Vacuum safety valve SECUVAC
- Relocation kits available to relocate DN 15/25/40 ISO-KF
the pumps away from the frame and
onto your chamber
TPU
5
1
7
2 6
10 or 11, or 11 and 10
3
1 12
7
Legend
1 = TURBOVAC
2 = Metal hose 4
3 = Backing pump
4 = Vacuum gauge
5 = Gate valve 2
6 = Flange heater
7 = Shut-off valve
8 = Adsorption trap 8
9 = Exhaust filter
10 = Venting valve
11 = Purge gas valve 3
12 = Bypass line
Schematic diagram of the turbomolecular pump systems TURBOLAB (left basic version, right equipment with accessories (TPU not shown)
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 121
465
133
184
Ø 95
DN 63 ISO-K
DN 16 KF
283
250
238 238
Ø 95 133
DN 63 ISO-K
DN 16 KF
MAINS (X20)
1285
1089
DN 25 KF
104
580
480
122 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
133
Ø 130 184
DN 100 ISO-K
DN 16 KF
459
283
250
Vacuum Pump
MAINS (X20) 190
Systems
275 280
465 371
238
Ø 130
133
DN 100 ISO-K
DN 16 KF
MAINS (X20)
1297
1089
104
238
580
480
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 123
723
658
120 440
289
390 240
360
667
120 440
990
1091
480 390
580 480
611
1000
mbar
Forevacuum pressure
100
10
1
0 5 10 15 20 25 s 30
Time
124 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data TURBOLAB
Pump system 90 i 250 i 350 i 450 i
Inlet flange DN 63 ISO-K 63 CF 100 ISO-K 100 CF 100 ISO-K 100 CF 160 ISO-K 160 CF
Ultimate pressure mbar < 8 x 10-8 < 5 x10-10 < 8 x 10-8 < 5 x10-10 < 8 x 10-8 < 5 x10-10 < 8 x 10-8 < 5 x10-10
Vacuum Pump
Systems
Software Internal webserver (no software to install)
Technical Data
Backing pumps
Diaphragm vacuum pump DIVAC 3.0
Pumping speed m3/h 3.0
Exhaust connection DN Silencer
Noise level dB(A) 54
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 125
Ordering Information TURBOLAB 90 i
126 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information TURBOLAB 250 i
Vacuum Pump
Cart with
Systems
TRIVAC D 4 B
DN 100 ISO-K 501592V08120000 501592V08080000
DN 100 CF 501592V09120000 501592V09080000
Cart with
TRIVAC D 8 B
DN 100 ISO-K 501592V08130000 501592V08090000
DN 100 CF 501592V09130000 501592V09090000
Cart with
SOGEVAC SV 16 D
DN 100 ISO-K 501592V08100000
DN 63 CF 501592V09100000
Table top unit without
Forevacuum pump
DN 100 ISO-K 501592V08200000
DN 100 CF 501592V09200000
Cart without
Forevacuum pump
DN 100 ISO-K 501592V08210000
DN 100 CF 501592V09210000
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 127
Ordering Information TURBOLAB 350 i
128 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information TURBOLAB 450 i
Vacuum Pump
Cart with
Systems
TRIVAC D 4 B
DN 160 ISO-K 501592V06120000 501592V0608000
DN 160 CF 501592V07120000 501592V07080000
Cart with
TRIVAC D 8 B
DN 160 ISO-K 501592V06130000 501592V06090000
DN 160 CF 501592V07130000 501592V07090000
Cart with
SOGEVAC SV 16 D
DN 160 ISO-K 501592V06100000
DN 160 CF 501592V07100000
Table top unit without
Forevacuum pump
DN 160 ISO-K 501592V06200000
DN 160 CF 501592V07200000
Cart without
Forevacuum pump
DN 160 ISO-K 501592V06210000
DN 160 CF 501592V07210000
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 129
Ordering Information TURBOLAB 90 i TURBOLAB 250 i TURBOLAB 350 i /
450 i
Part. No. Part. No. Part. No.
