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Lufthansa
Technical Training
A318/A319/A320/A321 EASA Introduction
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
Page 1
Lufthansa
Technical Training
A318/A319/A320/A321 EASA Introduction
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DEVELOPMENT
00
Page 4
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DEVELOPMENT
00
VIDEO
Page 5
Figure 1 The A320 Family Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DEVELOPMENT
00
SIDESTICK
The conventional control column is replaced by two sidesticks for control of the
aircraft. They send electrical signal to the flight control computers.
Page 6
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INTRODUCTION A318/A319/A320/A321
DEVELOPMENT
00
MCDU
EFIS
ECAM
COMPOSITE
CIDS
EFCS
FADEC
Page 7
Figure 2 A320 Family Highlights Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
AIRCRAFT GENERAL
00
AIRCRAFT GENERAL
MAINTENANCE OPTIMISATION
The A320 Maintenance check intervals have been escalated several times
since entry into service. This is proof of the low−level of non−routine findings in
A320 maintenance. A more flexible maintenance program (non “letter check“)
is available to all operators since Jan 2005.
Usage parameters(days or months/ Flight hours/Flight cycles) are now used in
order to optimise the resulting intervals for each operator utilisation. The tasks
of former A and C checks are split between 3 different sub−groups which have
their interval expressed in the corresponding usage parameter (calendar /
hourly / cyclic).
Each Operator is therefore able to optimise the Checks intervals depending on
their own aircraft utilisation.
S Daily check: 36 hours
S Weekly check: 8 calendar days
S A check: 600 FH / 750 FC / 100 days
S C check: 20 months / 4500 FC / 6000 FH
S Zonal/Structure check : 6/12 years
S Fatigue threshold: 24000 FC
S Landing Gear overhaul: 10years / 20000 FC
Page 8
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
AIRCRAFT GENERAL
00
Page 9
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
AIRCRAFT GENERAL
00
Page 10
Figure 3 Typical Operating Ranges Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
AIRCRAFT GENERAL
00
MAXIMUM SEATS:
A321: 220
A320: 180
A319: 156
A319: 160 with double overwing exit
A318: 132
Page 11
Figure 4 Seat Quantity Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
MATERIALS
00
AIRCRAFT MATERIALS
Metallic Materials
The basic A/C structure is made of aluminum alloys with stainless steel and
titanium alloys in specific areas.
Composite Materials
Composite materials are used for primary and secondary structure.
Composite materials represent about 15% of the A/C structural weight.
Carbon Fiber Reinforced Plastic (CFRP) is mainly used for primary structures,
whilst Aramid Fiber Reinforced Plastic (AFRP) and Glass Fiber Reinforced
Plastic (GFRP) are only used for secondary structures. Quartz Fiber
Reinforced Plastic (QFRP) is used for the radome.
Page 12
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
MATERIALS
00
Page 15
Figure 6 Cockpit Presentation Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
COCKPIT & AVIONICS COMPARTMENT
00
AVIONICS COMPARTMENT Avionics Compartment − Lateral Right Part
S This part contains the following items of equipment:
General
S Ann Lt Test Unit 70VU, between Frames 10 and 12,
S Relay Box 103VU, between Frames 9 and 10,
The avionics compartment is located in the underfloor nose section between
Frames 1 and 24. S Contactor Box 107VU, between Frames 15 and 16,
Its structure is as follows: S It is also fitted with two batteries, 2 transformer rectifiers, 1 static inverter
and 2 battery charge limiters.
S Frames 1 to 9: the avionics compartment forward part, forward of the nose
landing gear well, under the cockpit. An underfuselage off−centered door provides external access at Frame 13.
S Frames 0 to 20, R side and L side: the avionics compartment lateral left and Avionics Compartment − Lateral Left Part
lateral right parts, on each side of the nose gear well, under the cockpit and
This part contains the following items of equipment:
the forward passenger compartment.
S AC/DC Emergency Power Center 106VU, between Frames 13 and 15,
S Frames 20 to 24: the avionics compartment aft part, aft of the nose gear
well, under the forward passenger compartment. S the associated generator control unit, transformer rectifier and transformer.
The total capacity of the ventilated racks is 415 MCU (Modular Concept Unit ). An underfuselage off−centered door provides external access at Frame 14.
Each part is fitted with a door allowing access from the outside. An access Avionics Compartment − Aft Part
panel in the aft part of the avionics compartment allows a connection with the
This part contains the following items of equipment:
passenger compartment.
