Professional Documents
Culture Documents
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
2.721
2.721
ISSUE DATE REPLACES
ISSUING ORG. POWER SYSTEMS ENGINEERING DEPARTMENT
03/08/2016
03/08/2016 10/05/2009
10/05/2009
APPROVAL PAGE NUMBER
SUBJECT: ELECTRICAL ARC FLASH HAZARD MITIGATION
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CONTENTS:
1.0 PURPOSE
2.0 APPLICABILITY
3.0 RESPONSIBILITIES
4.0 DEFINITIONS
5.0 REFERENCES
6.0 GENERAL REQUIREMENTS
7.0 SAFE OPERATING AND MAINTENANCE PROCEDURES
8.0 PERSONAL PROTECTIVE EQUIPMENT (PPE)
9.0 OTHER PROTECTIVE EQUIPMENT
1.0 PURPOSE
*This General Instruction (GI) provides minimum safe work requirements for protection of personnel
against electrical arc flash hazards in the workplace in accordance with NFPA 70E (2015 Edition),
Standard for Electrical Safety in the Workplace.
Workplace .
2.0 APPLICABILITY
*All Saudi Aramco departments shall apply this instruction to construction, commissioning, start-up,
operation, maintenance, and demolition activities at electrical installations whenever there is a
possibility that an electrical
electrical arc flash may
may occur, such as during electrical
electrical isolation,
isolation, operating
operating
breakers, switches or starters, racking breakers
breakers in/out,
in/out, testing electrical
electrical circuits, applying safety
safety
grounds, etc. Unless otherwise specified in Project Contract Language, this GI covers all Saudi
Aramco and contractor personnel working within Saudi Aramco (SA) facilities and project sites, as
well as contractor camps and temporary facilities covered under a Saudi Aramco Land Use Permit
(LUP).
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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SUBJECT: ELECTRICAL ARC FLASH HAZARD MITIGATION
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The Arc Flash Mitigation Program includes an evaluation process, whereby electrical equipment
owners will undergo an on-site evaluation, by Power Systems Engineering Department, to ensure they
are meeting the requirements of stated company Arc Flash Mitigation KPI’s.
3.0 RESPONSIBILITIES
Department managers, division heads, and unit heads are responsible for ensuring compliance with this
GI. Contractors and workers shall comply with the safe work methods and use of protective equipment
in this GI.
4.0 DEFINITIONS
Arc Flash –
– A
A rapid release of electrical energy due to an arcing fault between electrical phases, neutral
or ground, resulting in a plasma arc through the adjacent surrounding air. An arc flash is sometimes
inappropriately called a “flashover.”
“flashover.”
*Arc Rating – – The
The value attributed to a material that describes its performance during exposure to an
electrical arc discharge. The arc rating is expressed in calories per centimeter squared (cal/cm 2) and is
derived from the determined value of the arc thermal performance value (ATPV) or energy of
breakopen threshold EBT (should a material system exhibit a breakopen response below the ATPV
value). Arc rating is reported as either ATPV or EBT, whichever is the lower value. Arc-rated clothing
or equipment indicates that it has been tested for exposure to an electric arc. Flame-Resistant (FR)
clothing without an arc rating has not been tested for exposure to an electric arc.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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SUBJECT: ELECTRICAL ARC FLASH HAZARD MITIGATION
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*Boundary, Arc Flash – When
When an arc flash hazard exists, an approach limit at a distance from a
prospectivee arc source
prospectiv source within which a person could
could receive
receive a sec
second
ond degree
degree burn if an electrical arc
flash were to occur. A second degree burn is possible by an exposure of unprotected skin to an electric
rc flash above the incident energy level of 5 J/cm2 (1.2 cal/cm2).
Electrical Safety – The recognition of hazards associated with the use of electrical energy and the
precautions to be taken
taken so that
that hazards
hazards do not cause
cause injury
injury or death.
