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1 – 400 kW
98%
Energy efficiency
Save energy and
money with HVAC-
optimized drives.
drives.danfoss.com
2
Dedicated drive for
highest energy efficiency
and reliability
The VLT® HVAC Drive FC 102 is a
dedicated, globally supported
drive that combines flexibility
and efficiency in a package
designed to minimize total
system and lifecycle costs in
HVAC applications.
4
Flexible, modular and adaptable
Built to last
The VLT® HVAC Drive is built on a in the same package size. Control and
flexible, modular design concept to power cables are fed in separately at Up to
provide an extraordinarily versatile
motor control solution. Equipped
with a wide range of HVAC features,
the bottom.
VLT® HVAC Drive is available in a broad from contaminants. At the same efficient back-channel cooling concept,
range of enclosure sizes and protection time the construction removes heat that directs heat outside the control
ratings from IP20 to IP66 to enable efficiently which helps to prolong room. Both methods make it possible
easy installation in all environments: product life, increase the overall to reduce the initial cost of the panel or
mounted in panels, switch rooms availability of the system and reduce switch room.
or as stand-alone units for heating, faults related to high temperatures.
ventilation and air conditioning. In daily use the benefits are equally
For example, by exhausting heat clear as the energy consumption
Cost saving heat management directly outside it is possible to reduce related to cooling can be reduced
In VLT® HVAC Drive the cooling air the size of the cooling system in the significantly. This means that designers
and the internal electronics are panel or switch room. This can be can reduce the size of the air
separated, protecting electronics achieved with Danfoss’ panel through conditioning system, or even eliminate
cooling system or the extremely it entirely.
• Mechanical adaptation
• Electric adaptation
• Parameter adaptation
7
Harmonic distortion
Electrical interference reduces e fficiency
and risks harming equipment.
8
Danfoss VLT® HVAC Drives are
equipped with DC chokes
that reduce mains interference
to a THDi of 40%.
Optimize performance
and grid protection
Built-in protection as standard Expand grid protection Use motor cables up to 300 m
The VLT® HVAC Drive FC 102 contains with filter solutions The design of the VLT® HVAC Drive
all modules necessary for compliance If needed, Danfoss’ wide range of makes it a perfect choice in
with EMC standards. solutions for harmonic mitigation can applications that require long motor
provide additional protection, such cables. Without needing additional
A built-in scalable RFI filter minimizes as the components the drive provides trouble
electromagnetic interference. free operation with cable lengths
Integrated DC chokes reduce harmonic VLT® Advanced Harmonic Filter AHF of up to 150 m screened or 300 m
distortion in the mains network, which VLT® Advanced Active Filter AAF unscreened. This allows the drive to
increases the lifetime of the DC link VLT® Low Harmonic Drives be installed in a central control room
capacitors and therefore the drive 12-pulse VLT® drives a distance away from the application
system’s overall efficiency. without affecting motor performance.
Provide motor protection with:
The solutions save cabinet space, as VLT® Sine Wave Filter
they are integrated in the drive from VLT® dU/dt Filter
the factory. Efficient EMC mitigation
also enables the use of cables with With this solutions you achieve
smaller cross-sections, which again optimum performance for your
reduces installation costs. application, even in weak or unstable
grids.
For further details see the VLT® HVAC Drive Design Guide
1)
Compliance to mentioned EMC classes depends on the selected filter
Drive bypass
If a drive bypass is available the VLT®
HVAC Drive will not only sacrifice itself;
it will also bypass itself and connect the
motor directly to mains. As a result fan
functionality will be maintained after
the drive fails, as long as there is power
and the motor is functioning.
(only available in the USA)
Differential pressure
By effectively optimizing
communication, the MCA 109 reduces
the load on the fieldbus enabling more
efficient building management.
Danfoss HCS
Danfoss HCS is a professional
harmonics simulation tool which is
web-based. It provides harmonic
analysis of systems using VLT® and
VACON® products. This tool uses a
scientific simulation platform with
an advanced simulation model. It
takes more system parameters into
account, than the other harmonics
simulation tools offered by Danfoss
Drives, and therefore delivers more
accurate results. Danfoss HCS presents
the results of the simulation in table or
VLT® Motion Control Tool MCT 10 has integrated scope functionality to
graphical form. support monitoring and diagnosis of parameters.