S A 30 MCU capacity rack with an adjustable shelf for ADIRS installation,
Avionics Compartment − Forward Part located under the air cooling pack for the ventilated equipment, between
This part contains the following items of equipment: Frames 21 and 22.
S Weather Radar Shelf 109VU S Aft Electronics Rack 80VU
Between Frames 2 and 4, L side, there is a 16 MCU capacity rack for Between Frames 23A and 24 there is a 274 MCU capacity transversal rack
Weather Radar installation. having four levels.
S FWD Electronics Rack 90VU An underfuselage off−centered door provides external access at Frame 22.
Between Frames 7 and 8, there is a 95 MCU capacity transversal rack fitted An access panel allows connection with the passenger compartment.
with five shelves. NOTE: This access panel is normally closed, locked and sealed because
Space is provided for installation of non−Arinc miscellaneous items (window of the galley above.
heat computers, probe heat computers, contactors, relays, miscellaneous
equipment, etc...).
There is also a ground power receptacle forward of the nose gear between
Frames 7 and 8.
All the rack shelves are removable. An underfuselage access door is provided
at Frame 4.
Page 16
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Technical Training
INTRODUCTION A318/A319/A320/A321
COCKPIT & AVIONICS COMPARTMENT
00
FR24A
FR21
FR20
Acess Door Forward
80VU
811
FR16
FR9
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
5,75m 5,75m
3,95m 18Ft 10in 3,95m 18Ft 10in
12ft 11in 12ft 11in
A318 A319
34,1m 34,1m
111ft 10in 111ft 10in
12,45m 12,45m
40ft 10in 40ft 10in
7,95m 7,95m
24ft 11in 24ft 11in
Page 19
Figure 8 Dimensions A318 and A319 Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
g
A320 A321
37,57m 44,5m
123Ft 3in 146Ft
5,75m 5,75m
3,95m 18Ft 10in 3,95m 18Ft 10in
12ft 11in 12ft 11in
A320 A321
34,1m 34,1m
111ft 10in 111ft 10in
12,45m 12,45m
40ft 10in 40ft 10in
7,95m 7,95m
24ft 11in 24ft 11in
Page 20
Figure 9 Dimensions A320 and A321 Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
ÎÎ
Î
ÎÎÎ
ÎÎÎ Î
ÎÎÎ
1 24 35 35.8 47 47.5 64 87
A321
ÎÎ
Î
ÎÎ
ÎÎÎ
Î
ÎÎÎ ÎÎ
Î
ÎÎ
ÎÎÎÎ ÎÎ
ÎÎÎ
+13 FRAMES
(+ 6.93 m / 273 in)
SECTION 11/12 13/14 14A 15 16A 16/17 18 19
+ 8 FRAMES + 5 FRAMES
1 24 32 51 64 87
ÎÎÎ ÎÎ
Î ÎÎ
Î
ÎÎ
ÎÎ
ÎÎÎ ÎÎ
Î
ÎÎ
ÎÎÎ
A320
(BASE MODEL)
- 3 FRAMES - 4 FRAMES
ÎÎ
Î ÎÎ
Î
ÎÎ
Î
ÎÎ
Î Î
ÎÎ
Î
ÎÎ
A319
- 7 FRAMES
(- 3.73 m / 147 in)
1 24 35 47/51 64 70 87
- 1.5 FRAMES - 3 FRAMES
24
A318
- 4.5 FRAMES
(- 2.38 m / 94 in)
1 27/28 29 64 70 87
Page 21
Figure 10 Dimensions General Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
REFERENCE AXES
The structure elements are installed according to the following reference axes.
S The X (roll) axis in the longitudinal direction of the fuselage.
S The Y (pitch) axis in the direction of the wing span.
S The Z (yaw) axis in the vertical direction
The cross section P presents a typical fuselage section at frame 47.
NOTE: The reference (station 0) for all structural measurements for the
X axis is set at 100 inch (254 cm) forward of the A/C nose.
Page 22
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
Page 23
Figure 11 Reference Axes Lufthansa
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
STATION NUMBERS
Fuselage
The Station number is the distance in centimeters of a cross−section from a
reference point. The station/frame numbers shown agree with the section
boundaries.