**Electrically Safe Work Condition – A state in which an electrical conductor or circuit part has been
**Electrical Work (on energized electrical conductors or circuit parts) - for the purpose of diagnostic
testing, or maintenance, repair or replacement, intentionally coming in contact with energized electrical
conductors or circuit parts with the hands, feet, or other body parts, with tools, probes, or with test
equipment, regardless of the personal protective equipment (PPE) a person is wearing. Diagnostic
wearing. Diagnostic
(testing) is
(testing) is taking readings or measurements of electrical equipment with approved test equipment that
does not require making any physical change to the equipment; maintenance, repair and/or replacement
is a physical alteration of electrical equipment (such as making or tightening connections, removing or
replacing components, etc.).
Energized –
– Electrically
Electrically connected to, or is, a source of voltage.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
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**Energy Reducing Maintenance Switch - Allows a worker to set a circuit breaker trip unit to “no
intentional delay” to reduce the clearing time while the worker is working within an arc -flash boundary
as defined in NFPA 70e.
**Flashover - an abnormal electrical discharge (as through the air to the ground from a high potential
source or between two conducting portions of a structure).
**Hazardous Duty Potential Test (HDPT) – A A test that determines the potential of high voltage (above
1000 V) equipment with respect to ground or any other point of reference using an approved phasing-
out testing instrument (as listed in PDI –
PDI – 10.1).
10.1). An HDPT m must
ust be performed before applying a ground
to high voltage equipment or is used to determine corresponding phases to two high voltage power
supplies.
Incident Energy – – The
The amount of thermal energy impressed on a surface, at certain distance from the
source, generated during an electrical arc flash event. One of the units used to measure incident energy
is calories per centimeter squared (cal/cm2).
**Incident Energy Analysis – A A component of an arc flash risk assessment used to predict the incident
energy of an arc flash for a specified set of conditions. (SAES-P-100 refers to Incident Energy Analysis
as Arc Flash Analysis)
**Independent Examiner
and or OJT Evaluators - An independent
(T&D) examiner
who may certify appointed
eligible in writing
employees by the
who meet Department
specific Manager
job certification
requirements.
*Limited Area – (used in conjunction with “Limited Switching” defined below) A defined area, with
boundaries,, where switching
boundaries switching operations
operations may
may be conducted
conducted only authorized
authorized employees
employees within those
those
boundaries.. A limited
boundaries limited area (example
(example –
– a
a specific plant area or substation) shall be defined and
designated by the employee’s Superintendent.
Superintende nt.
*Limited Switching – Specific
Specific switching tasks on specific pieces of equipment in Limited Areas, which
are typically done by individuals who have had sufficient awareness level training, adequate to
recognize the hazards and address the level of risk associated with the task.
following conditions are satisfied; the equipment is properly installed, maintained, doors are closed and
secured, covers are in place and secured, and there is no evidence of impending failure.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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Proponent –
– Organization
Organization responsible for the operations of, or owner of a facility. Normally this will
be an Administrative
Administrative Area.
*Qualified Person – – One
One who has the demonstrated skills, knowledge and certification required relating
to the construction and operation of electrical equipment and installations and has received safety
training to identify and avoid the hazards involved.
**Risk – A combination of the likelihood of occurrence of injury or damage to health and the severity of
**Risk –
injury or damage to health that results from a hazard
**Substation - Anand
breakers, buses, aenclosed assemblage
nd transformers)
transform of equipment
ers) through which (e.g.,
which electric
elec switches,
tric energy
ene interrupting
rgy is passed
pass devices,
ed for the purposecircuit
purpose of
distribution, switching, or modifying its characteristics.
**Switchgear, Metal-Clad – A
A switchgear assembly completely enclosed on all sides and top with sheet
metal, having draw-out switching and interrupting devices, and all live parts enclosed within grounded
metal compartments
**Switchgear, Metal-Enclosed – A A switchgear assembly completely enclosed on all sides and top with
sheet metal (except for ventilating openings and inspection windows), containing primary power circuit
switching, interrupting devices, or both, with buses and connections. This assembly may include control
and auxiliary
or both. devices. Access
Metal-enclosed to the is
switchgear interior of the
available enclosure is provided
in non-arc-resistant by doors, removable
or arc-resistant covers,
constructions.