Accessories
Mains cable TURBOLAB
230 V, 5.0 m 800103V0030
110 V, 5.0 m 800103V0031
230 V, UK, 5.0 m 800103V0037
Accessory cable TURBOVAC i
(air cooling & valve connection)
M 8 - M 8, 0.3 m 800103V0001
M 8 - M 8, 2.0 m 800110V0016
Y cable TURBOVAC i, M 8 800110V0020
Start stop switch
for connection to X1 Remote 800110V0021
USB cable 2.0, Type A/B, 1.8 m 800110V0108
Accessory cable TURBOLAB
M 8 - M 8, 0.3 m (air cooling & valve connection) 800103V0001
M 8 - M 8, 5.0 m (air cooling & valve connection) 800103V0003
M 12 - M 12, 5.0 m (DIVAC 0.8, 3.0) 800103V0005
C13 - C14, 5.0 m (SOGEVAC) 800103V0017
C14 - NEMA, 5.0 m (SCROLLVAC 110 V) 800103V0008
C14 - Schuko, 5.0 m (SCROLLVAC 230 V) 800103V0011
C14 - C16-1 (230 V), 5.0 m (TRIVAC 230 V) 800103V0014
C14 - C16-1 (110 V), 5.0 m (TRIVAC 110 V) 800103V0016
Accessory cable TURBOLAB
TURBOVAC i, 5.0 m (24 V DC voltage supply) 800103V0020
Communication TURBOLAB – TMP
5.0 m 800103V0029
1.0 m 800103V0027
Connection cable Type A
1.5 m 800103V0032
5.0 m 12426
Connection cable C14 – valve plug, 1.8 m
(Control 110/230 V AC SECUVAC valve) 800103V0033
Connection cable C14 – valve plug, 5 m
(Control 110/230 V AC SECUVAC valve) 800103V0035
Connection cable C14 – valve plug, 1.8 m
(Control 24 V DC SECUVAC valve) 800103V0034
Connection cable C14 – valve plug, 5 m
(Control 24 V DC SECUVAC valve) 800103V0036
LEYASSIST software for TMPs 230439V01
Air cooling TURBOVAC 90 i radial 800136V0007 - -
Air cooling TURBOVAC 200 i / 250 i radial - 800136V0009 -
Air cooling TURBOVAC 350 i / 450 i radial - - 800136V0005
Water cooling TURBOVAC 350 i / 450 i
with G 1/8" connections - - 800135V0005
Water cooling TURBOVAC 350 i / 450 i
with G 1/8" connections - - 800135V0006
130 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ordering Information TURBOLAB 90 i / 250 i / 350 i / 450 i
Part. No.
Accessories
Venting valve 24 V DC, G 1/8" 800120V0012
Power failure venting valve 24 V DC, G 1/8" 800120V0022
Purge gas valve 24 V DC, G 1/8", 24 sccm 800120V0013
Purge gas throttle G 1/8", 24 sccm 800120V0014
Air filter for TMP G 1/8" 800110V0022
Flange heater
DN 63 CF, 230 V 800137V0003
DN 63 CF, 115 V 800137V0004
DN 100 CF, 230 V 800137V0005
DN 100 CF, 115 V 800137V0006
DN 160 CF, 230 V 800137V0007
DN 160 CF, 115 V 800137V0008
Vibration absorber
Vacuum Pump
DN 63 ISO-K upon request
Systems
DN 63 CF upon request
DN 100 ISO-K 800131V1100
DN 160 ISO-K upon request
DN 160 CF upon request
Centering ring
with protection screen
DN 63 ISO-K 800133V0011
DN 100 ISO-K 800133V0021
DN 160 ISO-K 800133V0031
Centering ring
with splinter guard
DN 63 ISO-K 800133V0012
DN 100 ISO-K 800133V0022
DN 160 ISO-K 800133V0032
Splinter guard
DN 63 CF 800132V0012
DN 100 ISO-K coarse) 800132V0101
DN 100 ISO-K (fine) 800132V0102
DN 100 CF (0.8 mm) 800132V0022
DN 160 CF (0,8 mm. 800132V0032
Protection screen
DN 63 CF 800132V0011
DN 100 CF (3.2 mm) 800132V0021
DN 160 CF (3.2 mm) 800132V0031
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 131
Accessories
for High Vacuum Pump Systems TMP
Adsorption Traps with Aluminium Oxide Insert
Adsorption traps are installed in all
those cases where an oil-free
vacuum is to be produced with oil-
sealed vacuum pumps.
132 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
UNIVEX High Vacuum Experimentation Systems
General
The UNIVEX system family was devel- Their range of applications focuses can be specified according to specific
oped by Leybold for applications in chiefly on vacuum coating technology customer requirements. For this pur-
research and development as well as as well as vacuum process engineering pose, a corresponding questionnaire is
for setting up pilot production units. experiments. provided on the last pages of this
The multi-purpose experimentation chapter.