14
Save commissioning time
with SmartStart
Velocity to flow conversion For example: by installing room Smart logic reduces costs
The VLT® HVAC Drive is able to convert temperature sensors (PT 100/PT 1000) The drive’s built-in Smart Logic
velocity pressure sensor values into and monitoring them with the VLT® Controller and four auto-tuning PID
flow values. This provides operators Sensor Input Card, the motor is controllers can control air handling
with the opportunity to set the drive protected from overheating in the functions with fans, valves and
up to provide a fixed flow or fixed bearings and windings. Monitoring of dampers. This reduces DDC tasks in
differential flow. Regardless of method, sensor temperature is either visible as a the building management system and
the advantages are the same, as energy readout on the display or via fieldbus. frees valuable data points for other use.
consumption is optimized while
improving comfort. An added benefit is Resonance monitoring
that this built-in setting eliminates the Avoid unwanted noise by setting the
need for a flow sensor. drive to avoid the frequency bands that
cause fans to create resonances. Not
Fire override mode only does this increase comfort, it also
This safety feature prevents the drive reduces wear on the equipment.
from stopping to protect itself. Instead
it will continue vital fan operation Stairwell pressurization
regardless of control signals, warnings If there is a fire, the VLT® HVAC Drive
or alarms. will continue to control the motor,
even beyond its standard shutoff
Extended BMS capacity parameters. By maintaining a higher
Easy integration into building level of air in the stairwells than in
management systems (BMS) provides other parts of the building, fire escapes
managers with detailed information remain smoke free.
about the current state of the
infrastructure in the building. By
integrating the drive into the building
management network, all the I/O
points in the drive are available as
remote I/O to extend the capacity of
the BMS.
Mains switch
The mains switch is a safety feature
that makes it possible to cut off the
drive from the mains supply. As a
result maintenance and cleaning
are easy and safe. The mains switch
option also reduces assembly costs.
Embedded pump controller 1. Dry Pump Protection and the discharge end of the system.
The Pump Cascade Controller End of Curve The drive constantly adjusts
distributes operation hours evenly If the pump runs without creating the pressure reference to follow
across all pumps. Wear and tear on the desired pressure, the drive sets the system curve. This method
individual pumps is therefore reduced off an alarm or performs another both saves energy and reduces
to a minimum, extending their pre-programmed action. This installation costs.
lifetime expectancy and reliability happens for example when a well
considerably. runs dry or a pipe leaks. 4. No/low flow
During operation, a pump normally
Vital water supply 2. Auto tuning of PI consumes more power the faster it
If a pipe leaks or breaks, the VLT® HVAC controllers runs. In situations where the pump
Drive can reduce the motor speed to Auto tuning enables the drive to runs fast, but is not fully loaded,
prevent overload, while continuing to monitor how the system reacts and does not consume adequate
supply water a lower speed. to corrections made by the drive power, the drive compensates
constantly. The drive learns from it accordingly. This is a particular
Sleep mode and calculates the P and I values, advantage when water circulation
In situations with low or now flow, the so precise and stable operation is stops, the pump runs dry or when
drive enters sleep mode to conserve restored quickly. pipes leak.
energy. When the pressure falls below
the pre-defined setpoint, the drive 3. Flow compensation
starts automatically. Compared to A pressure sensor mounted close
continuous operation this method to the fan or pump provides
reduces energy costs and equipment a reference point that enables
wear and tear, extending the lifetime of pressure to be kept constant at
the application.
1 2 3 4
EC+/PM (IE4)
60
55
System effieciency [%]
EC+/PM (IE4)
EC (IE4)
IM (IE3)
PM/EC motor + VSD + direct drive fan
IM (IE2)
40
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 % 110 %
η Drive = 89% | η Fan = 71% | η
System = 63%
Relative partial load [%]
Values related to ILK report
Tests at the Institute of Air Handling and Refrigeration (ILK) in Dresden have shown that the EC+ concept
lowers the losses in ventilator systems by up to 10 %, compared to conventional EC technology. This is the
result of 3-5 % higher system efficiency, depending on the nominal power size and the partial load.
19
1
8
2
7
3
5
Modular simplicity
Delivered fully assembled and tested to meet your specific requirements
7
8
5
2 3
9
10
4
Cost
expensive, variable speed control of Seen over its lifetime, the initial cost
electrical motors has proven to be one of a drive only amounts to 10% of the Disposal costs
22
Cut your installation costs the easy way
– with integrated energy metering
Global Marine
130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
ON
ON
OFF=Open
0V 5V
* 24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis
* : Earth
37 (D IN)
This diagram shows a typical installa- There are 6 digital inputs to be Diagram showing all electrical
terminals without options.
tion of the VLT® HVAC Drive. Power is connected to terminals 18, 19, 27, 29, A = analog, D = digital
connected to the terminals 91 (L1), 32, and 33. Two digital input/output Terminal 37 is used for Safe Stop. For instructions
92 (L2) and 93 (L3) and the motor is terminals (27 and 29) can be set up on Safe Stop installation please refer to the
section Safe Stop Installation of the Design
connected to 96 (U), 97 (V) and 98 (W). as digital outputs to show an actual Guide.
status or warning. The terminal 42 *Terminal 37 is optional.