Page 24
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
Page 25
Figure 12 A318/A319/A320/A321 Stations Lufthansa
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
Vertical Stabilizer
For the vertical stabilizer the reference station is Z=0 at the vertical A319/A320/A321
Z−axis. Due to the fin tip extension, the A318 station numbers have
changed. The new additional rib 12N is on the STA597.
A318
Page 27
Figure 14 THS, Engine & Wing Stations Lufthansa
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A318/A319/A320/A321 EASA Introduction
Lufthansa
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
06−20 ZONING
MAJOR ZONES
General
The aircraft is divided into zones as follows:
S the major zones
S the major sub−zones
S the zones
A three digit number identifies the zones.
Major zones
There are 8 major zones for the aircraft, which are identified by the hundreds
as follows:
S 100 Lower Half of the Fuselage to Aft Pressure Bulkhead
S 200 Upper Half of the Fuselage to Aft Pressure Bulkhead
S 300 Stabilizers
S 400 Nacelles
S 500 Left wing
S 600 Right wing
S 700 Landing gear
S 800 Doors
Page 28
Lufthansa
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
A320
Page 29
Figure 15 Major Zones Lufthansa
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
MAJOR SUB-ZONES
Major sub-zones
Major sub−zones are identified through tenth digit of the three digit zone
number.
Numbering takes places within the major zone from
S front to rear and
S inboard to outboard, e.g. 210, 220 etc. (except 190 are wing to body
fairings).
A zone defines a certain position within that major sub−zone.
They are identified through single digit numbering, counting from 0 to 9.
Numbering within a major sub−zone happens as follow :
S from front to rear
S from inboard to outboard
S uneven numbers (e.g. 131, 211, etc.) identify the left hand side of the center
line
S even numbers (e.g. 142, 162, 264, etc.) identify the right hand side of the
center line
Example
For example : 162
S Major−zone 100 = identifies the range below center line.
S Major sub−zone 160 = identifies the bulk cargo compartment.
S Zone 162 = identifies the forward, right hand part of the bulk cargo
compartment.
NOTE: Wings, stabilizers and engine nacelles have similar major
sub-zones and units.
Page 30
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INTRODUCTION A318/A319/A320/A321
DIMENSIONS AND AREAS
06
Page 31
Figure 16 Major Sub-Zones Lufthansa
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A318/A319/A320/A321 EASA Introduction
Lufthansa
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INTRODUCTION A318/A319/A320/A321
LIFTING AND SHORING
07
Jacking Points
Jacking pads have to be used under the jacking points to spread the loads.
Page 32
Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
LIFTING AND SHORING
07
JACKING POINT
FR73
FR74
RIB9
FR8
JACKING POINT
Page 33
Figure 17 Jacking Points Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
LEVELING AND WEIGHING
08
Quick Leveling using the ADIRU (Air Data Inertial Reference Unit)
First, follow the Inertial Reference (IR) alignment procedure. Then on the
MCDU scratchpad the AIDS alpha call−up code has to be entered:
PTCH for the pitch angle to do a check of the longitudinal alignment,
ROLL for the roll angle to do a check of the transverse alignment.
To start this procedure, first of all the aircraft must be lifted. After that, read the
pitch and roll angles in the MCDU scratchpad.
Then operate the hydraulic jack below the wing to get the transverse alignment.
Then operate the forward hydraulic jack to get the longitudinal alignment.
When you have done the longitudinal alignment, do a check of the transverse
alignment.
Page 34
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INTRODUCTION A318/A319/A320/A321
LEVELING AND WEIGHING
08
Page 35
Figure 18 Quick Leveling with Attitude Monitor or AIDS Lufthansa
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A318/A319/A320/A321 EASA Introduction
Lufthansa
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INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
Page 36
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INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
WARNING:
MAKE SURE THAT WHEN THE AIRCRAFT MOVES WITH ITS POWER ON THE
GROUND
− NO PERSONS GO WHERE THE AIRCRAFT CAN CAUSE THEM INJURY OR CAN
KILL THEM
− NO OBJECTS STAY WHERE THE ENGINES CAN BLOW THEM AWAY OR CAN
PULL THEM INTO THE ENGINES BY SUCTION.
Caution
DO NOT TOW OR MOVE THE AIRCRAFT ON THE GROUND IF THE ENGINE COWLS
ARE OPEN.
MOVEMENT OF THE AIRCRAFT WITH THE COWLS OPEN CAN CAUSE DAMAGE
TO THE COWLS AND THE NACELLE STRUCTURE.
