You are on page 1of 40

Selection Guide | VLT® HVAC Drive FC 102 | 1.

1 – 400 kW

Drive down operating costs,


with the leader in HVAC efficiency

98%
Energy efficiency
Save energy and
money with HVAC-
optimized drives.

drives.danfoss.com
2
Dedicated drive for
highest energy efficiency
and reliability
The VLT® HVAC Drive FC 102 is a
dedicated, globally supported
drive that combines flexibility
and efficiency in a package
designed to minimize total
system and lifecycle costs in
HVAC applications.

Designed to provide the highest efficiency


solution with induction, SynRM and PM
motors from all major suppliers, the
VLT® HVAC Drive is the leading drive for
heating, ventilation and air conditioning
systems. The motor-independent drive can
be installed in any fan or pump system and
provide years of reliable, maintenance
free operation.

When used in Danfoss’ EC+ concept,


the HVAC drive plays a significant part
in enabling building owners to meet
ever- stricter efficiency and environmental
legislation effectively and cost efficiently.

Every VLT® HVAC Drive is based on


30 years of experience and innovation. Easy
to use, all models follow the same basic
design and operating principle. Once you
know one, you know them all. This selection
guide helps you to choose and configure
your perfect drive for applications
from 1.1-400 kW.

Drive power sizes up to 1.4 MW are


handled in a separate brochure

Danfoss Drives · DKDD.PB.102.A5.02 3


GLOBAL REACH

Danfoss’ efficient global logistics setup makes it possible


to ship VLT® drives quickly to any destination.

Danfoss’ global support organization is geared to react


swiftly to resolve issues to help you reduce downtime. In
the event of issues Danfoss’ global hotline helps you find
the right solution quickly and efficiently.

In order to provide fast support in major industrial areas


Danfoss is also present with highly trained, dedicated
professionals. Based close to chemical hotspots, marine
hubs and major industrial areas around the world,
Danfoss experts are ready to provide fast access to drive
and application expertise.

TRAINING BASED ON EXPERIENCE

Keep up to date on trends, methods and features


that save additional energy or offer new technical
opportunities to increase your product quality or decrease
the downtime of your plant.

Receive the same high-quality training anywhere in the


world with Danfoss-developed material and trainers.
Training can take place at one of Danfoss’ facilities
or directly at the customer’s own facility. Teaching is
conducted by local trainers who have broad experience in
the many conditions that may affect performance, so you
get the most out of your Danfoss solution.

Additionally, the online platform Danfoss Learning offers


you the opportunity to extend your knowledge in small
and compact lessons up to extensive training courses,
when and wherever you want.

Read more at learning.danfoss.com

4
Flexible, modular and adaptable
Built to last

The VLT® HVAC Drive is built on a in the same package size. Control and
flexible, modular design concept to power cables are fed in separately at Up to
provide an extraordinarily versatile
motor control solution. Equipped
with a wide range of HVAC features,
the bottom.

The AC drives combine a flexible


50°C
ambient
owners can achieve optimal fan and system architecture, which allows them temperature
pump control, higher quality output to be adapted to specific applications, without derating.
and, reduce costs related to spare with a uniform user interface across all
parts and service, and much more. power classes. This allows you to adapt
the drive to the exact needs of your
specific application.
Built-in EMC filters As a result project work and costs
VLT® HVAC Drive units are equipped are subsequently reduced. The easy
with integrated DC link chokes and to use interface reduces training
EMC filters as standard features. This requirements. The integrated
enables them to reduce grid pollution SmartStart guides users quickly and
and eliminate the cost and effort of efficiently through the setup process,
fitting external EMC components and which results in fewer faults due to
related wiring. configuration and parameterization
errors.
Reduce costs
with compact drives Freedom to design
A compact design and efficient heat efficient systems
management mean the drives take up HVAC drives are built on a flexible
less space in control rooms and panels system architecture, which allows them
in all kinds of environments. Especially to be adapted to specific applications
impressive is the 315 kW, 400 V version, to provide maximum system efficiency.
which is among the smallest in its
power class on the market today, and is Available in a performance range from
available in an IP54 enclosure. 1.1 kW to 1.4 MW the FC 102 series can
control nearly all standard industrial
Compact dimensions are also an motor technologies, including
advantage in applications where permanent magnet motors, copper
drive space is restricted. This makes rotor motors, direct line PM and
it possible for designers to develop SynRM (high-efficeincy synchronous VLT® PLATFORM HIGHLIGHTS
smaller applications without being reluctance) motors.
forced to compromise on protection • Versatile, flexible, configurable
and grid quality. For example, the The AC drive is designed to work with • EMC filters integrated as standard
VLT® HVAC Drive FC 102 drives rated all common supply voltages: 200 V, • Induction, PM and
110-400 kW are 25-68 % smaller than 380-480 V, 525-600 V and 690 V.
SynRM motor control
equivalent drives.
As a result, system designers, OEMs • 9 fieldbuses supported
The IP20 version is optimized for and end users can connect the drive to • Up to 1.4 MW in common voltages
cabinet mounting and features covered their chosen motor and reduce project • Unique user interface
power terminals to prevent accidental costs with a solution that performs to • Globally supported
contact. The unit can also be ordered the highest standards.
with optional fuses or circuit breakers

Danfoss Drives · DKDD.PB.102.A5.02 5


Size and protection rating
The perfect fit for your application
All Danfoss VLT® drives follow the same design principle for fast,
flexible and fault-free installation and efficient cooling.

VLT® HVAC Drive is available in a broad from contaminants. At the same efficient back-channel cooling concept,
range of enclosure sizes and protection time the construction removes heat that directs heat outside the control
ratings from IP20 to IP66 to enable efficiently which helps to prolong room. Both methods make it possible
easy installation in all environments: product life, increase the overall to reduce the initial cost of the panel or
mounted in panels, switch rooms availability of the system and reduce switch room.
or as stand-alone units for heating, faults related to high temperatures.
ventilation and air conditioning. In daily use the benefits are equally
For example, by exhausting heat clear as the energy consumption
Cost saving heat management directly outside it is possible to reduce related to cooling can be reduced
In VLT® HVAC Drive the cooling air the size of the cooling system in the significantly. This means that designers
and the internal electronics are panel or switch room. This can be can reduce the size of the air
separated, protecting electronics achieved with Danfoss’ panel through conditioning system, or even eliminate
cooling system or the extremely it entirely.

Panel through cooling Back-channel cooling No air over electronics


An accessory mounting kit for small and By directing air through a rear cooling Complete separation between cooling air
mid -range drives enables heat losses to channel up to 85-90% of the drive’s heat and the internal electronics ensures
be directed directly outside the panel loss is removed directly outside the efficient cooling.
room. installation room.

6 Danfoss Drives · DKDD.PB.102.A5.02


VLT® HVAC Drives are available
in IP20 enclosures optimized for
installation in panels.
For use in harsh environments
choose IP54 (110 kW and
above), IP55 or IP66 enclosures.

Coated circuit boards Ruggedized for RETROFITTING.


The electronic components are coated extra protection FAST UPGRADE TO NEWEST
in conformance to IEC 60721-3-3, class The VLT® HVAC Drive is available in a TECHNOLOGY PLATFORM
3C2, as standard. ‘ruggedized’ version, that ensures that
If used in especially harsh conditions, components remain firmly in place in
it is possible to order a special coating environments characterized by high
that complies with class 3C3. degrees of vibration, such as marine
and mobile equipment.

As technologies evolve and newer,


smaller and more efficient models
replace old drives, it is important
to Danfoss that you can change
and upgrade as easily as possible.
Minimize downtime in your
production and update your
installation in a few minutes with
prepared tools from Danfoss.
With a Danfoss conversion kit it
is easy and fast to prepare your
application for the future:

• Mechanical adaptation
• Electric adaptation
• Parameter adaptation

7
Harmonic distortion
Electrical interference reduces e­­ fficiency
and risks harming equipment.

Optimized harmonic performance


Efficient harmonic mitigation protects
electronics and increases efficiency.

8
Danfoss VLT® HVAC Drives are
equipped with DC chokes
that reduce mains interference
to a THDi of 40%.

Optimize performance
and grid protection
Built-in protection as standard Expand grid protection Use motor cables up to 300 m
The VLT® HVAC Drive FC 102 contains with filter solutions The design of the VLT® HVAC Drive
all modules necessary for compliance If needed, Danfoss’ wide range of makes it a perfect choice in
with EMC standards. solutions for harmonic mitigation can applications that require long motor
provide additional protection, such cables. Without needing additional
A built-in scalable RFI filter minimizes as the components the drive provides trouble
electromagnetic interference. free operation with cable lengths
Integrated DC chokes reduce harmonic „„VLT® Advanced Harmonic Filter AHF of up to 150 m screened or 300 m
distortion in the mains network, which „„VLT® Advanced Active Filter AAF unscreened. This allows the drive to
increases the lifetime of the DC link „„VLT® Low Harmonic Drives be installed in a central control room
capacitors and therefore the drive „„12-pulse VLT® drives a distance away from the application
system’s overall efficiency. without affecting motor performance.
Provide motor protection with:
The solutions save cabinet space, as „„VLT® Sine Wave Filter
they are integrated in the drive from „„VLT® dU/dt Filter
the factory. Efficient EMC mitigation
also enables the use of cables with With this solutions you achieve
smaller cross-sections, which again optimum performance for your
reduces installation costs. application, even in weak or unstable
grids.