systems from Leybold are modular and
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leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 133
Contents
General
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Systems
Box Coating Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Glove Box Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Cluster-Tool Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Dactyloscopy Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Space Simulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Process Accessories
Thermal Evaporation of High Melting Point Materials (metals) . . . . . . . . . . . . . . . . . . . . . . . . . 154
Thermal Evaporation of Low Melting Point Materials (organic) . . . . . . . . . . . . . . . . . . . . . . . . 156
Electron Beam Evaporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Sputtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Ion Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Process Gas Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Film Thickness Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Substrate Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Planetary Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Heating, Cooling, Tempering, Bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Load Lock Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
General Accessories
Blank-Off Screw Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Low Pressure Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Overpressure Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Vacuum Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Pneumatically Actuated Swivelling Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
UNIVEX Questionnaire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
134 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Systems
Vacuum Pump
ponents and the pump system
Systems
Advantages to the User
- The control module includes the
PLC, respectively PC controller - Modular system design UNIVEX 400
including the visualisation as well as - Application-wise optimised pump
the power supplies for the process system
components - Multi-purpose vacuum chamber
- Convenient access to the chamber
Vacuum Chamber installations
- Box-shaped stainless steel vacuum - Very simple to operate and use via
chambers UNIVEX 250-600 programmable control
- Octagonal stainless steel vacuum - Suited for retrofitting of process
chamber UNIVEX 900 components (configuration de-
pendent)
- Hinged front door for simple cham-
ber access - For installation into clean-room walls UNIVEX 600
- Viewing window with coating pro-
tection
- Removable stainless steel coating
protection panels
- Flexible connections for chamber
bottom and chamber top
- Connecting flanges for pump sys-
tem and process components
- Coolable and heatable chamber
walls optional
UNIVEX 900
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 135
UNIVEX 250
The UNIVEX 250 is a cost-effective and
compact entry-level coating system for
the laboratory.
Owing to its low height of only approxi-
mately 1.2 meters it is ideally placed on
a benchtop or installed in a frame.
In the vacuum chamber which is
270 mm wide, substrates up to an
overall diameter of 220 mm max. can
be rotated and coated.
The integrated PLC controller allows
you to run manual, respectively semi-
automatic coating processes.
Examples of
equipped vacuum chambers
Electron beam evaporator with fourfold rotating Effusion cell as well as spare blank flanges for sub-
crucible as well as additional double thermal eva- sequent retrofits
porator, each with source shutter
Chamber bottom:
double thermal evaporator with source shutter
Chamber top:
rotating substrate table with substrate shutter
136 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data UNIVEX 250
Vacuum chamber
Material
Chamber body Stainless steel
Chamber door Aluminum
Dimensions
Inside width mm 270
Inside depth mm 370
HInside height mm 400
Connections 1)
Front side Door with window
Rear side DN 1x 160 ISO-K (pump system connection), 2 x 16 ISO-KF, 1 x 25 ISO-KF, 2 x 40 ISO-KF
Bottom plate Variable connections
Vacuum Pump
Cover plate Variable connections
Systems
High vacuum pump 1) TURBOVAC 350 i
Nominal pumping speed for N2 l/s 290
Backing pump 1) SOGEVAC SV 10 B
Nominal pumping speed m3/h 11
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 300 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 137
UNIVEX 400
The UNIVEX 400 is a compact coating
system for laboratory tasks, respective-
ly pilot production runs.
Due to its chamber dimensions, it is
ideal for coating of small to medium-
sized substrates.
In the vacuum chamber which is
420 mm wide, substrates respectively
substrate holders up to an overall
diameter of 350 mm max. can be rotat-
ed and coated.
The integrated PC/PLC controller
allows you to run manual, semiauto-
matic and fully automatic coating pro-
cesses.
Examples of
equipped vacuum chambers
UNIVEX 400 with loadlock
Two magnetron sputter sources, confocal aligned At the foreground: two double thermal evaporators
to the substrate holder rotating at the chamber with source shutters
top. Spare flanges for two further sputter sources In the background: two organics evaporators with
source shutters and two film thickness gauge heads
138 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data UNIVEX 400
Vacuum Pump
Nominal pumping speed m3/h 26
Systems
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 500 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
1950
1100
1350
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 139
UNIVEX 600
The UNIVEX 600 is a compact coating
system for the laboratory, respectively
pilot production runs.
Because of its chamber size it is suited
for medium to large substrate sizes.
The attainable substrate throughput
meets the general requirements for
small series production runs.
In the vacuum chamber which is
600 mm wide, substrates respectively
substrate holders up to an overall
diameter of 550 mm max. can be rotat-
ed and coated.
The integrated PC/PLC controller
allows you to run manual, semiauto-
matic and fully automatic coating pro-
cesses.
Examples of
equipped vacuum chambers
Chamber bottom: electron beam evaporator with Multiple targets for ion sputtering
sixfold rotating crucible
Chamber top: planetary drive for substrate rotation
140 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data UNIVEX 600
Vacuum Pump
Nominal pumping speed m3/h 59
Systems
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 1000 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
1950
1300
1550
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 141
UNIVEX 900
The UNIVEX 900 is the sophisticated
solution for medium to large substrate
sizes, respectively for higher substrate
throughputs.
In the octagonal vacuum chamber
which is 900 mm wide, substrates
respectively substrate holders up to an
overall diameter of 800 mm max. can
be rotated and coated.