IF YOU MUST CLOSE THE ENGINE COWLS WHEN THE ENGINE IS NOT
INSTALLED, BE CAREFUL WITH THE THRUST REVERSER COWLS. IF THE COWLS
CLOSE TOO FAR, THERE IS A RISK OF DAMAGE TO HINGE N 4.
Page 37
Figure 19 Safety Precautions Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
VIDEO
Towing
Lever
Tow Bar
H Norm Position
Tow
Truck
3m
Towing Position Safety Pin
Torsion
Push Pull
Turning Point
Page 39
Figure 20 Towing Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
09−20 TAXIING
SAFETY PRECAUTIONS
WARNING: MAKE SURE THAT WHEN THE AIRCRAFT MOVES WITH ITS
POWER ON THE GROUND:
- NO PERSONS GO WHERE THE AIRCRAFT CAN CAUSE
THEM INJURY OR CAN KILL THEM
- NO OBJECTS STAY WHERE THE ENGINES CAN BLOW
THEM AWAY OR CAN PULL THEM INTO THE ENGINES
BY SUCTION.
WARNING: DURING TOWING/TAXIING OPERATIONS (LOW−SPEED
OPERATIONS INCLUDED), EACH PERSON IN THE
AIRCRAFT MUST BE IN A SEAT AND THE SEAT BELT MUST
BE FASTENED.
IF THE SEAT BELT IS NOT FASTENED, THERE IS A RISK OF
INJURY IF THE AIRCRAFT STOPS SUDDENLY.
Turning Radii
The movement of the aircraft with its power on the ground is called taxi of the
aircraft.
During taxi of the aircraft, the minimum turning radii must be respected.
Page 40
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INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
Page 41
Figure 21 Turning Radii Lufthansa
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INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
DANGEROUS AREAS
Danger Areas
Safety precautions must be taken to avoid danger from engine suction and
exhaust areas.
Access to the engine is only allowed through the entry corridor.
CAUTION: NOTE THAT THE ENTRY CORRIDOR MUST BE CLOSED
FOR WIND DIRECTIONS GREATER THAN 90º.
WARNING: THERE IS NO SAFE ACCESS CORRIDOR WHEN THE
ENGINE IS RUNNING ABOVE MINIMUM IDLE.
Depending on the distance from the running engine and on its power setting, it
is necessary to wear ear protection and to respect the maximum time
exposure.
Page 42
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INTRODUCTION A318/A319/A320/A321
TOWING&TAXIING
09
Entry
Corridor
to Fan Case
Area
Exhaust Wake
Danger Areas
65 mph (105 km/h)
Exhaust Wake or greater.
Danger Areas No entry 775ft (236m)
65 mph (105 km/h) aft of nozzle exit
or greater.
No entry 82ft (25m)
aft of nozzle exit
Exhaust Wake
Danger Areas Exhaust Wake
65 mph (105 km/h) Danger Areas
or less. 65 mph (105 km/h)
to 199ft (61m) or less.
to 1235ft (376m)
Lufthansa
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INTRODUCTION A318/A319/A320/A321
PARKING, MOORING, STORAGE &
RETURN TO SERVICE 10
Page 45
Figure 23 Parking Lufthansa
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INTRODUCTION A318/A319/A320/A321
PARKING, MOORING, STORAGE &
RETURN TO SERVICE 10
10−20 MOORING
Mooring of the Aircraft
WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN
POSITION ON THE LANDING GEAR.
WARNING: MAKE SURE THAT THE WHEEL CHOCKS ARE IN POSITION.
CAUTION: THE LAST FEET OF ALL TAXIING AND TOWING
OPERATIONS MUST BE IN A STRAIGHT LINE. THIS IS TO
PREVENT FORCE ON THE TIRES AND THE MAIN LANDING
GEAR.
The function of mooring is to prevent damage to the aircraft on the ground in
high wind conditions.
For wind speeds less than 50 Kts:
S mooring is not necessary if the aircraft configuration is in the limits given in
chapter 05−57−00.
If the aircraft points into the wind and wind speed is:
S between 50 and 70 Kts, moor the aircraft at the NLG,
S more than 70 Kts, moor the aircraft at the NLG and MLG.