EMC Standards Conducted emission


EN 55011 Class B Class A Group 1 Class A Group 2
Facility operators must Housing Industrial Industrial
comply with EN 55011 and light industries environment ­environment
Standards and
requirements Category C1 Category C2 Category C3
EN/IEC 61800-3 First First Second
Converter manufacturers
must comply to EN 61800-3 enviroment, home enviroment, home enviroment
and office and office
FC 102 compliance 1) n n n

For further details see the VLT® HVAC Drive Design Guide
1)
Compliance to mentioned EMC classes depends on the selected filter

Danfoss Drives · DKDD.PB.102.A5.02 9


Increase safety
Fire override mode applications this can be expanded Safely Limited Speed (SLS) and Safe
Activating the function “Fire-mode” with the VLT® Safe Option MCB 140, Maximum Speed (SMS), control of
within the VLT® drive ensures secure an external module that provides external contactors and safety door
and continued operation within functions such as Safe Stop 1 (SS1), monitoring and unlocking.
applications such as stair-well
pressurization, car park exhaust fans,
smoke exhaust and essential service
functions. Fresh air in

Drive bypass
If a drive bypass is available the VLT®
HVAC Drive will not only sacrifice itself;
it will also bypass itself and connect the
motor directly to mains. As a result fan
functionality will be maintained after
the drive fails, as long as there is power
and the motor is functioning.
(only available in the USA)

Protect applications and op-


erators
The VLT® HVAC Drive FC 102 is able Speed
to provide the STO (Safe Torque Off )
function in compliance with
ISO 13849-1 PL d and SIL 2, according to
Easy to open doors
IEC 61508 / IEC 62061. In high demand

Differential pressure

10 Danfoss Drives · DKDD.PB.102.A5.02


Nine fieldbuses supported
Increase productivity VLT® BACnet/IP MCA 125
With the wide range of fieldbus The VLT® BACnet/IP MCA 125 option
options the VLT® HVAC Drive can be optimizes the use of VLT® HVAC Drive
easily connected to the fieldbus system together with building management
of your choice. This makes the HVAC systems (BMS) using the BACnet/
Drive a future-ready solution that can IP protocol or running BACnet on
easily be expanded and updated if Ethernet. The option has two Ethernet
your needs change. connectors, enabling daisy-chain
configuration with no need for external
Danfoss fieldbus options can also be switches. The VLT® BACnet/IP MCA 125
installed as a plug-and-play solution at makes it easy to control or monitor
a later stage, if the production layout points required in typical HVAC
demands a new communication applications, and reduces overall cost
platform. This way, you can be of ownership.
confident that you can optimize your
plant without being forced to replace Besides standard functionality, the
your existing drive system. option provides six additional features:
„„COV, Change Of Value
See the complete list of fieldbuses on „„Read/WritePropertyMultiple
page 24. „„Alarm/Warning notifications
„„PID Loop object
BACnet Change of Value (COV) „„Segmented data transfer
The standard, passive, BACnet protocol „„Trending
that is embedded in every HVAC drive,
can be expanded with the VLT® BACnet These features give the programmer
MCA 109 option. fast access to information while
commissioning, and lower the net
This add-on enables the drive to load traffic on the network. In this way,
support COV. As a result the drive will the MCA 125 option ensures the best
only communicate if pre-defined set- possible performance and lowers the
points are exceeded. cost of the BACnet installation.

By effectively optimizing
communication, the MCA 109 reduces
the load on the fieldbus enabling more
efficient building management.

Danfoss Drives · DKDD.PB.102.A5.02 11


Energy documentation
VLT® Energy Box software is the VLT® Energy Box makes it possible VLT® HVAC Drive can be interrogated
most modern and advanced energy to capture actual energy data from remotely for full energy data, making
calculation tool available. the drives and monitor energy it easy to monitor your energy savings
consumption and overall system and return on investment. Monitoring
It allows energy consumption ­efficiency. via fieldbus often makes energy meters
calculations and comparisons of omissible.
HVAC fans, pumps and cooling tower Energy audit
applications driven by Danfoss drives The VLT® HVAC Drive coupled with Download VLT® Energy Box
and alternative methods of flow Energy Box software enables the drives.danfoss.com/services/pc-
control. package to be used as the Energy tools/
Audit equipment for both the
The program compares the total estimation and validation of savings.
operational costs of various traditional
systems to operation of the same
systems with a VLT® HVAC Drive.

With this program it is easy to evaluate


the savings by comparing a VLT®
HVAC Drive over other types of capa­
city control systems in both new
installations as well as retrofit situations.

Complete financial analysis


VLT® Energy Box provides a complete
financial analysis including:

„„Initial cost for the drive system and


the alternative system
„„Installation and hardware costs
„„Annual maintenance costs and
any utility company incentives for
energy conservation products
„„Payback time and accumulated
savings
„„Upload of actual energy
consumption (kWh) and duty cycle
from the VLT® HVAC Drive

12 Danfoss Drives · DKDD.PB.102.A5.02


Software tools
VLT® Motion Control Tool Contact your local Danfoss sales in your installation, and if so, which
MCT 10 office or visit our website for more strategy is most cost-effective in
VLT® Motion Control Tool MCT 10 is information or visit directly at addressing the problem.
a windows-based engineering tool www.danfoss-hcs.com
with a clearly structured interface that Download at
provides an instant overview of all the VLT® Motion Control Tool http://drives.danfoss.com/services/
AC drives in a system of any size. The MCT 31 pc-tools/
software runs under Windows and This harmonics calculation software is
enables data exchange over a designed to quickly assess the loads Danfoss ecoSmartTM
traditional RS485 interface, fieldbus placed on the system by AC drives in This online tool and app makes it
(PROFIBUS, Ethernet, or other) or via the planning phase. This allows suitable easy to determine IE and IES classes
USB. measures to be taken to correct the according to EN 50598-2, for
system harmonics in advance. VLT® and VACON® drives alone
Parameter configuration is possible and in combination with a motor.
both online on a connected drive and VLT® Motion Control Tool MCT 31
offline in the tool itself. calculates system harmonic distortion Danfoss ecoSmartTM uses nameplate
Additional documentation, such for both Danfoss and non-Danfoss AC data to perform the efficiency
as electrical diagrams or operating drives, and calculates the effects of calculations, and produces a pdf
manuals, can be embedded in using various harmonic mitigation report for documentation.
VLT® Motion Control Tool MCT 10. measures, including Danfoss harmonic
This reduces the risk of incorrect filters. Find Danfoss ecoSmartTM at
configuration while offering fast access http://ecosmart.danfoss.com
to troubleshooting. Use VLT® Motion Control Tool MCT 31
in the planning phase to determine
Download at whether harmonics will be an issue
http://drives.danfoss.com/services/
pc-tools/

Danfoss HCS
Danfoss HCS is a professional
harmonics simulation tool which is
web-based. It provides harmonic
analysis of systems using VLT® and
VACON® products. This tool uses a
scientific simulation platform with
an advanced simulation model. It
takes more system parameters into
account, than the other harmonics
simulation tools offered by Danfoss
Drives, and therefore delivers more
accurate results. Danfoss HCS presents
the results of the simulation in table or
VLT® Motion Control Tool MCT 10 has integrated scope functionality to
graphical form. support monitoring and diagnosis of parameters.

Danfoss Drives · DKDD.PB.102.A5.02 13


Intuitive setup with
graphical interface

The VLT® HVAC Drive features a After choosing language, navigate


user-friendly, hot-pluggable local through setup parameters individually.
control panel (LCP) for easy setup and Alternatively, use a pre-defined quick
parameter configuration. menu or a SmartStart guide for
application specific setup.

The LCP can be detached and used


to copy settings to other VLT® HVAC
Drives in the system. It can also be
mounted remotely on a control panel
fascia. This enables the user to take
full advantage of the LCP, eliminating
the need for additional switches and
instrumentation.

14
Save commissioning time
with SmartStart

SmartStart is a time-saving drive setup Intelligent optimization


wizard that guides you through a series SmartStart also asks if you want to
of easy steps to configure your drive. apply the intelligent VLT features
The wizard can be accessed with the Automatic Motor Adaptation and
drive’s graphical control panel at the Automatic Energy Optimization,
first power up of the drive or after a enabling even more efficient motor
factory reset. control.

Uses HVAC language SmartStart is deactivated when the


Using HVAC language, SmartStart drive is programmed via fieldbus and
asks you to enter motor information after a timeout.
and the application profile. The drive
then calculates the optimal values to NOTE: SmartStart is only accessible with
ensure reliable and energy efficient the graphical control panel.
operation. SmartStart supports set-up
for induction, SynRM and PM motors.
This enables fast commissioning of all
these motor types.

Danfoss Drives · DKDD.PB.102.A5.02 15


Intelligent AHU functions
The ability to handle logical
rules and inputs from sensors,
real-time functionality, and time-
related actions enables the VLT®
HVAC Drive to control a wide
range of functions:

• Weekend and working day


operations
• Cascaded P-PI for temperature
control
• Multi-zone “3” control
• Flow balancing between fresh
and outlet air
• Belt monitoring

16 Danfoss Drives · DKDD.PB.102.A5.02


Dedicated fan features
The VLT® HVAC Drive offers a wide range of built-in and expandable functions
that increase comfort and safety while reducing energy consumption.

Velocity to flow conversion For example: by installing room Smart logic reduces costs
The VLT® HVAC Drive is able to convert temperature sensors (PT 100/PT 1000) The drive’s built-in Smart Logic
velocity pressure sensor values into and monitoring them with the VLT® Controller and four auto-tuning PID
flow values. This provides operators Sensor Input Card, the motor is controllers can control air handling
with the opportunity to set the drive protected from overheating in the functions with fans, valves and
up to provide a fixed flow or fixed bearings and windings. Monitoring of dampers. This reduces DDC tasks in
differential flow. Regardless of method, sensor temperature is either visible as a the building management system and
the advantages are the same, as energy readout on the display or via fieldbus. frees valuable data points for other use.
consumption is optimized while
improving comfort. An added benefit is Resonance monitoring
that this built-in setting eliminates the Avoid unwanted noise by setting the
need for a flow sensor. drive to avoid the frequency bands that
cause fans to create resonances. Not
Fire override mode only does this increase comfort, it also
This safety feature prevents the drive reduces wear on the equipment.
from stopping to protect itself. Instead
it will continue vital fan operation Stairwell pressurization
regardless of control signals, warnings If there is a fire, the VLT® HVAC Drive
or alarms. will continue to control the motor,
even beyond its standard shutoff
Extended BMS capacity parameters. By maintaining a higher
Easy integration into building level of air in the stairwells than in
management systems (BMS) provides other parts of the building, fire escapes
managers with detailed information remain smoke free.
about the current state of the
infrastructure in the building. By
integrating the drive into the building
management network, all the I/O
points in the drive are available as
remote I/O to extend the capacity of
the BMS.