Switching – The operation of switches, circuit breakers, fuses, or any other method of making or
breaking a circuit. Switching includes racking-in/racking-out
racking-in/racking-out circuit breakers and opening/closing
opening/closing
grounding devices.
5.0 REFERENCES
**ANSI Z87.1 American National Standard for Occupational & Educational Personal Eye & Face
Protection Devices
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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SAES – B – 019
019 Portable, Mobile and Special Fixed Firefighting
Firefightin g Equipment
**SAES – P – 100
100 Basic Power Systems Design Criteria
Saudi Aramco Construction Safety Manual (CSM)
*Saudi Aramco Safety Management System (SMS) Manual
*Saudi Aramco Safety Management Guide 02-001-2009 –
02-001-2009 – Risk
Risk Assessment and Management Guide
for Managers
*Saudi Aramco Safety Management Guide 02-002-2010 –
02-002-2010 – Qualitative
Qualitative Risk Assessment
Saudi Aramco Safety Management Guide 05-001-2006, Management of Change (MOC)
*Saudi Aramco Safety Management Guide 08-001-2008 –
08-001-2008 – Emergency
Emergency Preparedness
Saudi Aramco Safety Management Guide 08-001-2008, Emergency Preparedness
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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**16 – SAMSS
SAMSS – 522
522 Retrofit Replacement Vacuum Circuit Breaker Applied in Indoor Metal Clad
Switchgear 1 to 38kV
*6.1 In accordance with the Saudi Aramco Safety Management System (SMS) Manual – Manual – Element
Element 6
Safe Operations, exposures to arc flash hazards shall be mitigated or controlled using the
hierarchy of Controls listed below. These control strategies are listed by effectiveness
effectiveness,, most
most to
least effective. Elimination (completely isolating the equipment from the source of energy) will
be the preferred
preferred control
control method
method of Arc Flash
Flash Hazard
Hazard Mitig
Mitigation.
ation. In the event
event that
that elimination
elimination of
hazard through isolation is not feasible, Engineering and Administrative controls will be the next
preferred methods
methods considered.
considered.
If it has been determined by the proponent, that Engineering and Administrative controls are not
feasible or practical, then PPE, meeting all criteria listed in Section 8 and Supplements 2.721-2,
and 2.721-3, will be used to supplement arc flash hazard exposure mitigation. SAES-P-100, 16-
SAMSS-504, and 16-SAMSS-522 will guide proponents to making hazard control decisions.
1. *Elimination –
*Elimination – removing
removing the hazard by placing the equipment in an “Electrically
“Electrically Safe Work
Condition” see definition.
definition.
2. *Engineering Controls – Controls that minimize or eliminate arc flash exposures through
design, equipment, and/or operating procedure changes. Saudi Aramco Engineering
Standards (SAESs) establish minimum standards for controlling hazards through engineering
designs. Examples of engineering controls include Remote Racking Devices, and Remote
Switching capability. (Specific examples can be found in Supplement 2.721-1).
3. *Administrative Controls – (also known as work practice controls, are changes in work
procedures such as
as written
written safety
safety policies, rules, supervision, schedules, and training with the
the
goal of reducing the duration, frequency, and severity of exposure to arc flash hazards.
Examples of administrative controls include Operations and Maintenance Procedures, as well
as Arc Flash labelling.