If the aircraft does not point into the wind or the direction of the wind is not
stable:
S for wind speeds or gusts more than 50 Kts, moor the aircraft at the NLG
and the MLG
Page 46
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Technical Training
INTRODUCTION A318/A319/A320/A321
PARKING, MOORING, STORAGE &
RETURN TO SERVICE 10
Page 47
Figure 24 Mooring Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
PARKING, MOORING, STORAGE &
RETURN TO SERVICE 10
Page 48
Figure 25 Storage Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
PARKING, MOORING, STORAGE &
RETURN TO SERVICE 10
Page 49
Figure 26 Storage Details Lufthansa
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INTRODUCTION A318/A319/A320/A321
GROUND HANDLING
12
Page 50
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INTRODUCTION A318/A319/A320/A321
GROUND HANDLING
12
Fuel Truck
Catering
Catering
Ground
Power
Unit
Cargo Loader Cargo Loader
Lavatory Vehicle
Towing Truck
Potable Water
Air Starter
Fuel Truck
Page 51
Figure 27 Service Arrangements Lufthansa
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INTRODUCTION A318/A319/A320/A321
GROUND HANDLING
12
Page 52
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GROUND HANDLING
12
3 1A 2A 7 6 2B 11
1A 1B 1C
2
9A
2
8A
2A
5 10 1B 2
2
3 1A 2A 4 6 2B 11
5 6
4
8B
OPTION 2
9B
2
Page 53
Figure 28 Ground Service Connections & Drainage Points Lufthansa
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A318/A319/A320/A321 EASA Introduction
Lufthansa
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INTRODUCTION A318/A319/A320/A321
EASA PART-66 B1: SAFETY ITEMS
00
Page 54
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EASA PART-66 B1: SAFETY ITEMS
00
MASTER KEY-WAY
PROTECTIVE CAP
BACKSHELL
COUPLING NUT
MASTER KEY
PROTECTIVE CAP
KNURLED NUT
Page 55
Figure 29 Electrical System - Safety Items Lufthansa
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INTRODUCTION A318/A319/A320/A321
EASA PART-66 B1: SAFETY ITEMS
00
WARNING: USE SOLVENTS/CLEANING AGENTS, SEALANTS AND ELECTROSTATIC DISCHARGE
OTHER SPECIAL MATERIALS ONLY WITH A GOOD FLOW
OF AIR THROUGH THE WORK AREA. Electrostatic Problems
THESE MATERIALS ARE POISONOUS AND FLAMMABLE ESD stands for ELECTROSTATIC DISCHARGE which is generated by rubbing
AND SKIN IRRITANTS. materials with each other.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING. By moving over plastic materials (synthetic fibers), wearing synthetic fiber
DO NOT GET THEM IN YOUR MOUTH. clothing, electrical charges build up on the body.
DO NOT SMOKE. Thus voltages of 12000 to 35000 volts can develop on a person.
DO NOT BREATHE THE GAS. Touching connector pins of computer units, a discharge path is formed through
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME wiring and components.
IRRITATED. IC (Integrated Circuit) chips can be partly damaged or totally destroyed.
Tools You can see the so−called ”TRIBO−ELECTRIC” series of materials. Rubbing
materials from this series against each other and then separating them from
WARNING: BE CAREFUL WHEN YOU USE ELECTRIC TOOLS ON THE each other causes a build−up of electrostatic charges.
AIRCRAFT BECAUSE THERE ARE RISKS OF
ELECTROCUTION OR EXPLOSION. IF THERE ARE LOCAL If the materials are far apart in the series, there will be a higher electric charge.
REGULATIONS RELATED TO ELECTRIC TOOLS, MAKE ESD PROTECTION
SURE THAT YOU OBEY THEM.
Here are some precautions to avoid damage of electronic equipment by
WARNING: BE CAREFUL WHEN YOU USE ELECTRIC TOOLS IN AREAS Electrostatic Discharge.
WHERE THERE ARE RISKS OF EXPLOSION (FUEL TANKS, There are no specific procedures or instructions related to this subject
FUEL VAPOUR AREAS, ETC.). REFER TO YOUR LOCAL because:
REGULATIONS AND MAKE SURE THAT YOU OBEY THEM.
SOME ELECTRIC TOOLS SUCH AS HEAT GUNS, The LRUs have sufficient built−in protection to prevent electrostatic discharge
SOLDERING IRONS AND TOOLS WITHOUT INTRINSIC damage.