Mains switch
The mains switch is a safety feature
that makes it possible to cut off the
drive from the mains supply. As a
result maintenance and cleaning
are easy and safe. The mains switch
option also reduces assembly costs.

Danfoss Drives · DKDD.PB.102.A5.02 17


Dedicated pump features
The VLT® HVAC Drive is developed in close cooperation with OEMs, contractors, and
manufacturers around the world. Each drive contains a wide range of built-in, dedicated
features which save energy in pump applications.

Embedded pump controller 1. Dry Pump Protection and the discharge end of the system.
The Pump Cascade Controller End of Curve The drive constantly adjusts
distributes operation hours evenly If the pump runs without creating the pressure reference to follow
across all pumps. Wear and tear on the desired pressure, the drive sets the system curve. This method
individual pumps is therefore reduced off an alarm or performs another both saves energy and reduces
to a minimum, extending their pre-programmed action. This installation costs.
lifetime expectancy and reliability happens for example when a well
considerably. runs dry or a pipe leaks. 4. No/low flow
During operation, a pump normally
Vital water supply 2. Auto tuning of PI consumes more power the faster it
If a pipe leaks or breaks, the VLT® HVAC controllers runs. In situations where the pump
Drive can reduce the motor speed to Auto tuning enables the drive to runs fast, but is not fully loaded,
prevent overload, while continuing to monitor how the system reacts and does not consume adequate
supply water a lower speed. to corrections made by the drive power, the drive compensates
constantly. The drive learns from it accordingly. This is a particular
Sleep mode and calculates the P and I values, advantage when water circulation
In situations with low or now flow, the so precise and stable operation is stops, the pump runs dry or when
drive enters sleep mode to conserve restored quickly. pipes leak.
energy. When the pressure falls below
the pre-defined setpoint, the drive 3. Flow compensation
starts automatically. Compared to A pressure sensor mounted close
continuous operation this method to the fan or pump provides
reduces energy costs and equipment a reference point that enables
wear and tear, extending the lifetime of pressure to be kept constant at
the application.

1 2 3 4

18 Danfoss Drives · DKDD.PB.102.A5.02


Optimize system
performance with EC+
Danfoss EC+ concept gives manufacturers of ventilation
units the freedom to select their preferred motor from any
supplier and control it with a VLT® drive.

Optimize PM motor Easy maintenance


performance Component replacement as a result
Danfoss has refined its VVC+ algorithm of wear and tear is not always possible
and optimized it for permanent magnet without installing a complete new,
and SynRM motors. This improvement integrated system. The EC+ concept
makes it possible for owners to benefit answers this challenge by making
from the high motor efficiency of EC service and maintenance easier, as
technology. After entering the relevant only the affected component needs
motor data, the drive automatically to be repaired/replaced in the event of
optimizes the performance of the malfunction.
application.
Downtime is therefore reduced, and so
Free choice of technology are maintenance costs. These savings
VLT® drives are equally efficient at are the result of the fact that the EC+
controlling PM, SynRM, and induction concept is based on standardized
motors. components. All units can be shipped
at short notice and installed with little
By providing vendors with the freedom effort. EC motor with electronics built into the fan
to select the optimum combination of impeller impacts the airflow through the
drive and motor, it is possible to offer impeller.
the best possible system efficiency.
This is a clear advantage compared to EC motor + integrated electronics + fan
integrated systems, where it often is
not possible to optimize the individual η  Drive = 89% | η  Fan = 66% | η  System = 59%
components. Values related to ILK report

Highest efficiency with EC+


65

EC+/PM (IE4)

60

55
System effieciency [%]

50 Plugfan with optimal and efficient airflow


through the fan impeller, in combination with
AC drive and high-efficiency foot-mounted
permanent magnet motor.
45

EC+/PM (IE4)
EC (IE4)
IM (IE3)
PM/EC motor + VSD + direct drive fan
IM (IE2)

40
0% 10 % 20 % 30 % 40 % 50 % 60 % 70 % 80 % 90 % 100 % 110 %
η  Drive = 89% | η  Fan = 71% | η 
System = 63%
Relative partial load [%]
Values related to ILK report
Tests at the Institute of Air Handling and Refrigeration (ILK) in Dresden have shown that the EC+ concept
lowers the losses in ventilator systems by up to 10 %, compared to conventional EC technology. This is the
result of 3-5 % higher system efficiency, depending on the nominal power size and the partial load.

19
1

8
2
7

3
5

Modular simplicity
Delivered fully assembled and tested to meet your specific requirements

1. Enclosure 3. Protective coating 7. I/O extensions


The drive meets requirements for The electronic components are, A wide range of I/O options are
enclosure class IP20/Chassis. IP21/ as standard, coated as per available either factory-mounted
Type 1, IP54/Type 12, IP55/Type 12 IEC 60721-3-3, class 3C2. For harsh or as retrofit.
or IP66/Type 4X. and aggressive environments,
coating as per IEC 60721-3-3, class 8. Display option
2. EMC and Network effects 3C3 is available. The removable Local Control
All versions of VLT® HVAC Drive Panel is available with a variety of
comply as standard with EMC 4. Removable fan language packs: East European,
limits B, A1 or A2 according to Like most of the elements, the West European, Asian and North
the EN 55011 norm and IEC61800- fan can be quickly removed and American.
3 Category C1, C2 and C3. The remounted for easy cleaning.
standard integrated DC coils ensure English and German are available
low harmonic load on the network 5. Control terminals in all drives.
according to EN 61000-3-12 and Double-stack, spring-loaded cage
increase the lifetime of the DC link clamps enhance reliability and Alternatively the drive can be
capacitors. facilitate easy commissioning and commissioned via the built-in USB/
service. RS485 connection or a fieldbus
from with VLT® Motion Control
6. Fieldbus option Tool MCT 10 setup software.
Obtain access to additional
fieldbus protocols via options. For a
complete list, see page 34.

20 Danfoss Drives · DKDD.PB.102.A5.02


1

7
8
5
2 3
9

10
4

9. 24 V external power Built-in Smart Logic Logic functions can be selected;


supply Controller most of them run independently
The external 24 V supply keeps the The Smart Logic Controller is of the sequence control. This
VLT® HVAC Drive logic “alive” when a clever way to add customer- enables drives to monitor variables
the AC mains is removed. specific functionality to the drive or signal defined events in an easy
and increase the opportunities for and flexible way independently of
10. Mains switch the drive, motor and application the motor control.
This switch interrupts the mains working together.
supply and has a free useable
auxiliary contact. The controller monitors a specified
event. When an event occurs, the
Safety controller performs a pre-defined
The VLT® HVAC Drive can optionally action and then starts monitoring
be delivered with the Safe Torque for the next pre-defined event.
Off (Safe Stop) functionality suitable 20 steps of events and resulting
for category 3, performance level d actions are available before
according to EN 13849-1 and SIL 2 returning to the first set.
according to IEC 62061/IEC 61508.
This feature prevents the drive from
unintended startup.

Danfoss Drives · DKDD.PB.102.A5.02 21


The big picture
An investment that pays
Increase application performance and streamline processes with energy efficient, adaptive
motor control. Combine reliable, high performing solutions from a single supplier to reduce
the lifetime costs of your applications.

Minimize energy costs Reduce total cost


As energy becomes increasingly of ownership

Cost
expensive, variable speed control of Seen over its lifetime, the initial cost
electrical motors has proven to be one of a drive only amounts to 10% of the Disposal costs

of the most effective cost-reducing total cost of ownership; the remaining


measures available. 90% covers energy consumption,
service and maintenance. Initial cost
Energy cost

For example, by reducing the average Operation and


speed of the motor from 100% to 80% During setup and operation, maintenance costs

in pumps or fans, 50% energy is saved. respectively, Automatic Motor


Time
Reducing the average speed by 50% Adaptation (AMA) and Automatic
increases the savings to 80%. Energy Optimization (AEO) ensure that
Automatic Energy Optimization
the drive is perfectly adapted to the
ensures that the motor voltage adapts
connected motor, and changing loads.
automatically to changing loads. This
provides an efficiency boost of up to
Once in operation, VLT® drives serve
5-15%, reducing the cost of ownership
reliably for their entire lifetime. Only
substantially.
requiring minimal maintenance,
the VLT® HVAC Drive provides a fast
return on investment and ultimately a On the following pages we help you select
competitive cost of ownership. the optimal VLT® for applications from
1.1 and 400 kW. For larger drives, please
consult the selection guide for
VLT® High Power Drives.

22
Cut your installation costs the easy way
– with integrated energy metering

Obtain greener projects What can you save? What is NABERS?