4. *Personal Protective Equipment (PPE) Equipment worn by personnel with the intent to
minimize exposure to arc flash hazards, especially where the above-listed controls have not
yet been implemented or have been implemented and found to be inadequate to completely
control the risk of exposure to arc flash hazards. This is the least preferred
preferred method of arc
flash exposure control.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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Labels shall be (8.89 cm x 12.7 cm) or (3.5 inch x 5 inch), thermal transfer type label of high
adhesion polyester for each location analyzed and shall be machine printed, with no field
markings. Labels shall meet the requirements of SAES-B-067 Paragraph 4.1.7. Refer to
standard label layout below.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
GENERAL INSTRUCTION MANUAL
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**6.6 An Arc Flash Analysis according to SAES-P-100 shall be conducted during new and expansion
projects to Flash
in the Arc include all new when
Analysis electrical
electrica
thel expansion
equipmen
equipment.
t.entails
Existing electrical
electric
a major al equipme
systemequipment
nt shall
shall such
modification be included
as
adding co-generation unit, changing system configuration, changing equipment ratings, or
changing protective device settings. In case of conflict, CSD shall be consulted to determine
the extent of the Arc Flash Analysis to be conducted. The installation of new equipment should
include engineering controls that would alleviate and/or reduce the need for using PPE as a
method of exposure control to arc flash.
**6.7 Project Management Team (PMT) shall be responsible to have Arc Flash Analyses conducted
for new projects as well as expansion projects including existing equipment provided that a
previous Analysis
Analysis has
has been completed.
completed. Arc Flash Mitigation to meet the criteria
criteria outlined in
SAES-P-100 shall also be handled by PMT for both new and existing systems as applicable. If
the project is not being handled by the PMT, the proponent/end user shall be responsible to
provide Incident
Incident Energy
Energy analysis
analysis results and mitigation
mitigation as applicable.
applicable.
*6.8 Only qualified persons shall conduct electrical work on electrical equipment operated at higher
than 240 volts. They shall wear the proper PPE in accordance with Section 8.0 and Supplement
2.721-3, be trained and certified in accordance with Section 10.0, and be familiar with the
specific work procedures and/or tests required. Unqualified persons shall not be permitted to
enter spaces that are only allowed to be accessible to qualified persons (e.g., the unqualified
person must
must not cross the restricted
restricted appro
approach
ach boundary
boundary under any circumstances).
circumstances).
6.9 All arc flash incidents shall be reported as per GI 6.001, GI 6.004, GI 6.005 and/or GI 6.007.
Incident investigations, when required, shall be conducted in accordance with GI 6.003.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
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*7.1 Proponents shall implement uniform electrical system operation procedures (including
switching/isolation and clearance/outage request procedures) that are aligned with the company’s
uniform electrical system operating procedures.
*7.2 Proponents shall implement uniform preventive maintenance (PM) procedures for similar
electrical equipment operated at higher than 240 volts that are aligned with the company’s
uniform PM procedures.
*7.3 Proponents,
Proponents, electrical support organizations, contractors, and relevant third parties shall develop
and implement written, clear, and consistent delineation of operation and maintenance interfacing
and responsibilities.
Modifications and/or connection of new electrical loads are sometimes carried out on energized
equipment due to operational requirements. This particular work is outside the scope of
“energized work” and requires the following
followi ng three components to be completed before work takes
place; 1) Written
Written Work Instruction, 2) Risk
Risk Assessment and JSA, and
and 3
3)) Saudi
Saudi Aramco
Aramco Hot Work
Work
Permit.
*7.5 Personnel shall not wear meltable (plastic) or conductive (metal) glasses, jewelry, rings, watches,
belt buckles,
buckles, etc.,
etc., within the
the limited
limited approach
approach boundary of energized
energized electrical
electrical equipm
equipment.
ent.
*7.6 Remote racking and remote switching should be considered and used on all equipment that is
capable of accommodating
accommodating this type of device. The remote racking devices (RRD) and remote
switching equipment are to be supplied by the proponent. When racking and switching is not
being performed remotely, proper personal protective equipment
equipment (PPE) as per section 8.0 shall
be worn for all tasks and bodily exposure to potential
potential arc flash minimized
minimized (e.g., by standing as
far away from the equipment
equipment as possible).