Terminals 88 and 89 are used for load analogue output can show process ** Do not connect cable screen
sharing between drives. values such as 0 - Imax.
Analog inputs can be connected to
the 53 (V or mA), and for 54 (V or mA) On the 68 (P+) and 69 (N-) terminals’
terminals. RS 485 interface, the drive can be
controlled and monitored via serial
These inputs can be set up as either communication.
reference, feedback or thermistor inputs.
Max. cable size [mm2] 10 (7) 35 (2) 50 (1) 150 (300 150 (300
Mains, motor, brake ([AWG]) (B4 = 35 (2)) MCM) MCM)
185, 150,
120
95, 70, (350
Max. cable size mains [mm2] 16 (6) 35 (2) 50, 35, 35 (1, 2, 2) 70 MCM,
With mains disconnect switch included ([AWG]) (3/0, 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 80 125 160 200 250
Weight
IP20 [kg] 12 23.5 35 50
IP21, IP55, IP66 [kg] 23 27 45 65
* (A2, A3, B3, B4, C3 and C4 may be converted to IP21/Type 1 using a conversion kit.
(Please see also items mechanical mounting in Operating Instructions and IP21/ Type 1 enclosure kit in the Design Guide.)
* (A2, A3, B3, B4, C3 and C4 may be converted to IP21 using a conversion kit. Please contact Danfoss.
(Please see also items Mechanical mounting in Operating Instructions and IP21/ Type 1 Enclosure kit in the Design Guide.))
1) With brake and load sharing 95 (4/0)
B4 IP20 C3 IP20
Please see the VLT® HVAC Drive FC 102 Design Guide for other enclosure types, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.
htm
Enclosure type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
IP21/IP55/ IP21/IP55/
Protection rating IP20 IP21 IP20 IP21 IP55/IP66 IP20 IP20
IP66 IP66
H mm
Height of back plate 268 375 268 375 390 420 480 650 399 520 680 770 550 660
H1 mm 374 – 374 – – – – – 420 595 – – 630 800
With de-coupling plate for fieldbus cables
H2 mm 254 350 257 350 401 402 454 624 380 495 648 739 521 631
Distance to mounting holes
W mm 90 90 130 130 200 242 242 242 165 230 308 370 308 370
W1 mm 70 70 110 110 171 215 210 210 140 200 272 334 270 330
Distance between mounting holes
D mm
Depth without option A/B 205 207 205 207 175 195 260 260 249 242 310 335 333 333
D1 mm – – – – 206 224 289 290 – – 344 378 – –
With mains disconnect
D2 mm 220 222 220 222 175 195 260 260 262 242 310 335 333 333
With option A/B
I (air space inlet)
100 100 100 100 100 100 200 200 200 200 200 225 200 225
cooling
mm (inches)
Air
O (air space outlet) 100 100 100 100 100 100 200 200 200 200 200 225 200 225
mm (inches)
13.5/
Weight (kg) 4.9 5.3 6.6 7 9.7 23 27 12 23.5 45 65 35 50
14.2
W1
H2 H H1
Height Height Height
D D2
Depth
D1 Depth
A H
H1 Height
Height
Door swing
W
Width
C1 C2
D1h/D2h D3h/D4h C2
C1
C1
C2
C2
Air space inlet I
D
Depth
Please see the VLT® High Power Design Guide for other enclosure types, available at http://www.danfoss.com/Products/Literature/
VLT+Technical+Documentation.htm
Enclosure type D1h D2h D3h D4h D5h D6h D7h D8h
H mm
Height of back plate 901 1107 909 1122 1324 1665 1978 2284
H1 mm 844 1050 844 1050 1277 1617 1931 2236
Height of product
W mm 325 420 250 350 325 325 420 420
I (air space inlet) mm 225 225 225 225 225 225 225 225
Air cooling
O (air space outlet) mm 225 225 225 225 225 225 225 225
102 m3/h 204 m3/h 102 m3/h 204 m3/h 102 m3/h 204 m3/h
C1 (60 cfm) (120 cfm) (60 cfm) (120 cfm) (60 cfm) (120 cfm)
420 m3/h 840 m3/h 420 m3/h 840 m3/h 420 m3/h 840 m3/h
C2 (250 cfm) (500 cfm) (250 cfm) (500 cfm) (250 cfm) (500 cfm)
C1 C2
C1 C2
D7h/D8h
D5h/D6h
C1
C1
C1
C1
C2
D1
Depth C2 D
Depth
D
Depth
VLT® PROFIBUS DP MCA 101 VLT® DeviceNet MCA 104 VLT® LonWorks MCA 108
Operating the AC drive via a fieldbus enables VLT® DeviceNet MCA 104 offers robust, LonWorks is a fieldbus system developed for
you to reduce the cost of your system, com- efficient data handling thanks to advanced building automation. It enables communica-
municate faster and more efficiently, and Producer/Consumer technology. tion between individual units in the same
benefit from an easier user interface. system (peer-to-peer) and thus supports
Support of ODVA’s AC drive profile sup- decentralizing of control.