With the built-in energy meter in Using VLT® HVAC Drive with built-in The National Australian Built
Danfoss VLT® HVAC Drive FC 102 you energy metering, there is no need Environment Rating System (NABERS)
can read out your energy consumption to invest in a separate energy meter. is a performance-based rating
with a tolerance below +/- 7%. This Typically the component reduction system for buildings in Australia.
accuracy is sufficient to allow you to from drive plus energy meter to drive Put simply, NABERS measures the
achieve greener projects which run with integrated energy meter reduces energy efficiency, water usage, waste
more smoothly, by monitoring and capital investment by 25%. management and indoor environment
tracking the energy consumption in quality of a building or tenancy and its
your HVAC systems. Avoid separate meter impact on the environment.
validation
Reduce complexity Where a remote meter reading system In Australia, if you own, manage or
Since the energy meter is integrated is used to record the pulse meter occupy a building, a NABERS rating can
into the VLT® HVAC Drive, you achieve a reading, in some regions this must be provide you with a simple indication
huge complexity reduction. There is no validated in accordance with local non- of how well you are managing these
need to purchase, install, validate and utility meter validation requirements, environmental impacts compared to
maintain a separate energy meter for to ensure it is recording the measured similar buildings.
each installed AC drive when you want consumption correctly. One example of
to monitor your energy consumption. such a system is the National Australian Find more information at
Built Environment Rating System www.nabers.gov.au.
(NABERS) in Australia. The measurement accuracy of the
VLT® HVAC Drive with integrated
When using the VLT® HVAC Drive energy meter is well within the
with integrated energy meter, this required +/-10% tolerance required by
separate validation process is usually NABERS. The VLT® HVAC Drive complies
not required, saving time and cost. fully with NABERS requirements.
These savings are achievable because
in normal practice, the BMS installation
maps the energy consumption data
from the AC drive. The validation of the
energy meter is therefore already a part
of the process of BMS commissioning.

Danfoss Drives · DKDD.PB.102.A5.02 23


Specifications
Basic unit without extensions

Main supply (L1, L2, L3) Analog output


Supply voltage 200 – 240 V ±10% Programmable 1
Supply voltage 380 – 480 V ±10% analog outputs
Supply voltage 525 – 600 V ±10% Current range at 0/4 – 20 mA
analog output
Supply voltage 525 – 690 V ±10%
Max. load to common at
Supply frequency 50/60 Hz 500 Ω
­analog output (clamp 39)
Displacement power factor Accuracy on analog output Max. error: 1% of full scale
> 0.98 near unity
(cos ф)
Switching on input supply Control card
1–2 times/min.
L1, L2, L3 USB interface 1.1 (Full Speed)
Harmonic disturbance Meets EN 61000-3-12 USB plug Type “B”
Output data (U, V, W) RS485 interface Up to 115 kBaud
Output voltage 0 – 100% of supply voltage Max. load (10 V) 15 mA
Output frequency 0–590 Hz Max. load (24 V) 200 mA
Switching on output Unlimited Relay output
Ramp times 1 – 3600 sec. Programmable relay outputs 2
Digital inputs Max. terminal load (AC)
on 1-3 (break), 1-2 (make), 240 V AC, 2 A
Programmable digital inputs 6* 4-6 (break) power card
Changeable to digital output 2 (terminal 27, 29)
Max. terminal load (AC) on 4-5
Logic PNP or NPN 400 V AC, 2 A
(make) power card
Voltage level 0 – 24 V DC Min. terminal load on
Maximum voltage on input 28 V DC 1-3 (break), 1-2 (make), 24 V DC 10 mA, 24 V AC 20 mA
Input resistance, Ri Approx. 4 kΩ 4-6 (break), 4-5 (make)
power card
Scan interval 5 ms
* 2 can be used as digital outputs Surroundings/external
Analog inputs IP: 00/20/21/54/55/66
Enclosure UL Type: Chassis/1/12/3R/4X Outdoor
Analog inputs 2
Vibration test 1.0 g (D enclosures: 0.7 g)
Modes Voltage or current
5% – 95% (IEC 721-3-3; Class 3K3
Voltage level 0 to +10 V (scaleable) Max. relative humidity (non-condensing) during operation
Current level 0/4 to 20 mA (scaleable) Ambient temperature Max. 50° C w/o derating
Accuracy of analog inputs Max. error: 0.5% of full scale Galvanic isolation of all I/O supplies according to PELV
Pulse inputs Designed for coated/standard 3C3/3C2
Aggressive environment (IEC 60721-3-3)
Programmable pulse inputs 2*
Voltage level 0 – 24 V DC (PNP positive logic) Fieldbus communication
Pulse input accuracy Optional:
Max. error: 0.1% of full scale Standard built-in:
(0.1 – 1 kHz) VLT® PROFIBUS DP V1 MCA 101
FC Protocol
* Utilize some of the digital inputs VLT® DeviceNet MCA 104
N2 Metasys VLT® LonWorks MCA 108
FLN Apogee
Digital outputs VLT® BACnet MCA 109
Modbus RTU VLT® PROFINET MCA 120
Programmable BACnet (embedded)
2 VLT® EtherNet/IP MCA 121
digital/pulse outputs VLT® Modbus TCP MCA 122
Voltage level at VLT® BACnet/IP MCA 125
0 – 24 V DC
digital/frequency output
Max. output current Protection mode for longest possible up-time
40 mA
(sink or source) – Electronic thermal motor protection against overload
Maximum output frequency – Temperature monitoring of the heatsink ensures that the drive trips if
0 to 32 kHz
at frequency output the temperature reaches 95° C ± 5° C
Accuracy on frequency output Max. error: 0.1% of full scale – The drive is protected against short-circuits on motor terminals U, V, W
– The drive is protected against earth faults on motor terminals U, V, W
– Protection against mains phase loss

Global Marine

24 Danfoss Drives · DKDD.PB.102.A5.02


Connection examples
The numbers represent the terminals on the drive

130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor

88 (-) Switch Mode


DC bus
Power Supply
(partially) 89 (+)
10Vdc 24Vdc (R+) 82 Brake resistor
15mA 130/200mA (optional)
50 (+10 V OUT) + - + -
+10 Vdc (R-) 81
S201
0/-10 Vdc -
53 (A IN)
1 2

ON

+10 Vdc relay 1


ON=0/4-20 mA
0/4-20 mA S202 03
OFF=0/-10 Vdc -
1 2

0/-10 Vdc - +10 Vdc


ON

54 (A IN) 240 Vac, 2A


+10 Vdc 02
0/4-20 mA
55 (COM A IN) 01
* relay 2
12 (+24V OUT) 06
240 Vac, 2 A
13 (+24V OUT) P 5-00 05
400 Vac, 2 A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) S801
24V ON=Terminated
1 2

ON

OFF=Open

0V 5V
* 24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis

* : Earth
37 (D IN)

This diagram shows a typical installa- There are 6 digital inputs to be Diagram showing all electrical
terminals without options.
tion of the VLT® HVAC Drive. Power is connected to terminals 18, 19, 27, 29, A = analog, D = digital
connected to the terminals 91 (L1), 32, and 33. Two digital input/output Terminal 37 is used for Safe Stop. For instructions
92 (L2) and 93 (L3) and the motor is terminals (27 and 29) can be set up on Safe Stop installation please refer to the
section Safe Stop Installation of the Design
connected to 96 (U), 97 (V) and 98 (W). as digital outputs to show an actual Guide.
status or warning. The terminal 42 *Terminal 37 is optional.
Terminals 88 and 89 are used for load analogue output can show process ** Do not connect cable screen
sharing between drives. values such as 0 - Imax.
Analog inputs can be connected to
the 53 (V or mA), and for 54 (V or mA) On the 68 (P+) and 69 (N-) terminals’
terminals. RS 485 interface, the drive can be
controlled and monitored via serial
These inputs can be set up as either communication.
reference, feedback or thermistor inputs.

Danfoss Drives · DKDD.PB.102.A5.02 25


VLT® HVAC Drive 200-240 V AC
IP20 (IP21*)/Chassis (Type 1) A2 A3
Enclosure IP55, IP66/ Type 4X A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P3K7
Typical shaft output [kW] 1.1 1.5 2.2 3 3.7
Typical shaft output at 208 V [HP] 1.5 2.0 2.9 4.0 4.9
Output current
Continuous (3 x 200 – 240 V) [A] 6.6 7.5 10.6 12.5 16.7
Intermittent (3 x 200 – 240 V) [A] 7.3 8.3 11.7 13.8 18.4
Output power
Continuous (208 V AC) [kVA] 2.38 2.70 3.82 4.50 6.00
Rated input current
Continuous (3 x 200 – 240 V) [A] 5.9 6.8 9.5 11.3 15.0
Intermittent (3 x 200 – 240 V) [A] 6.5 7.5 10.5 12.4 16.5
Estimated power loss at rated max. load [W] 63 82 116 155 185
Efficiency 0.96
Max. cable size [mm2] 4 (12)
Mains, motor, brake ([AWG])
Max. pre-fuses [A] 20 32
Weight
IP20 [kg] 4.9 6.6
IP21 [kg] 5.5 7.5
IP55, IP66 [kg] 9.7 (A4)/13.5 (A2 + A5) 13.5

IP20 (IP21*)/Chassis (Type 1) B3 B4 C3 C4


Enclosure IP21/Type 1, IP55, IP66/Type 4X B1 B2 C1 C2
P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical shaft output [kW] 5.5 7.5 11 15 18.5 22 30 37 45
Typical shaft output at 208 V [HP] 7.5 10 15 20 25 30 40 50 60
Output current
Continuous (3 x 200 – 240 V) [A] 24.2 30.8 46.2 59.4 74.8 88 115 143 170
Intermittent (3 x 200 – 240 V) [A] 26.6 33.9 50.8 65.3 82.3 96.8 127 157 187
Output power
Continuous (208 V AC) [kVA] 8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2
Rated input current
Continuous (3 x 200 – 240 V) [A] 22 28 42 54 68 80 104 130 154
Intermittent (3 x 200 – 240 V) [A] 24.2 30.8 46.2 59.4 74.8 88 114 143 169
Estimated power loss at rated max. load [W] 269 310 447 602 737 845 1140 1353 1636
Efficiency 0.96 0.97

Max. cable size [mm2] 10 (7) 35 (2) 50 (1) 150 (300 150 (300
Mains, motor, brake ([AWG]) (B4 = 35 (2)) MCM) MCM)

185, 150,
120
95, 70, (350
Max. cable size mains [mm2] 16 (6) 35 (2) 50, 35, 35 (1, 2, 2) 70 MCM,
With mains disconnect switch included ([AWG]) (3/0, 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 80 125 160 200 250
Weight
IP20 [kg] 12 23.5 35 50
IP21, IP55, IP66 [kg] 23 27 45 65

* (A2, A3, B3, B4, C3 and C4 may be converted to IP21/Type 1 using a conversion kit.
(Please see also items mechanical mounting in Operating Instructions and IP21/ Type 1 enclosure kit in the Design Guide.)