The integrated PC/PLC controller
allows you to run manual, semiauto-
matic and fully automatic coating pro-
cesses
Examples of
equipped vacuum chambers
Chamber bottom: electron beam evaporator, ther- Rotating substrate table at the chamber top for
mal evaporator, ion source 10 substrates (in situ combinable with five masks)
Chamber top: rotating substrate dome with turno- + 4 high-temperature thermal radiation heaters on
ver device the rear
142 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Technical Data UNIVEX 900
Vacuum Pump
Backing pump 1) SOGEVAC SV 100 B
Systems
Nominal pumping speed m3/h 97.5
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 1500 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 143
Glove Box Systems
Multi-purpose Vacuum the glove box by means of a front components (configuration depend-
Coating System for Fitting to sliding door ent)
a Glove Box - Easy access to the chamber unit - All system components with excep-
through the rear service door tion of the sliding door are accessi-
The UNIVEX glove box systems were - Very simple to operate and use ble from outside the glove box
developed to coat materials which are
sensitive with respect to the environ- - Suited for retrofitting of process
mental conditions like oxygen or humi-
dity, for example
Design
- The UNIVEX glove box systems
consist of a process module and a
separate electrical cabinet
- The process module includes the
vacuum chamber, the coating com-
ponents and the pump system
- The control module includes the
PLC, respectively PC controller
including the visualisation as well as
the power supplies for the process
components
Vacuum Chamber
- Box-shaped stainless steel vacuum
chambers UNIVEX 250 G – 450 G
- Sliding front door for easy chamber
access through the glove box
- Swivelling rear door for simple
chamber access
- Viewing window with coating pro-
tection Design example
UNIVEX 350 G, consisting of electrical cabinet (left) and coating module (right)
- Removable stainless steel coating
protection panels
- Flexible connections for chamber
bottom and chamber top
- Connecting flanges for pump sys-
tem and process components
Vacuum System
- Mechanical forevacuum pump (dry
compressing or oil sealed)
- High vacuum pump (turbomolecular
or cryo pump)
- Vacuum valves
- Pressure measurement devices
144 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
h
Vacuum Pump
Type h b b1
Systems
UNIVEX 250 G 1700 700 800
UNIVEX 350 G 1800 900 800
UNIVEX 450 G 1950 1150 1000
b1
b
Dimensional drawing of the glove box units, shown without process installations
Complete Solutions,
including Glove Box
Upon request Leybold will also arrange
the delivery of turnkey solutions con-
sisting of the UNIVEX 350 G coating
system and a glove box from a single
source.
Glove box system with UNIVEX 350 G coating modules fitted to the rear
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 145
UNIVEX 250 G
The UNIVEX 250 G is a convenient and Substrates, respectively substrate approximately 220 mm can be pro-
cost-effective solution for coating tasks holders up to an overall diameter of cessed.
requiring not much space.
Vacuum chamber
Material
Chamber body Stainless steel
Front sliding door Stainless steel
Rear swivelling door Aluminum
Dimensions
Inside width mm 270
Inside depth mm 370
HInside height mm 400
Connections 1)
Front side Sliding door for glove box access; manually operated and pneumatically closing
Rear side turning door for service access; manually locked
Bottom plate Variable connections
Cover plate Variable connections
Left side DN 1x 160 ISO-K (pump system connection), 2 x 16 ISO-KF, 1 x 25 ISO-KF
High vacuum pump 1) TURBOVAC 350 i
Nominal pumping speed for N2 l/s 290
Backing pump 1) SOGEVAC SV 10 B
Nominal pumping speed m3/h 11
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 350 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
146 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
UNIVEX 350 G
The UNIVEX 350 G combines a com- 350 G offers optimum space conditions Substrates, respectively substrate
pact design with plenty of chamber and operator convenience as to pro- holders up to an overall diameter of
space. cess components and substrate pro- approximately 300 mm can be pro-
For many coating tasks the UNIVEX cessing. cessed.
Vacuum chamber
Material
Chamber body Stainless steel
Front sliding door Stainless steel
Rear swivelling door Stainless steel
Dimensions
Vacuum Pump
Inside width mm 370
Systems
Inside depth mm 380
HInside height mm 500
Connections 1)
Front side Sliding door for glove box access; manually operated and pneumatically closing
Rear side turning door for service access; manually locked
Bottom plate Variable connections
Cover plate 1x 200 ISO-K, 4 x installation bore ø 34,5 mm
Left side DN 1 x 160 ISO-K (pump system connection), 2 x 16 ISO-KF, 1 x 25 ISO-KF, 1 x 40 ISO-KF
High vacuum pump 1) TURBOVAC 450 i
Nominal pumping speed for N2 l/s 430
Backing pump 1) SOGEVAC SV 25 B
Nominal pumping speed m3/h 26
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 400 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 147
UNIVEX 450 G
Owing to its chamber dimensions, the Substrates, respectively substrate With a height of 650 mm, the vacuum
UNIVEX 450 G is suited for all coating holders up to an overall diameter of chamber is also suited for lift-off appli-
tasks requiring much space over 400 mm can be processed. cations.