PROTECTION ARE NOT PERMITTED IN THESE AREAS. No protective electrostatic discharge handling procedures are necessary unless
Never use electric tools which deliver an energy of more than 0.02 millijoule in the LRU housing is open.
fuel tanks or in areas where there are flammable vapors. For example, antistatic or conductive protective caps are not necessary for
Never use heat−generating tools in the fuel tanks or in areas where there are connectors on the LRU housing (standard caps are sufficient).
flammable vapors. No electrostatic discharge sensitive devices printed circuit boards are LRUs.
Use only crimp−type contacts, terminals, splices, sleeves (non−heat shrinkable Thus it is not necessary to use wrist straps.
sleeves) in these areas. NOTE: OBRMs (On Board Replaceable Modules) are not LRUs. It is
necessary to wear wrist straps for the Installation/replacement of
Cables OBRMs.
For cables in harnesses that are identified by a P/N (engine, landing gear, fuel The necessary standard precautions for each LRU are specified in the AMM in
tanks, etc...), also refer to the applicable manufacturer documentation the applicable removal/Installation section.
(Component Maintenance Manual).
For example, ”Put the blanking caps on the fixed connector and on the LRU
connector(s).“
Page 56
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EASA PART-66 B1: SAFETY ITEMS
00
CAUTION:
S Do not touch connector pins, avoid using flying leads on pins for testing.
S Establish good grounds (e.g. as for fuelling) if a unit has to be serviced.
S Put yourself on ground:
Either discharge yourself on metallic structure or connect yourself to ground or
use a wrist band with lead connector.
S Wrap the unit in conductive plastic foil or use a conductive bag.
S Protect the unit by placing protective caps on the connectors.
S Place the unserviceable unit in its re-usable shipping container.
Page 57
Figure 30 ESD - Symbol Lufthansa
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EASA PART-66 B2: SAFETY ITEMS
00
Isolate the Hydraulic System in maintenance before pressurization of other hydraulic systems
Make sure that controls agree with the position of the items they
operate before you pressurize a hydraulic system
make sure the travel ranges of the flight controls are clear
take care about the risks of hydraulic fluid injections materials in ventilated areas
Page 59
Figure 31 Safety Procedures Lufthansa
Technical Training
INTRODUCTION A318/A319/A320/A321
EASA PART-66 B2: SAFETY ITEMS
00
Technical Precautions
WARNING: USE SOLVENTS/CLEANING AGENT, SEALANTS AND OTHER Make sure that the hydraulic fluid does not touch the aircraft other than
SPECIAL MATERIALS ONLY WITH A GOOD SUPPLY OF AIR. components in the hydraulic system.
OBEY THE MANUFACTURERS INSTRUCTIONS. Keep to a minimum the hydraulic fluid which falls accidentally during
TAKE ON PROTECTIVE CLOTHING. maintenance.
DO NOT GET THEM IN YOUR MOUTH.
Clean up such hydraulic fluid so that it can not go into adjacent areas. This is
DO NOT SMOKE.
also to prevent future incorrect reports of hydraulic fluid leaks.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND When you clean up hydraulic fluid, use dry cloth and clean the area with
SKIN IRRITANT. GET MEDICAL HELP IF YOUR SKIN OR CLEANING AGENTS (Material No. 11−003) .
EYES BECOME IRRITATED. When you clean metal parts, before you assemble them, use only CLEANING
AGENTS (Material No. 11−003) . Make sure that all of the solvent is removed
NOTE: Obey these technical precautions when you work on the
before you assemble the parts.
hydraulic system.
Hydraulic fluid causes damage to many materials, included are: Use only approved hydraulic fluid when you fill the reservoirs, filter bowls,
- rubber pumps or other hydraulic components before installation.
- copper Make sure that you prevent the contamination of hydraulic fluids with
- titanium unapproved hydraulic fluids, fuels, oil, water or unwanted material.
- plastics If a system becomes contaminated, keep the hydraulic fluid so that you can
- paints make an analysis of it.
Before you connect the ground power supply to the aircraft, make sure that the
fluid specifications (of the cart and the aircraft) are the same.
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EASA PART-66 B2: SAFETY ITEMS
00
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Figure 32 To avoid that... Lufthansa
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3 Right Engine
The first thing to do is to make sure that the engine right side access doors are
secured. The same must be done for the leftside.
Check that the engine fan cowls and thrust reverser cowls are secured.