VLT® PROFIBUS DP MCA 101 provides ported via I/O instance 20/70 and 21/71
Wide compatibility, a high level of availabi- secures compatibility to existing systems No need for main station (master-follower)
lity, support for all major PLC vendors, and Benefit also from ODVA’s strong Units receive signals directly
compatibility with future versions conformance testing policies, which ensure Supports Echelon free-topology interface
Fast, efficient communication, transpa- that products are interoperable (flexible cabling and installation)
rent installation, advanced diagnosis and Supports embedded I/O and I/O options
parameterization and auto-configuration Ordering number (easy implementation of de-central I/O)
of process data via GSD-file 130B1102 standard, 130B1202 coated Sensor signals can quickly be moved to
Acyclic parameterization using PROFIBUS another controller via bus cables
DP-V1, P ROFIdrive or Danfoss FC profile Certified as compliant with
state machines, P ROFIBUS DP-V1, Master LonMark ver. 3.4 specifications
Class 1 and 2
Ordering number
Ordering number 130B1106 standard, 130B1206 coated
130B1100 standard, 130B1200 coated
VLT® General Purpose I/O VLT® Relay Option MCB 105 VLT® Analog I/O Option
MCB 101 Makes it possible to extend relay functions MCB 109
with 3 a dditional relay outputs.
This I/O option offers an extended number of This analog input/output option is eas-
control inputs and outputs: ily fitted in the AC drive for upgrading to
Max switch rate at rated advanced performance and control using
load/min. load ...............................6 min-1/20 sec-1
3 digital inputs 0-24 V: the additional I/O. This option also upgrades
Protects control cable connection
Logic ‘0’ < 5 V; Logic ‘1’ > 10V the AC drive with a battery back-up supply
Spring-loaded control wire connection
2 analogue inputs 0-10 V: for the AC drive built-in clock. This provides
Resolution 10 bit plus sign stable use of all AC drive clock functions as
Max. terminal load:
2 digital outputs NPN/PNP push pull timed actions.
AC-1 Resistive load ...........................240 V AC 2 A
1 analogue output 0/4-20 mA AC-15 Inductive
Spring loaded connection 3 analog inputs, each configurable as both
load @cos phi 0.4 ..........................240 V AC 0.2 A voltage and temperature input
DC-1 Resistive load ............................. 24 V DC 1 A
Ordering number Connection of 0-10 V analog signals as well
DC-13 Inductive
130B1125 standard, 130B1212 coated as PT1000 and NI1000 temperature inputs
load @cos phi 0.4 .............................24 V DC 0.1 A 3 analog outputs each configurable as 0-10
V outputs
Min. terminal load: Back-up supply for the standard clock
DC 5 V...................................................................... 10 mA function in the AC drive
Ordering number The back-up battery typically lasts for 10
130B1110 standard, 130B1210 coated years, depending on environment.
Ordering number
130B1143 standard, 130B1243 coated
VLT® PTC Thermistor Card VLT® Sensor Input Card VLT® Safe Option
MCB 112 MCB 114 MCB 140 Series
The VLT® PTC Thermistor Card This option protects the motor from being VLT® Safety Option MCB 140 and MCB 141
MCB 112 enables improved surveillance of the overheated by monitoring the temperature of comprise safety options with Safe Stop 1 (SS1),
motor condition compared to the built-in ETR bearings and windings in the motor. Safely Limited Speed (SLS) and Safe Speed
function and thermistor terminal. Monitor (SSM) functionality.