Vacuum chamber
Material
Chamber body Stainless steel
Front sliding door Stainless steel
Rear swivelling door Aluminum
Dimensions
Inside width mm 500
Inside depth mm 500
HInside height mm 650
Connections 1)
Front side Sliding door for glove box access; manually operated and pneumatically closing
Rear side turning door for service access; manually locked
Bottom plate Variable connections
Cover plate 1x 250 ISO-K, 4 x installation bore ø 34,5 mm
Left side DN 1 x 250 ISO-K (pump system connection), 2 x 16 ISO-KF, 1 x 25 ISO-KF, 1 x 40 ISO-KF
High vacuum pump 1) TURBOVAC MAG W 700 iP
Nominal pumping speed for N2 l/s 590
Backing pump 1) SOGEVAC SV 40 B
Nominal pumping speed m3/h 44
Controller PLC with graphic touchscreen
Required supplies
Voltage 400 V, 3 phases / N / PE / 50 Hz 2)
Cooling water
Inlet pressure bar (abs.) 4 to 6
Consumption, approx. l/min Dependent on chamber installations
Feed temperature °C +18 to +25
Compressed air bar (abs.) 4 to 6
Weight, approx. kg 500 3)
1)
Standard configuration, other hole patterns / flanges / viewing windows / pumps upon request
2)
Other voltages and frequencies upon request
3)
Total weight without chamber installations/process components
Part No.
148 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Notes
Vacuum Pump
Systems
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 149
Cluster-Tool Systems UNIVEX C
For special applications we can also
supply cluster systems based on the
UNIVEX concept. These clusters are
equipped according to customer
requirements and incorporate separate
processing, load lock and transfer
chambers.
Design example:
UNIVEX 450 C with two process chambers as well as load lock chamber arranged at the centre. The sub-
strates are moved using linear transfer rods (left and right)
150 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
For transporting the substrates cation requirements and will generally
between the individual vacuum cham- allow fully automatic running of the
bers, commonly motor driven robot process including recipe processing.
arms or linear transfer drive units are Additional features like data logging,
used. password protected and priority
dependent user access as well as
The UNIVEX control software is cus-
remote access for servicing can be
tomised according to the specific appli-
optionally integrated.
Vacuum Pump
Systems
Design example:
Automatically controlled substrate magazine with
robot arm access
Design example:
Load lock chamber with central vacuum robot for
substrate transportation into radially arranged pro-
cess chambers
Design example:
Coating module (centre) with decentralised pump systems (left and right) and control console
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 151
Dactyloscopy Systems UNIVEX D
Leybold has developed a coating sys-
tem, which relies on a recognized metal
evaporation process to reveal finger-
prints on items containing fingerprint
evidence.
Design example:
UNIVEX 450 D, consisting of vacuum coating module (right) and separate electrical cabinet (left)
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Space Simulation Systems UNIVEX S
We are offering the UNIVEX S line for tem and supply module with process heated and cooled, in a vacuum.
simulation of space conditions as well controller. The process module is moved manually
as other thermal vacuum experiments. The simulation chamber is typically along rails so that the simulation cham-
It generally consists of a cylindrical vac- equipped with temperature controllable ber can be opened for loading
uum chamber with high vacuum sys- trays and shrouds, which may be both
Vacuum Pump
Systems
Opened chamber of the UNIVEX 1000 S with tem-
perature controllable shrouds and substrate tray
Design example:
UNIVEX 1000 S with closed simulation chamber
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 153
Process Accessories
Thermal Evaporation
of High Melting Point Materials (metals)
Single Thermal Evaporator Technical Data Single Thermal Evaporator
Consisting of two water-cooled high Rating per conductor V max. 100
voltage feedthroughs with terminal A 500
blocks for 34.5 mm dia. holes. Seals FPM
Weight kg 2.5
Part No.
Weight kg 3.9
Part No.
Weight kg 3.5
Part No.
For the single thermal evaporator, two high current cables are required
2)
For the dual thermal evaporator, three high current cables are required
154 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
AS 153 High current power Technical Data Power Supply Unit
supply unit
Cabinet 19" rack module, 2 HU
For supplying thermal evaporators. Installation depth 520 mm
Output voltage/current, max. 8 V, 400 A
Inputs Remote control unit for controlling the
evaporation power (0 to 10 V)
Main power supply 230 V, 50/60 Hz, 10 A
AS 153 high current power supply unit
Weight, approx. kg 10
Part No.
Vacuum Pump
Systems
AS 153 high current power supply unit upon request
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 155
Thermal Evaporation
of Low Melting Point Materials (organics)
Organic material evaporators are spe- process at precisely controlled heating material evaporators as a complete
cial instruments based on the thermal temperatures in the range between package, consisting of evaporator
principle developed to evaporate most- 50 °C and 600 °C. source, automatic evaporator shutter
ly temperature sensitive organic materi- and 19" rack mount controller.