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Figure 34 Nose Station and External Power Receptacle Lufthansa
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RAT
SAFETY
DEVICE
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Figure 35 Left and Right Main Landing Gear Lufthansa
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3 Right Engine
and
6 Left Engine
Make sure that the engine right and left side access doors are secured.
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Figure 36 Right and left Engine Doors Lufthansa
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Figure 37 Right and left Engine Fan Cowls Lufthansa
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Figure 38 Right and left Engine Thrust Reverser Cowls Lufthansa
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SPOILER
SLAT
FLAPS
AIRCRAFT AREA
8 Aircraft Area
In the aircraft area, you have to make sure that the
aircraft area is clean and clear of tools.
TOOLS
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Figure 40 Aircraft Area Lufthansa
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COCKPIT STATION
10 COCKPIT STATION
REAR AND OVERHEAD PANEL
CB PANEL
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Figure 41 Rear and Overhead Circuit Breaker Panels Lufthansa
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COCKPIT - MISC. EMERGENCY EQUIPMENT
Emergency Equipment
Then, have a look at the cockpit emergency equipment.
This consists in :
S verifying that the escape ropes are present,
S observing that the fire extinguisher is in position,
S making sure that the cockpit is equipped with smoke hoods,
S checking that the fire protective gloves are present,
S ensuring that the crash axe is in position
S checking that the cockpit is equipped with life vests,
S and observing that the flash lights are in position
S verifying that the oxygen masks are present
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FIRE EXTINGUISHER
SMOKE HOOD
FLASH LIGHT
(EACH SIDE)
OXYGEN MASK
(EACH SIDE)
CRASH AXE
LIFE VEST (BEHIND EACH SEAT)
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Figure 42 Emergency Equipment Lufthansa
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Ventilation Panel:
All lights off.
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Figure 44 Overhead Panel Lufthansa
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MAIN INSTRUMENT PANEL
On the instrument panel, make sure that the L/G lever is in the down position
and confirm that the three green arrows on the L/G panel are on.
The control safety Cockpit Checklist should now have been accomplished.
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Figure 45 Main Instrument Panel Lufthansa
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APPENDIX
00−20
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RH TWIST
(e) CODE E FOR FUNCTIONAL DESCRIPTION OF EQUIPMENT
HEIGHT OF LETTERS 3.2 mm/0.125 in.
8 mm/0.314 in.
EXAMPLE HAS 1
35 mm/1.377 in.
LH TWIST
PUMP 1
45 mm/1.771 in. EXAMPLE AUX PWR − GRN
Page i
TABLE OF CONTENTS
COCKPIT STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
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TABLE OF FIGURES
Figure 1 The A320 Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 36 Right and left Engine Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 2 A320 Family Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 37 Right and left Engine Fan Cowls . . . . . . . . . . . . . . . . . . . . . . . . 71
Figure 3 Typical Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Figure 38 Right and left Engine Thrust Reverser Cowls . . . . . . . . . . . . . . 72
Figure 4 Seat Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 39 Right and Left Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 5 Aircraft Metallic & Composite Materials . . . . . . . . . . . . . . . . . . . . 13 Figure 40 Aircraft Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Figure 6 Cockpit Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Figure 41 Rear and Overhead Circuit Breaker Panels . . . . . . . . . . . . . . . 75
Figure 7 Avionics Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 42 Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Figure 8 Dimensions A318 and A319 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 43 Pedestal Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 9 Dimensions A320 and A321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 44 Overhead Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Figure 10 Dimensions General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Main Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 11 Reference Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Example: Dimension of Labels / Wire Locking Examples . . . 85
Figure 12 A318/A319/A320/A321 Stations . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 13 Vertical Stabilizer Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 14 THS, Engine & Wing Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 15 Major Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 16 Major Sub-Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 17 Jacking Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 18 Quick Leveling with Attitude Monitor or AIDS . . . . . . . . . . . . . . 35
Figure 19 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 20 Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 21 Turning Radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 22 Dangerous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 23 Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 24 Mooring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 25 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 26 Storage Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 27 Service Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 28 Ground Service Connections & Drainage Points . . . . . . . . . . . 53
Figure 29 Electrical System - Safety Items . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 30 ESD - Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 31 Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 32 To avoid that... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 33 Walk Around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 34 Nose Station and External Power Receptacle . . . . . . . . . . . . . 65
Figure 35 Left and Right Main Landing Gear . . . . . . . . . . . . . . . . . . . . . . . 67
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