26 Danfoss Drives · DKDD.PB.102.A5.02


VLT® HVAC Drive 380 – 480 V AC
IP20 (IP21*)/Chassis (Type 1) A2 A3
Enclosure IP55, IP66 /Type 4X A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5
Typical shaft output [kW] 1.1 1.5 2.2 3 4 5.5 7.5
Typical shaft output at 460 V [HP] 1.5 2.0 2.9 4.0 5.0 7.5 10
Output current
Continuous (3 x 380 – 440 V) [A] 3 4.1 5.6 7.2 10 13 16
Intermittent (3 x 380 – 440 V) [A] 3.3 4.5 6.2 7.9 11 14.3 17.6
Continuous (3 x 441 – 480 V) [A] 2.7 3.4 4.8 6.3 8.2 11 14.5
Intermittent (3 x 441 – 480 V) [A] 3.0 3.7 5.3 6.9 9.0 12.1 15.4
Output power
Continuous (400 V AC) [kVA] 2.1 2.8 3.9 5.0 6.9 9.0 11.0
Continuous (460 V AC) [kVA] 2.4 2.7 3.8 5.0 6.5 8.8 11.6
Rated input current
Continuous (3 x 380 – 440 V) [A] 2.7 3.7 5.0 6.5 9.0 11.7 14.4
Intermittent (3 x 380 – 440 V) [A] 3.0 4.1 5.5 7.2 9.9 12.9 15.8
Continuous (3 x 441 – 480 V) [A] 2.7 3.1 4.3 5.7 7.4 9.9 13.0
Intermittent (3 x 441 – 480 V) [A] 3.0 3.4 4.7 6.3 8.1 10.9 14.3
Estimated power loss at rated max. load [W] 58 62 88 116 124 187 255
Efficiency 0.96 0.97
Max. cable size [mm2] 4 (12)
(Mains, motor, brake) ([AWG])
Max. pre-fuses [A] 10 20 32
Weight
IP20 [kg] 4.8 4.9 6.6
IP55, IP66 [kg] 9.7 (A4)/13.5 (A2 + A5) 14.2

IP20 (IP21*)/Chassis (Type 1) B3 B4 C3 C4


Enclosure IP21/Type 1, IP55, IP66/Type 4X B1 B2 C1 C2
P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 11 15 18.5 22 30 37 45 55 75 90
Typical shaft output at 460 V [HP] 15 20 25 30 40 50 60 75 100 125
Output current
Continuous (3 x 380 – 440 V) [A] 24 32 37.5 44 61 73 90 106 147 177
Intermittent (3 x 380 – 440 V) [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195
Continuous (3 x 441 – 480 V) [A] 21 27 34 40 52 65 80 105 130 160
Intermittent (3 x 441 – 480 V) [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176
Output power
Continuous (400 V AC) [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123
Continuous (460 V AC) [kVA] 16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128
Rated input current
Continuous (3 x 380 – 440 V) [A] 22 29 34 40 55 66 82 96 133 161
Intermittent (3 x 380 – 440 V) [A] 24.2 31.9 37.4 44 60.5 72.6 90.2 106 146 177
Continuous (3 x 441 – 480 V) [A] 19 25 31 36 47 59 73 95 118 145
Intermittent (3 x 441 – 480 V) [A] 20.9 27.5 34.1 39.6 51.7 64.9 80.3 105 130 160
Estimated power loss at rated max. load [W] 278 392 465 525 698 739 843 1083 1384 1474
Efficiency 0.98 0.99
Max. cable size [mm2] 10 (8) 35 (2) 50 (1) 95 (4/0) 95 (4/0)
Mains, motor, brake ([AWG]) (B4 = 35 (2))
185,
150,
95, 70, 120
70
Max. cable size mains [mm2] 16, 10, 10 (6, 8, 8) 50, 35, 35 (3/0, (350
With mains disconnect switch included ([AWG]) (1, 2, 2) 2/0, MCM,
300
2/0) MCM,
4/0)
Max. pre-fuses [A] 63 63 63 63 80 100 125 160 250 250
Weight
IP20 [kg] 12 12 12 23.5 23.5 23.5 35 35 50 50
IP21, IP55, IP66 [kg] 23 23 23 27 27 45 45 45 65 65

* (A2, A3, B3, B4, C3 and C4 may be converted to IP21 using a conversion kit. Please contact Danfoss.
(Please see also items Mechanical mounting in Operating Instructions and IP21/ Type 1 Enclosure kit in the Design Guide.))
1) With brake and load sharing 95 (4/0)

Danfoss Drives · DKDD.PB.102.A5.02 27


VLT® HVAC Drive 3 x 380 – 480 V AC
IP20 D3h D4h
Enclosure IP21, IP55 D1h + D5h + D6h D2h + D7h + D8h
N110 N132 N160 N200 N250 N315
Typical shaft output (400 V) [kW] 110 132 160 200 250 315
Typical shaft output (460 V) [HP] 150 200 250 300 350 450
Typical shaft output (480 V) [kW] 132 160 200 250 315 355
Output current
Continuous (3 x 380 – 440 V) [A] 212 260 315 395 480 588
Intermittent (3 x 380 – 440 V) [A] 233 286 347 435 528 647
Continuous (3 x 441 – 480 V) [A] 190 240 302 361 443 535
Intermittent (3 x 441 – 480 V) [A] 209 264 332 397 487 588
Output power
Continuous (400 V) [kVA] 147 180 218 274 333 407
Continuous (460 V) [kVA] 151 191 241 288 353 426
Rated input current
Continuous (400 V) [A] 204 251 304 381 463 567
Intermittent (460/500 V) [A] 183 231 291 348 427 516
Estimated power loss at rated max. load [W] 2555 2949 3764 4109 5129 6663
Efficiency 0.98
Max. cable size [mm2] 2 x 95 2 x 185
Mains, motor, brake and loadsharing ([AWG]) (2 x 3/0) (2 x 350 mcm)
Max. external input (mains) fuses [A] 315 350 400 550 630 800
Weight
62 (D1h + D3h) 125 (D2h + D4h)
IP20, IP21, IP54 [kg] 166 (D5h), 129 (D6h) 200 (D7h), 225 (D8h)

VLT® HVAC Drive 525 – 600 V AC


Enclosure
IP20 Chassis B3 B4 C3 C4
A3 A3
IP21/Type 1
B1 B2 C1 C2
IP55, IP66/Type 4X A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical shaft output [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output current
Continuous (3 x 525 – 550 V) [A] 2.6 2.9 4.1 5.2 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137
Intermittent (3 x 525 – 550 V) [A] 2.9 3.2 4.5 5.7 7.0 10.5 12.7 21 25 31 40 47 59 72 96 116 151
Continuous (3 x 525 – 600 V) [A] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 18 22 27 34 41 52 62 83 100 131
Intermittent (3 x 525 – 600 V) [A] 2.6 3.0 4.3 5.4 6.7 9.9 12.1 20 24 30 37 45 57 68 91 110 144
Output power
Continuous (525 V AC) [kVA] 2.5 2.8 3.9 5.0 6.1 9.0 11.0 18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5
Continuous (575 V AC) [kVA] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5
Rated input current
Continuous (3 x 525-600 V) [A] 2.4 2.7 4.1 5.2 5.8 8.6 10.4 17.2 20.9 25.4 32.7 39 49 59 78.9 95.3 124.3
Intermittent (3 x 525 – 600 V) [A] 2.7 3.0 4.5 5.7 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137
Estimated power loss at rated [W] 50 65 92 122 145 195 261 300 400 475 525 700 750 850 1100 1400 1500
max. load
Efficiency 0.97 0.97 0.97 0.97 0.97 0.97 0.97 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
120
Max. cable size [mm2] 4 (12) 10 (8) 35 (2) 50 (1/0) 95 (250
IP20, mains, motor, brake ([AWG]) (4/0) MCM)
Max. cable size [mm2] 35, 25, 25 150
IP21, IP55, IP66, mains, motor, ([AWG]) 4 (12) 10 (8) (2, 4, 4) 50 (1) (300 MCM)
brake
185,
95, 70, 150, 120
Max. cable size mains 70 (350
[mm2] 16, 10, 10 50, 35, 35
With mains disconnect switch ([AWG]) 4 (12) (8, 8, 8) (1, 2 ,2) (3/0, MCM,
included 2/0, 300
2/0) MCM,
4/0)
Max. pre-fuses [A] 10 10 20 20 20 32 32 63 63 63 63 80 100 125 160 250 250
Weight
IP20 [kg] 6.5 6.5 6.5 6.5 6.5 6.6 6.6 12 12 12 23.5 23.5 23.5 35 35 50 50
IP21, IP55, IP66 [kg] 13.5 13.5 13.5 13.5 13.5 14.2 14.2 23 23 23 27 27 27 45 45 65 65