For installation within the UNIVEX
als.
systems, Leybold supplies organic
Such instrumentation ensures a coating
Upon request we shall be pleased to provide an offer which specifically matches the requirements of your
application.
156 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Electron Beam Evaporation
Various models of electron beam
evaporators and power supplies are
available for installation in the UNIVEX
systems.
Vacuum Pump
Systems
rotatable multi-crucible evaporators are
available.
Electron beam evaporator with rotatable six-
pocket crucible
Power Supplies
The power supply unit for the individual
electron beam evaporators is selected
depending on the maximum evapora
tion power which is required, as well as
the demanded properties for X/Y beam
deflection. Models with output power
ratings ranging from 3 kW to 10 kW are
available.
Upon request we shall be pleased to provide an offer which specifically matches the requirements of your
application.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 157
Sputtering
Magnetron Sputter Sources DC Power Supplies
The magnetron sputter sources, which For DC sputtering, power supply units
can be built into the UNIVEX systems, with a rated output power ranging
are DC/RF compatible. This means, between 500 W and 3 kW are available.
they may be operated either with a DC These are 19-in. rack mount units
or also with a RF power supply. which can be installed in the UNIVEX
In addition, pulsed DC power supplies cabinets.
are possible.
Here as standard round planar sputter RF Power Supplies
sources with target diameters ranging 2-in. magnetron with in-situ tiltable sputter head,
pneumatically actuated target shutter and gas feed For RF sputtering, power supply units
from 2-in. to 6-in. are available. Selec-
with a rated output power ranging
tion and equipping here depends on
between 300 W and 2 kW are available.
the substrate size to be coated, the
These are 19-in. rack mount units
specified sputtering process and the
which can be installed in the UNIVEX
target material as well as the available
cabinets.
installation space.
Other target sizes and magnetron Moreover, automatically controlled RF
types (rectangular sources, for exam- matchboxes are supplied for imped-
ple) are available upon request. ance matching between the RF power
4-in. magnetron with in-situ tiltable sputter head, supply and the magnetron.
pneumatically actuated target shutter and gas feed
Gas Inlet
Sputtering sources can only be opera
ted with a process gas present. For
this, manually operated variable leak
valves or automatically controlled mass
flow controllers are available options.
Upon request we shall be pleased to provide an offer which specifically matches the requirements of your
application.
158 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Ion Sources
Ion sources are frequently used to As to design and operating principle,
either clean or etch the substrates different types of ion sources are availa-
before running the actual coating pro- ble, for example
cess, or to optimise the thin film prop-
- Gridded and gridless ion sources
erties during deposition. In the case of
the latter process, the ion source - DC ion sources and RF ion sources
serves to support the coating process - Flange mounted ion sources and ion
(IBAD – Ion Beam Assisted Deposition). sources built in/aligned in the
However, there are also some PVD pro- vacuum
cesses, during which the ion source is
directly needed to produce the thin
films, for example during ion beam
sputtering
Vacuum Pump
Systems
Gridless DC ion source with filament for plasma Filamentless RF grid type ion source
neutralisation
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 159
Process Gas Inlet
In plasma supported processes (sput- flow controller (MFC – Mass Flow Con- logue interface or a EtherCAT interface.
tering, etching, glow discharge, bias) or troller). The MFC control range is The possible gases respectively gas
reactive deposition methods, generally depending on the requirements mixtures within a UNIVEX system
a gas supply from the outside is neces- between approximately 0 to 10 sccm depend on the type of required appli-
sary. The gas may be supplied either and 0 to 500 sccm. cation and the installed system hard-
manually with a gas-dosing valve or ware (in particular the pump system).
The available MFC models are
program-controlled by way of a gas
equipped either with a 0 to 5 V ana-
Mass Flow Controller (MFC) Technical Data Mass Flow Controller (MFC)
For controlled inlet of gas in connection
Gas flow, max. sccm selectable between 10 and 500
with automated plasma processes
(sputtering, etching, glow discharge ). Supply voltage V DC 24
The MFC is controlled by a PC or a
Control interface analog 0 – 5 V or EtherCAT
PLC provided from the side of the cus-
tomer.
Ordering Information Mass Flow Controller (MFC)
Part No.
Variable Leak Valve with Technical Data Variable Leak Valve with Isolation Valve
Isolation Valve
Gas inlet rate qL mbar x l/s 5 x 10-6 to 1 x 103
For manually controlled inlet of gas in
connection with plasma processes Connection flange DN 16 ISO-KF
(sputtering, etching and glow discharge).
Part No.