Protects the motor from overheating
Protects the motor from overheating Three self-detecting sensor inputs for 2 or 3 The options can be used up to PL e accord-
ATEX-approved for use with Ex d and Ex e wire PT100/PT1000 sensors ing to ISO 13849-1. MCB 140 is a standard
motors (EX e only FC 302) One additional analog input 4-20 mA B-Option. MCB 141 offers the same function-
Uses Safe Stop function, which is approved ality in an external 45 mm housing. MCB 141
in accordance with SIL 2 IEC 61508 Ordering number enables the user to use MCB 140 functionality
130B1172 standard, 130B1272 coated also if another B-Option is used.
Ordering number
NA standard, 130B1137 coated Different operating modes can be easily
configured by using the on board display and
buttons. The options provide only a limited
set of parameters for fast parameterization.
Ordering number
130B6443 MCB 140, 130B6447 MCB 141
Input voltage
VLT® 24 V DC Supply range.. 24 V DC +/- 15% (max. 37 V in 10 sec.)
MCB 107 Max. input current ..............................................2.2 A
Max. cable length .............................................. 75 m
Connect an external DC supply to keep the Input capitance load ..................................< 10 uF
control section and any installed option alive Power-up delay ................................................< 0.6 s
during power failure.
Ordering number
This enables full operation of the LCP (includ- 130B1108 standard, 130B1208 coated
ing the parameter setting) and all installed
options without connection to mains.
LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
LCP Panel Mounting Kit
Ordering number for IP20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable
130B1114: With fasteners, gasket, numerical LCP and 3 m cable
130B1117: With fasteners, gasket and without LCP and with 3 m cable
130B1170: W
ith fasteners, gasket and without LCP
FC- – – – – – – – – – – – – – – – CX – X – XX –
≤440 V
>440 V
≤550 V
>550 V
690 V
550 V
IP66
IP66
IP66
IP66
IP20
IP20
IP54
IP20
IP20
IP54
IP55
IP55
IP55
IP55
IP21
IP21
IP21
IP21
P1K1 1.1 6.6 3 2.7 2.6 2.4 2.1 1.6
P1K5 1.5 7.5 A4 A4 4.1 3.4 2.9 2.7 2.7 2.2
A2 A2 A5 A4 A4
A5 A2 A2 A3 A3 A5 A5 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 A5 A5 4.1 3.9 3.9 3.2
P3K0 3.0 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5 9 7.5 A3 A3 A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 24 21 19 18 14 13
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18.5 74.8 37.5 34 28 27 23 22 B2 B2
B4
P22K 22 88 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K* 75 90 86
N90K* 90 113 108 D1h D1h
D3h D5h D5h
N110 110 212 190 D1h D1h 137 131 D6h D6h
N132 132 260 240 D3h D5h D5h 162 155
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h D2h 253 242 D2h D2h
N250 250 480 443 D4h D7h D7h 303 290 D4h D7h D7h
N315 315 588 535 D8h D8h 360 344 D8h D8h
N400* 400 418 400
* Only available in 690 V
IP20/Chassis n
D8h IP21/Type 1 n
IP21 with upgrade kit – available in US only n
IP54/Type 12 n
IP55/Type 12 n
IP66/NEMA Type 4X n
D7h
D6h
D5h
B4 C3 C4
B3
39
Danfoss Drives
Danfoss Drives is a world leader in variable speed control of electric motors.
We aim to prove to you that a better tomorrow is driven by drives. It is as simple
and as ambitious as that.
We offer you unparalleled competitive We draw on decades of experience You will find it easy to do business with
edge through quality, application- within industries that include: us. Online, and locally in more than
optimized products targeting your 50 countries, our experts are never far
needs – and a comprehensive range Chemical away, reacting fast when you need
of product lifecycle services. Cranes and Hoists them.
Food and Beverage
You can rely on us to share your HVAC Since 1968, we have been pioneers
goals. Striving for the best possible Lifts and Escalators in the drives business. In 2014, Vacon
performance in your applications is our Marine and Offshore and Danfoss merged, forming one of
focus. We achieve this by providing the Material Handling the largest companies in the industry.
innovative products and application Mining and Minerals Our AC drives can adapt to any motor
know-how required to optimize Oil and Gas technology and we supply products in
efficiency, enhance usability, and Packaging a power range from 0.18 kW to 5.3 MW.
reduce complexity. Pulp and Paper
Refrigeration
From supplying individual drive Water and Wastewater
components to planning and Wind
delivering complete drive systems;
our experts are ready to support
EtherNet/IP™ and DeviceNet™ are trademarks of ODVA, Inc.