28 Danfoss Drives · DKDD.PB.102.A5.02


VLT® HVAC Drive 3 x 525-690 V AC
IP20 A3 B4 C3 D3h
Enclosure IP21/IP55 B2 C2
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K5 P22K P30K P37K P45K P55K P75K P90K
Typical shaft output (690 V) [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output current (High overload 110% for 1 min.)
Continuous (3 x 525-550 V) [A] 2.1 2.7 3.9 4.9 6.1 9 11 14 19 23 28 36 43 54 65 87 105
Intermittent (3 x 525-550 V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6 22.4 20.9 25.3 30.8 39.6 47.3 59.4 71.5 95.7 115.5
Continuous kVA (3 x 551-690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10 13 18 22 27 34 41 52 62 83 100
Intermittent kVA (3 x 551-690 V) [A] 2.6 3.5 5.1 7.2 8.8 12 16 20.8 19.8 24.2 29.7 37.4 45.1 57.2 68.2 91.3 110
Output power
Continuous (550 V) (A3 525 V) [kVA] 1.9 2.5 3.5 4.5 5.5 8.2 10 13.3 18.1 21.9 26.7 34.3 41.0 51.4 61.9 82.9 100
Continuous (690 V) [kVA] 1.9 2.6 3.8 5.4 6.6 9 12 15.5 21.5 26.3 32.3 40.6 49.0 62.1 74.1 99.2 119.5
Rated input current
Continuous (3 x 525-550 V) [A] 1.9 2.4 3.5 4.4 5.5 8 10 15 19.5 24 29 36 49 59 71 87 99
Intermittent (3 x 525-550 V) [A] 3 3.9 5.6 7.1 8.8 13 16 23.2 21.5 26.4 31.9 39.6 53.9 64.9 78.1 95.7 108.9
Continuous kVA (3 x 551-690 V) [A] 1.4 2 2.9 4 4.9 6.7 9 14.5 19.5 24 29 36 48 58 70 86 94.3
Intermittent kVA (3 x 551-690 V) [A] 2.3 3.2 4.6 6.5 7.9 10.8 14.4 23.2 21.5 26.4 31.9 39.6 52.8 63.8 77 94.6 112.7
Estimated power loss at rated [W] 44 60 88 120 160 220 300 150 220 300 370 440 740 900 1100 1500 1800
maximum load
Efficiency 0.96 0.98
Max. cable cross section [mm2] 4 (12) 35 (2)
Mains, motor, brake and load sharing ([AWG])
Max. external input (mains) fuses [A] – 63 80 100 125 160 –
Weight
IP20 [kg] 6.6 21.5 (B4) 35 (C3) 62 (D3h)
IP21, IP55 [kg] – 27 (B2) 65 (C2) – 62 (D3h)

IP20 D3h D4h


VLT®
EnclosureHVAC Drive 3 x 525-690 V AC
IP21, IP55 D1h + D5h + D6h D2h + D7h + D8h
N75K N90K N110 N132 N160 N200 N250 N315 N400
Typical shaft output (525 V) [kW] 55 75 90 110 132 160 200 250 315
Typical shaft output (575 V) [HP] 75 100 125 150 200 250 300 350 400
Typical shaft output (690 V) [kW] 75 90 110 132 160 200 250 315 400
Output current
Continuous (550 V) [A] 90 113 137 162 201 253 303 360 418
Intermittent (550 V) [A] 99 124 151 178 221 278 333 396 460
Continuous (575/690 V) [A] 86 108 131 155 192 242 290 344 400
Intermittent (575/690 V) [A] 95 119 144 171 211 266 319 378 440
Output power
Continuous (525 V) [kVA] 86 108 131 154 191 241 289 343 398
Continuous (575 V) [kVA] 86 108 130 154 191 241 289 343 398
Continuous (690 V) [kVA] 103 129 157 185 229 289 347 411 478
Rated input current
Continuous (550 V) [A] 89 110 130 158 198 245 299 355 408
Continuous (575 V) [A] 85 106 124 151 189 234 286 339 390
Continuous (690 V) [A] 87 109 128 155 197 240 296 352 400
Estimated power loss at 525/575 V [W] 1162 1428 1739 2099 2646 3071 3719 4460 5023
Estimated power loss at 690 V [W] 1204 1477 1796 2165 2738 3172 3848 4610 5150
Efficiency 0.98
Max. cable size [mm2] 2 x 95 2 x 185
Mains, motor, brake and loadsharing ([AWG]) (2 x 3/0) (2 x 350 mcm)
Max. external input (mains) fuses [A] 160 315 350 400 500 550
Weight
62 (D1h + D3h) 125 (D2h + D4h)
IP20, IP21, IP54 [kg] 166 (D5h), 129 (D6h) 200 (D7h), 225 (D8h)

Danfoss Drives · DKDD.PB.102.A5.02 29


Dimensions and air flow

A2 IP20 A3 with IP21/Type 12 NEMA 1 Kit

A4 IP55 with mains disconnect B3 IP20

B4 IP20 C3 IP20

Please see the VLT® HVAC Drive FC 102 Design Guide for other enclosure types, available at http://www.danfoss.com/Products/Literature/VLT+Technical+Documentation.
htm

30 Danfoss Drives · DKDD.PB.102.A5.02


Enclosure types A, B and C
VLT® HVAC Drive

Enclosure type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4

IP21/IP55/ IP21/IP55/
Protection rating IP20 IP21 IP20 IP21 IP55/IP66 IP20 IP20
IP66 IP66

H mm
Height of back plate 268 375 268 375 390 420 480 650 399 520 680 770 550 660
H1 mm 374 – 374 – – – – – 420 595 – – 630 800
With de-coupling plate for fieldbus cables
H2 mm 254 350 257 350 401 402 454 624 380 495 648 739 521 631
Distance to mounting holes
W mm 90 90 130 130 200 242 242 242 165 230 308 370 308 370
W1 mm 70 70 110 110 171 215 210 210 140 200 272 334 270 330
Distance between mounting holes
D mm
Depth without option A/B 205 207 205 207 175 195 260 260 249 242 310 335 333 333
D1 mm – – – – 206 224 289 290 – – 344 378 – –
With mains disconnect
D2 mm 220 222 220 222 175 195 260 260 262 242 310 335 333 333
With option A/B
I (air space inlet)
100 100 100 100 100 100 200 200 200 200 200 225 200 225
cooling

mm (inches)
Air

O (air space outlet) 100 100 100 100 100 100 200 200 200 200 200 225 200 225
mm (inches)
13.5/
Weight (kg) 4.9 5.3 6.6 7 9.7 23 27 12 23.5 45 65 35 50
14.2

A3 IP20 A4 IP55 with mains disconnect

W1

W Air space outlet


O
Air space
Width outlet

H2 H H1
Height Height Height

Air space inlet I


Air space
outlet

D D2

Depth
D1 Depth

Danfoss Drives · DKDD.PB.102.A5.02 31


Dimensions and air flow

A H
H1 Height
Height
Door swing

W
Width

Air space outlet O C1 C2

C1 C2

D1h/D2h D3h/D4h C2

C1
C1

C2
C2
Air space inlet I
D
Depth

Please see the VLT® High Power Design Guide for other enclosure types, available at http://www.danfoss.com/Products/Literature/
VLT+Technical+Documentation.htm

32 Danfoss Drives · DKDD.PB.102.A5.02


Enclosure type D
VLT® HVAC Drive

Enclosure type D1h D2h D3h D4h D5h D6h D7h D8h

Protection rating IP21/IP54 IP20 IP21/IP54

H mm
Height of back plate 901 1107 909 1122 1324 1665 1978 2284
H1 mm 844 1050 844 1050 1277 1617 1931 2236
Height of product
W mm 325 420 250 350 325 325 420 420

D mm 378 378 375 375 381 381 384 402


D1 mm – – – – 426 426 429 447
With mains disconnect
Door swing A mm 298 395 n/a n/a 298 298 395 395

I (air space inlet) mm 225 225 225 225 225 225 225 225
Air cooling

O (air space outlet) mm 225 225 225 225 225 225 225 225

102 m3/h 204 m3/h 102 m3/h 204 m3/h 102 m3/h 204 m3/h
C1 (60 cfm) (120 cfm) (60 cfm) (120 cfm) (60 cfm) (120 cfm)
420 m3/h 840 m3/h 420 m3/h 840 m3/h 420 m3/h 840 m3/h
C2 (250 cfm) (500 cfm) (250 cfm) (500 cfm) (250 cfm) (500 cfm)

C1 C2

C1 C2

D7h/D8h
D5h/D6h

C1

C1

C1

C1
C2

D1
Depth C2 D
Depth
D
Depth

Danfoss Drives · DKDD.PB.102.A5.02 33


A options: Fieldbuses
For A, B, C and D enclosure types
Fieldbus
A
VLT® PROFIBUS DP V1 MCA 101
VLT® DeviceNet MCA 104
VLT® LonWorks MCA 108
VLT® BACnet MCA 109
VLT® PROFINET MCA 120
VLT® EtherNet/IP MCA 121
VLT® Modbus TCP MCA 122
VLT® BACnet/IP MCA 125

VLT® PROFIBUS DP MCA 101 VLT® DeviceNet MCA 104 VLT® LonWorks MCA 108
Operating the AC drive via a fieldbus enables VLT® DeviceNet MCA 104 offers robust, LonWorks is a fieldbus system developed for
you to reduce the cost of your system, com- efficient data handling thanks to advanced building automation. It enables communica-
municate faster and more efficiently, and Producer/Consumer technology. tion between individual units in the same
benefit from an easier user interface. system (peer-to-peer) and thus supports
 Support of ODVA’s AC drive profile sup- decentralizing of control.
VLT® PROFIBUS DP MCA 101 provides ported via I/O instance 20/70 and 21/71
 Wide compatibility, a high level of availabi- secures compatibility to existing systems  No need for main station (master-follower)
lity, support for all ­major PLC vendors, and  Benefit also from ODVA’s strong  Units receive signals directly
compatibility with future versions ­conformance ­testing policies, which ensure  Supports Echelon free-topology interface
 Fast, efficient communication, transpa- that products are i­nteroperable (flexible cabling and installation)
rent installation, advanced diagnosis and  Supports embedded I/O and I/O options
parameterization and auto-­configuration Ordering number (easy implementation of de-central I/O)
of process data via GSD-file 130B1102 standard, 130B1202 coated  Sensor signals can quickly be moved to
 Acyclic parameterization using PROFIBUS another controller via bus cables
DP-V1, P ­ ROFIdrive or Danfoss FC profile  Certified as compliant with
state machines, P ­ ROFIBUS DP-V1, Master LonMark ver. 3.4 specifications
Class 1 and 2
Ordering number
Ordering number 130B1106 standard, 130B1206 coated
130B1100 standard, 130B1200 coated