160 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Film Thickness Measurement
Various thin film thickness measuring As standard, oscillating crystal systems The sensor head is driven either by a
instruments may be installed in the are used. These may consist of one or monitor (allowing only the measure-
UNIVEX units. several sensing heads with or without ment of deposition rate and film thick-
shutter, and upon request are available ness) or by a controller (allowing mea-
The selection depends on the mea
for UHV operation (i.e. are suitable for surement of the film parameters and
surements needed and the required
degassing). control of the deposition rate).
degree of automation.
Upon request we can provide an
offer which specifically matches the
requirements of your application.
Vacuum Pump
Systems
Example of a thin film controller
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 161
Substrate Rotation
To attain the desired film properties, a ble with a wide range of substrate rota- angle positionable solution (for place-
rotary movement of the substrates is tion accessories. ment or transfer tasks).
very often necessary in deposition pro- A simple, manually operated rotation In addition, coaxial drives with two
cesses. axis can be implemented just as a con- independently operated rotating tables
tinuously revolving motor shaft or an can be offered.
The Leybold UNIVEX system is availa-
Planetary Drives
For high demands regarding thickness placed on so-called planets. The plan- Different types of planetary drives are
uniformity of the deposited film, plane- ets revolve eccentrically about a central possible depending on the specific kind
tary drives are suitable. Here the sub- axis but they additionally rotate about of task (size and number of substrates,
strates, which are to be coated, are their own centre point. angle of inclination, throughput times).
Planetary drive with gear drive and three planets, firmly installed, but where the angle is adjustable
Our consulting experts are available to inform you about substrate movement options.
For these please ask us for a quotation.
162 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Heating, Cooling, Tempering, Bias
The thermal manipulation of substrates
is an important method to optimise
coating results. For this, Leybold
Vacuum offers within the scope of its
UNIVEX systems numerous solutions.
Depending on requirements and tech-
nical feasibility, thermal solutions may
also be combined with other properties
for example rotation or substrate bias.
Rotatable thermal radiation heater with quartz lamps Rotating contact heater based on the resistance
Substrate Heating
heating principle
For temperature-controlled heating,
different contact and thermal radiation
Vacuum Pump
Systems
heaters are available. The selection of
the optimal solution depends above all
on the desired temperature range, the
substrate size and the substrate mate-
rial.
Substrate Cooling
Heat sensitive substrates or substrate
coatings necessitate during the deposi-
tion process some kind of cooling.
Leybold offers both inactively as well as
actively cooled substrate holders. As
cooling media, water, liquid nitrogen
(LN2) or special cooling liquids can be
used.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 163
Substrate Tempering
Through the utilisation of a special tem-
perature control liquid, it is possible to
heat or also cool a substrate. The pos-
sible temperature range lies between
approximately -50 °C and +150 °C for
static substrate holders, respectively
-20 °C and +100 °C for rotating sub-
strate holders.
Substrate Bias
Pre-cleaning of the substrate with RF
or DC biasing prior to deposition can
improve the adhesive properties of the
film. Leybold offers insulated substrate
holders and upon request matching
power supplies.
164 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Load Lock Systems
To improve the process conditions and tage to save time during pumpdown the pump system as well as the design
to increase coating throughput, fre- and the ability to attain significantly bet- for the substrate transport facility
quently additional load lock chambers ter vacuum pressures in the process depend on the specific kind of applica-
are used. These are connected to the chamber, since it will not have to be tion.
process chamber and are vacuum-wise vented when changing the substrates.
We shall be pleased to assist you as
separated by a gate valve. By means of Usually the load lock chamber will be
to the possibilities offered by a load
a transport facility (linear transfer rod, significantly smaller compared to the
lock system in your UNIVEX applica-
vacuum robot or alike) the substrate is process chamber.
tion.
transported between the chambers. Selection of the load lock chamber and
The load lock system offers the advan-
Vacuum Pump
Systems
Load lock chamber for a single substrate with View into the opened load lock chamber onto the
automatically operated linear transfer unit substrate end effector
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 165
General Accessories
Weight kg 0.1
Part No.
Part No.
Low Pressure Safety Switch
PS 113 A, DN 16 ISO-KF;
PS 113 A Safety Switch complete with 3 m long cable 230 011
Connection DN 16 ISO-KF
28
Part No.
DN 16 KF
Overpressure Safety Valve 890 39
Dimensional drawing for overpressure safety valve
166 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Vacuum Feedthrough for the Technical Data Vacuum Feedthrough
Transfer of Electrical Signals
Rating per conductor V max. 700
For installation in a 34.5 mm diameter A 16
installation bore.
Seal FPM (FKM)
Connection on the side of the atmos-
phere through a six-way plug (included Weight kg 0.3
in the delivery).
Connection on the vacuum side
Ordering Information Vacuum Feedthrough
through a plug with soldered contacts
(included in the delivery).
Part No.
Vacuum Pump
Vacuum feedthrough
Systems
Pneumatically Actuated Technical Data Pneumatically Actuated
Swivelling Shutter Swivelling Shutter
For covering substrates or coating Control voltage V DC 24
sources like thermal, respectively elec- Dimensions of the shutter panel mm upon consultation
tron beam evaporators.
With pneumatic drive unit and shutter
panel; for installation within installation
bores having a diameter of 34.5 mm.
Ordering Information Pneumatically Actuated
Swivelling Shutter
Part No.
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 167
UNIVEX - Experimental vacuum coaters
Questionnaire page 1
Customer
Substrate
Max. substrate dimensions
Substrate material(s)
Substrate per batch pcs.
Deposited film
Coating material(s)
Layers per substrate pcs.
Any materials incompatible with your coating process (i.e. aluminum, copper, viton, etc.)
yes, these materials are
Deposition process
Questionnaire page 2
Vacuum chamber
Pump system
Fore-vacuum pump dry oil-sealed
High vacuum pump cryo turbomolecular
Vacuum Pump
Systems
Ultimate pressure mbar/ Torr
System control
(Standard is PLC with automatic pump system control and manual deposition control)
Installation
Location
in a clean room completely yes
in the clean room wall yes
Commercial aspects
leybold
Leybold Köln, HV System, 2016 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 169
Calibration Systems
General
CS Calibration Systems
The requirements imposed on vacuum Routine calibrations of vacuum g auges purpose which cover a calibration range
engineering with regard to accuracy of are an important component of quality from 1000 mbar to 1 x 10-7 mbar
the measurements, reproducibility and assurance schemes. The calibration (750 to 0.75 x 10 Torr).
-7
unambiguity of the determined vacuum systems from Leybold put the custom-
Each system is equipped with s everal
pressures have increased steadily over er in a position to check and recalibrate
certified reference pressure sensors
the last years on his own the specified and necessary
(transmitter standards), which each
accuracy of his vacuum gauges.
cover a part of the specified range of
Calibration systems are available for this
calibration p ressures. In the pump
system, turbomolecular pumps
TURBOVAC with DIVAC diaphragm
pumps are used. A variable leak valve
is used to let the gas into the calibra-
tion chamber. In the case of the calibra-
tion system CS7, the gas inlet line is,
moreover, equipped with it’s own pump
system.
1000 mm
39.37 in.
39.37 in.
170 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Products
Technical Data Calibration System
CS3 CS3 mobil CS7
Calibration range mbar 1000 to 1 x 10-3 1000 to 1 x 10-3 1000 to 1 x 10-7
(Torr) (750 to 0.75 x 10-3) (750 to 0.75 x 10-3) (750 to 0.75 x 10-7)
Pressure measurement range mbar 1000 to 2 x 10-6 1000 to 2 x 10-6 1000 to 2 x 10-9
(Torr) (750 to 1.5 x 10-6) (750 to 1.5 x 10-6) (750 to 1.5 x 10-9)
Vacuum chamber connections 5 (3) x DN 16 ISO-KF 5 (3) x DN 16 ISO-KF 3 (0) x DN 16 CF
(in brackets: disposable for user) 1 (0) x DN 25 ISO-KF 1 (0) x DN 25 ISO-KF 7 (5) x DN 40 CF
Pump system Turbomolecular pump and Turbomolecular pump, two- Two turbomolecular pumps
diaphragm vacuum pump stage rotary vane vacuum and diaphragm vacuum
pump and pump bypass pump
(manual valves)
Fixed / mobile fixed mobile (with castors) fixed
Gas inlet via variable leak valve via variable leak valve via variable leak valve
Extra pump system for admitting gas no no yes
Vacuum Pump
Heater for the vacuum chamber no no yes
Systems
Application examples:
Which pressure sensors may be calibrated with which system?
Type of Sensor Calibration System
CS3 / CS3 mobile CS7
Diaphragm sensors
BOURDONVAC n n
Capsule vacuum gauges n n
DIAVAC DV 1000 n n
DI/DU 200/201/2000/2001 n n
CTR 90, CTR 91, CTR 100
(1000 – 1 Torr full scale) n n
CTR 91 (0.1 Torr full scale) / CTR 101 n
THERMOVAC sensors
TR 301, TR 306 n n
TR 211, TR 216, TTR 211, TTR 216,
TTR 90, TTR 91, TTR 96, TTR 100, TTR 101 n n
SRG/VISCOVAC sensor
(spinning rotor gauge)
VK 201, SRG n
PENNINGVAC sensors
PR 25, PR 26, PR 27, PR 35,
PR 36, PR 37, PTR 90, PTR 225 n
IONIVAC sensors
ITR 90, ITR 100, ITR 200 n
IE 414, IE 514 n
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 171
Notes
172 Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems leybold
Notes
Vacuum Pump
Systems
leybold Leybold Full Line Catalog (Edition 09/2019) - Vacuum Pump Systems 173
Sales and Service
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