34 Danfoss Drives · DKDD.PB.102.A5.02


VLT® BACnet MCA 109  Support of PROFISAFE when combined
with MCB 152
in both directions, positioning it among the
fastest performing Modbus TCP devices in
The BACnet protocol is an international  Implementation in accordance with Con- the market. For master redundancy it features
protocol that efficiently integrates all parts formance Class B hot swapping between two masters.
of building automation equipment from the
actuator level to the building management Ordering number Other features:
system. 130B1135 standard, 130B1235 coated  Built-in web-server for remote diagnosis
and reading out basic drive parameters
Via the BACnet option it is possible to read  Email notification can be configured, to
all analog and digital inputs and control all
analog and digital outputs of the VLT® HVAC VLT® EtherNet/IP MCA 121 send an email message to one or more re-
cipients, when certain alarms or warnings
Drive. All inputs and outputs can be operated Ethernet is the future standard for communi- occur, or are cleared
independently of the functions of the drive, cation at the factory floor.  Dual Master PLC connection for
and thus work as remote I/O: The VLT® EtherNet/IP MCA 121 is based on redundancy
the newest technology available for industrial
 COV (Change of Value) use and handles even the most demanding Ordering number
 Synchronization of RTC from BACnet requirements. EtherNet/IPTM extends com- 130B1196 standard, 130B1296 coated
 Read/write Property Multiple mercial off-the-shelf Ethernet to the Common
 Alarm/Warning handling Industrial Protocol (CIP™) – the same upper-
Ordering number
layer protocol and object model found in
DeviceNet.
VLT® BACnet/IP MCA 125
130B1144 standard, 130B1244 coated The VLT® BACnet/IP MCA 125 option opti-
The MCA 121 offers advanced mizes the use of VLT® HVAC Drive together
features such as: with building management systems (BMS)
VLT® PROFINET MCA 120  Built-in high performance switch enabling
line-topology, and eliminating the need for
using the BACnet/IP protocol or running BAC-
net on Ethernet. The option has two Ethernet
VLT® PROFINET MCA 120 uniquely combines external switches connectors, enabling daisy-chain configura-
the highest performance with the highest  DLR Ring (from October 2015) tion with no need for external switches. The
degree of openness. The option is designed  Advanced switch and diagnosis functions VLT® BACnet/IP MCA 125 makes it easy to
so that many of the features from the VLT®  Built-in web server control or monitor points required in typical
PROFIBUS MCA 101 can be reused, minimizing  E-mail client for service notification HVAC applications, and reduces overall cost
user effort to migrate PROFINET, and securing  Unicast and Multicast communication of ownership.
the investment in a PLC program.
Ordering number Besides standard functionality,
Other features: 130B1119 standard, 130B1219 coated the option provides:
 Same PPO types as the MCA 101 PROFIBUS  COV, Change Of Value
for easy migration to PROFINET  Read/WritePropertyMultiple
 Built-in web server for remote diagnosis
and reading out of basic drive parameters VLT® Modbus TCP MCA 122  Alarm/Warning notifications
 PID Loop object
 Support of MRP Modbus TCP is the first industrial Ethernet-  Segmented data transfer
 Support of DP-V1 Diagnostic allows easy, based protocol for automation.  Trending
fast and standardized handling of warning The VLT® Modbus TCP MCA 122 connects
and fault information into the PLC, to Modbus TCP-based networks. It is able to Ordering number
improving bandwidth in the system handle connection intervals down to 5 ms 134B1586 coated

B options: Functional extensions


For A, B, C and D enclosure types
Funcional extensions
B
VLT® Generel Purpose MCB 101
VLT® Relay Option MCB 105
VLT® Analog I/O Option MCB 109
VLT® PTC Thermistor Card MCB 112
VLT® Sensor Input Card MCB 114
VLT® Safe Option MCB 140 Series

VLT® General Purpose I/O VLT® Relay Option MCB 105 VLT® Analog I/O Option
MCB 101 Makes it possible to extend relay functions MCB 109
with 3 a­ dditional relay outputs.
This I/O option offers an extended number of This analog input/output option is eas-
­control inputs and outputs: ily fitted in the AC drive for upgrading to
 Max switch rate at rated advanced performance and control using
load/min. load ...............................6 min-1/20 sec-1
 3 digital inputs 0-24 V: the additional I/O. This option also upgrades
 Protects control cable connection
Logic ‘0’ < 5 V; Logic ‘1’ > 10V the AC drive with a battery back-up supply
 Spring-loaded control wire connection
 2 analogue inputs 0-10 V: for the AC drive built-in clock. This provides
Resolution 10 bit plus sign stable use of all AC drive clock functions as
Max. terminal load:
 2 digital outputs NPN/PNP push pull timed actions.
 AC-1 Resistive load ...........................240 V AC 2 A
 1 analogue output 0/4-20 mA  AC-15 Inductive
 Spring loaded connection  3 analog inputs, each configurable as both
load @cos phi 0.4 ..........................240 V AC 0.2 A voltage and temperature input
 DC-1 Resistive load ............................. 24 V DC 1 A
Ordering number  Connection of 0-10 V analog signals as well
 DC-13 Inductive
130B1125 standard, 130B1212 coated as PT1000 and NI1000 temperature inputs
load @cos phi 0.4 .............................24 V DC 0.1 A  3 analog outputs each configurable as 0-10
V outputs
Min. terminal load:  Back-up supply for the standard clock
 DC 5 V...................................................................... 10 mA function in the AC drive
Ordering number The back-up battery typically lasts for 10
130B1110 standard, 130B1210 coated years, depending on environment.

Ordering number
130B1143 standard, 130B1243 coated

Danfoss Drives · DKDD.PB.102.A5.02 35


B options: Functional extensions
For A, B, C and D enclosure types

VLT® PTC Thermistor Card VLT® Sensor Input Card VLT® Safe Option
MCB 112 MCB 114 MCB 140 Series
The VLT® PTC Thermistor Card This option protects the motor from being VLT® Safety Option MCB 140 and MCB 141
MCB 112 enables improved surveillance of the overheated by monitoring the temperature of comprise safety options with Safe Stop 1 (SS1),
­motor ­condition compared to the built-in ETR bearings and windings in the motor. Safely Limited Speed (SLS) and Safe Speed
­function and thermistor terminal. Monitor (SSM) functionality.
 Protects the motor from overheating
 Protects the motor from overheating  Three self-detecting sensor inputs for 2 or 3 The options can be used up to PL e accord-
 ATEX-approved for use with Ex d and Ex e wire PT100/PT1000 sensors ing to ISO 13849-1. MCB 140 is a standard
motors (EX e only FC 302)  One additional analog input 4-20 mA B-Option. MCB 141 offers the same function-
 Uses Safe Stop function, which is approved ality in an external 45 mm housing. MCB 141
in accordance with SIL 2 IEC 61508 Ordering number enables the user to use MCB 140 functionality
130B1172 standard, 130B1272 coated also if another B-Option is used.
Ordering number
NA standard, 130B1137 coated Different operating modes can be easily
configured by using the on board display and
buttons. The options provide only a limited
set of parameters for fast parameterization.

 MCB 140 standard B-Option


 MCB 141 external option
 Single-channel or dual-channel operation
possible
 Proximity switch as speed feedback
 SS1, SLS and SMS functionality
 Easy and fast parameterization

Ordering number
130B6443 MCB 140, 130B6447 MCB 141

D option: External power supply


For A, B, C and D enclosure types
Option slot
D
VLT® 24 V DC Supply Option MCB 107

 Input voltage
VLT® 24 V DC Supply range.. 24 V DC +/- 15% (max. 37 V in 10 sec.)
MCB 107  Max. input current ..............................................2.2 A
 Max. cable length .............................................. 75 m
Connect an external DC supply to keep the  Input capitance load ..................................< 10 uF
control section and any installed option alive  Power-up delay ................................................< 0.6 s
during power failure.
Ordering number
This enables full operation of the LCP (includ- 130B1108 standard, 130B1208 coated
ing the parameter setting) and all installed
options without connection to mains.

36 Danfoss Drives · DKDD.PB.102.A5.02


Accessories
For A, B, C and D enclosure types

LCP
VLT® Control Panel LCP 101 (Numeric)
Ordering number: 130B1124
VLT® Control Panel LCP 102 (Graphical)
Ordering number: 130B1107
LCP Panel Mounting Kit
Ordering number for IP20 enclosure
130B1113: With fasteners, gasket, graphical LCP and 3 m cable
130B1114: With fasteners, gasket, numerical LCP and 3 m cable
130B1117: With fasteners, gasket and without LCP and with 3 m cable
130B1170: W
 ith fasteners, gasket and without LCP

Ordering number for IP55 enclosure


130B1129: With fasteners, gasket, blind cover and 8 m “free end” cable
Power Options*
VLT® Sine-Wave Filter MCC 101
VLT® dU/dt Filter MCC 102
VLT® Common Mode Filters MCC 105
VLT® Advanced Harmonic Filter AHF 005/010
VLT® Brake Resistors MCE 101
Accessories
PROFIBUS SUB-D9 Adapter
IP20, A2 and A3
Ordering number: 130B1112
USB Extension
Ordering number:
130B1155: 350 mm cable
130B1156: 650 mm cable
IP21/Type 1 (NEMA 1) Kit
Ordering number
130B1122: For frame size A2
130B1123: For frame size A3
130B1187: For frame size B3
130B1189: For frame size B4
130B1191: For frame size C3
130B1193: For frame size C4
Motor connector
Ordering number:
130B1065: frame A2 to A5 (10 pieces)
Mains connector
Ordering number:
130B1066: 10 pieces mains connctors IP55
130B1067: 10 pieces mains connectors IP20, IP21
Relays 1 terminal
Ordering number: 130B1069 (10 pieces 3 pole connectors for relay 01)
Relays 2 terminal
Ordering number: 130B1068 (10 pieces 3 pole connectors for relay 02)
Control card terminals
Ordering number: 130B0295
*Ordering number: See relevant Design Guide

Danfoss Drives · DKDD.PB.102.A5.02 37


Ordering type code for A, B, C and D
enclosure types
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18] [19]

FC- – – – – – – – – – – – – – – – CX – X – XX –

[1] Application (character 4-6) IP54 / Type 12 with mains shield [11] A


 uxiliary 24 V supply and external
E5M temperature monitoring (character 23)
102 VLT® HVAC Drive FC 102 (frame D1h, D2h, D5h, D6h, D7h, D8h)
[2] Power size (character 7-10) IP55 X No adaptation
P55
P1K1 1.1 kW / 1.5 HP (frame as E55 – with back plate) Q Heat-sink access panel (D frame only)
P1K5 1.5 kW / 2.0 HP IP55 [12] Special version (character 24-27)
Y55 (frame as Z55 – with back plate) SXXX No option
P2K2 2.2 kW / 3.0 HP
P3K0 3.0 kW / 4.0 HP IP66/NEMA 4X* [13] LCP language (character 28)
Y66 (frame as Z66 – with back plate)
P3K7 3.7 kW / 5.0 HP Standard language package including
[5] R
 FI filter, terminal and monitoring options X English, German, French, Spanish, Danish,
P4K0 4.0 kW / 5.5 HP – EN/IEC 61800-3 (character 16-17) Italian and Finnish
P5K5 5.5 kW / 7.5 HP
RFI-Filter Class A1/B (C1) Contact factory for other language options
P7K5 7.5 kW / 10 HP H1 (A, B and C frames only) [14] Fieldbus (character 29-30)
P11K 11 kW / 15 HP H2 RFI-Filter, Class A2 (C3) AX No option
P15K 15 kW / 20 HP RFI-Filter Class A1/B 1)
H3 A0 VLT® PROFIBUS DP V1 MCA 101
P18K 18.5 kW / 25 HP (A, B and C frames only)
A4 VLT® DeviceNet MCA 104
P22K 22 kW / 30 HP RFI-Filter, Class A1 (C2)
H4 AG VLT® LonWorks MCA 108
P30K 30 kW / 40 HP (B, C and D frames only)
AJ VLT® BACnet MCA 109
P37K 37 kW / 50 HP RFI-Filter, Class A2 (C3)
H5 AK VLT® BACnet/IP MCA 125
P45K 45 kW / 60 HP Marine ruggedized
AL VLT® PROFINET MCA 120
P55K 55 kW / 75 HP No RFI-Filter (only 600 V)
HX AN VLT® EtherNet/IP MCA 121
(A, B and C frames only)
P75K 75 kW / 100 HP
[6] Braking and safety (character 18) AQ VLT® Modbus TCP MCA 122
P90K 90 kW / 125 HP
X No brake IGBT [15] Application (character 31-32)
N55K 55 kW / 75 HP
B Brake IGBT BX No application option
N75K 75 kW / 100 HP
T Safe Stop without brake BK VLT® Generel Purpose MCB 101
N90K 90 kW / 125 HP
R Regeneration terminals (D frame only) BP VLT® Relay Option MCB 105
N110 110 kW / 150 HP
U Brake IGBT plus Safe Stop BZ VLT® Safety PLC I/O MCB 108
N132 132 kW / 200 HP
[7] LCP Display (character 19) B0 VLT® Analog I/O Option MCB 109
N160 160 kW / 250 HP
X Blank faceplate, no LCP installed B2 VLT® PTC Thermistor Card MCB 112
N200 200 kW / 300 HP
N Numerical Local Control Panel (LCP 101) B4 VLT® Sensor Input Card MCB 114
N250 250 kW / 350 HP
G Graphical Local Control Panel (LCP 102) [17] Application (character 35)
N315 315 kW / 450 HP
[8] PCB Coating – IEC 721-3-3 (character 20) X No C1 option
N400 400 kW / 550 HP
X No conformal coating (Class 3C2) R VLT® Extended Relay Card MCB 113
[3] AC Line Voltage (character 11-12)
C Conformal coating on all PCBs (Class 3C3) [19] Control Power Backup Input (character 38-39)
T2 3 x 200/240 V AC (1.1 – 45 kW)
R Conformal coating plus ruggedized DX No DC input installed
T4 3 x 380/480 V AC (1.1 – 1000 kW)
[9] Mains input (character 21) D0 VLT® 24 V DC Supply Option MCB 107
T6 3 x 525/600 V AC (1.1 – 90 kW)
X No mains option
T7 3 x 525/690 V AC (1.1 – 1400 kW)
1 Mains disconnect 1) reduced motor cable length
[4] Enclosure (character 13-15)
7 Fuses (D frame only) Please be aware that not all combinations
For cabinet mounting:
Mains disconnect and loadsharing are possible. For assistance in configuring your drive,
IP20/Chassis 8 go to: driveconfig.danfoss.com
E20 (B1, B2, C1 and C2 frames only)
(frame A2, A3, B3, B4, C3, C4, D3h, D4h)
Standalone: Fuses and loadsharing terminals
A (D frame IP20 only)
IP21 / Type 1 (frame B1, B2, C1, C2, D1h, D2h,
E21 Loadsharing terminals
D5h, D6h, D7h, D8h)
D (B1, B2, C1 and C2 frames only.
E3R Type 3R* D-frame only IP20)
IP54/Type 12 (frame D1h, D2h, D5h, D6h, 3 Mains disconnect + fuse (D frame only)
E54
D7h, D8h) 4 Mains contactor + fuse (D frame only)
E55 IP55 (frame A5, B1, B2, C1, C2) 5 Mains disconnect, fuse and load sharing
IP66/Type 4X outdoor* Mains disconnect + contactor + fuse
E66 E
– frame A5, B1, B2, C1, C2) (D frame only)
Z55 IP55/Type 12 (frame A4) J Circuit breaker + fuse (D frame only)
Z66 IP66/NEMA 4X* (frame A4)
[10] Power terminals and motor starters
Special designs: (character 22)
P20 IP20 (frame B4, C3, C4 – with back plate) X Standard cable entries
P3R Type 3R with back plate* O Metric cable entries
IP21 / Type 1 with mains shield S US cable entries (not for A4 frame)
E2M (frame D1h, D2h, D5h, D6h, D7h, D8h)
IP21 / Type 1
P21 (frame as E21 – with back plate)

* Only available in the USA

Based on your selection, Danfoss manufactures


the desired VLT® HVAC Drive.
You will receive a fully assembled AC drive, tested
under full load conditions.

38 Danfoss Drives · DKDD.PB.102.A5.02


Power and enclosures
VLT® HVAC Drive T2 200 – 240 V T4/T5 380 – 480 V T6 525 – 600 V T7 525 – 690 V
A A A
FC 102 kW A

≤440 V

>440 V

≤550 V

>550 V

690 V
550 V
IP66

IP66

IP66

IP66
IP20

IP20

IP54

IP20

IP20

IP54
IP55

IP55

IP55

IP55
IP21

IP21

IP21

IP21
P1K1 1.1 6.6 3 2.7 2.6 2.4 2.1 1.6
P1K5 1.5 7.5 A4 A4 4.1 3.4 2.9 2.7 2.7 2.2
A2 A2 A5 A4 A4
A5 A2 A2 A3 A3 A5 A5 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 A5 A5 4.1 3.9 3.9 3.2
P3K0 3.0 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5 9 7.5 A3 A3 A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 24 21 19 18 14 13
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18.5 74.8 37.5 34 28 27 23 22 B2 B2
B4
P22K 22 88 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K* 75 90 86
N90K* 90 113 108 D1h D1h
D3h D5h D5h
N110 110 212 190 D1h D1h 137 131 D6h D6h
N132 132 260 240 D3h D5h D5h 162 155
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h D2h 253 242 D2h D2h
N250 250 480 443 D4h D7h D7h 303 290 D4h D7h D7h
N315 315 588 535 D8h D8h 360 344 D8h D8h
N400* 400 418 400
* Only available in 690 V

IP20/Chassis n
D8h IP21/Type 1 n
IP21 with upgrade kit – available in US only n
IP54/Type 12 n
IP55/Type 12 n
IP66/NEMA Type 4X n

D7h
D6h
D5h

B4 C3 C4
B3

A2 A3 A4 A5 B1 B2 C1 C2 D2h D4h D1h D3h

39
Danfoss Drives
Danfoss Drives is a world leader in variable speed control of electric motors.
We aim to prove to you that a better tomorrow is driven by drives. It is as simple
and as ambitious as that.

We offer you unparalleled competitive We draw on decades of experience You will find it easy to do business with
edge through quality, application- within industries that include: us. Online, and locally in more than
optimized products targeting your 50 countries, our experts are never far
needs – and a comprehensive range „„Chemical away, reacting fast when you need
of product lifecycle services. „„Cranes and Hoists them.
„„Food and Beverage
You can rely on us to share your „„HVAC Since 1968, we have been pioneers
goals. Striving for the best possible „„Lifts and Escalators in the drives business. In 2014, Vacon
performance in your applications is our „„Marine and Offshore and Danfoss merged, forming one of
focus. We achieve this by providing the „„Material Handling the largest companies in the industry.
innovative products and application „„Mining and Minerals Our AC drives can adapt to any motor
know-how required to optimize „„Oil and Gas technology and we supply products in
efficiency, enhance usability, and „„Packaging a power range from 0.18 kW to 5.3 MW.
reduce complexity. „„Pulp and Paper
„„Refrigeration
From supplying individual drive „„Water and Wastewater
components to planning and „„Wind
delivering complete drive systems;
our experts are ready to support
EtherNet/IP™ and DeviceNet™ are trademarks of ODVA, Inc.

you all the way.

DKDD.PB.102.A5.02 © Copyright Danfoss Drives | 2016.08

You might also like