*7.7 No modification, renovation, or change in relay protection settings shall take place unless MOC
procedures, in accordance
accordance with Saudi Aramco Safety Management
Management Guide 05-001-2006 –
Management of Change which include review and update of the Incident Energy Analysis, are
completed.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
SAUDI ARABIAN OIL COMPANY (Saudi Aramco)
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*7.8 Proponents, in coordination with the area Loss Prevention Division as needed, shall perform site
inspections and audits, at least annually, to ensure personnel conducting electrical work on
electrical equipment operated at higher than 240 volts are properly certified, properly following
procedures, proper engineering
engineering and administrative arc flash hazard exposure controls using the
required personal protective equipment (PPE), etc. Inspections and audits will be used as a
proactive means of
of identifying program ggaps
aps or hazards.
hazards.
**8.2 Everyday work clothing for Saudi Aramco and contractors who conduct electrical
electrical work on
electrical equipment
Electricians, operated at and
Power Operations higher than 240
Utilities volts (e.g.,
Department Electrical System
Technicians) shall beOperators,
arc-rated
clothing that conforms to Supplement 2.721-3 Tables 1 and 2. In order to ensure adequate
ATPV protection for both Level A (0-1.2 cal/cm2) and Level B (greater than 1.2 – 12 cal/cm2),
1.2 – 12
the minimum ATPV value is 12 cal/cm 2. The second level in the two-category system is
minimum 40 cal/cm2 Arc Flash Suit with associated protection as outlined in Supplement 2.721-
3 (Tables 1 and 2).
A phase-in period will allow proponents to budget for and procure new Arc-rated clothing to
meet the requirements of the revised G.I. One calendar year after the signature date of this GI,
PPE must meet the requirements of Supplement 2.721-3 Tables 1 and 2 All proponents will
need to adhere to the new PPE requirements by this deadline. PPE requirements listed in
Supplement 2.721-3 of this GI shall align with the CSM Part 1 - General Safety, Section 3.0 -
PPE Requirement.
*8.3 Saudi Aramco proponents, electrical support organizations, and contractor companies shall
provide a sufficient supply of arc-rated pants/shirts or three
three arc-rated coveralls.
coveralls. P
Proponents
roponents shall
determine what is sufficient for their workforce. Garments shall be replaced when visual
inspection shows irreparable damage or excessive wear and tear and replacement will be at the
discretion of the supervisor.
*8.4 An arc rated face shield shall be worn by anyone conducting electrical work on electrical
equipment operated at higher than 240 volts as per Supplement 2.721-2. Face shields without
an arc rating shall not be used when an arc flash hazard exists. The arc rating for face shields
shall be as per ASTM F 2178.
*8.5 Saudi Aramco and contractor personnel shall wear the proper arc rated clothing (e.g., arc flash
suit) and use the PPE listed in Supplement 2.721-2 when performing any task where there is a
possibility that an arc
arc flash may
may occur or
or when working
working within the
the Arc Flash
Flash Boundary of
energized electrical equipment operated at higher than 240 volts (e.g., as noted on any posted
arc flash hazard warning sign).
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*8.6 Saudi Aramco proponents are responsible for procuring and installing at a minimum,
minimum, one Arc
Flash Suit (as per Table 2) in each substation or electrical room where tasks are performed on
equipment with an Incident Energy Level higher than 12 cal/cm 2.
*8.7 The capital project scope for new electrical equipment facilities (e.g., substation, electrical room)
shall include, at least one Arc Flash suit as described in 8.6 above.
that melting
of elastic clothing
used will increase
on non-melting theunderwear
fabric severity ofora socks
burn injury. However,
is permitted. an incidental
Non-Arc amount
rated clothing
shall not be worn as an outer layer over arc rated clothing.
8.10 Arc-rated garments shall cover potentially exposed areas as completely as possible. Shirt sleeves
shall be fastened at the wrists, and shirts and coveralls shall be closed at the neck. Tight-fitting
arc-rated garments shall be avoided. Belts shall not contain any conductive materials.
8.11 PPE and arc-rated garments shall be stored in a manner that prevents physical damage and
damage or contamination from moisture, deteriorating agents, flammable materials, etc.
Saudi Aramco 7180 (5/89)
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9.4 Proponents shall develop and implement procedures to ensure that insulated/insulating
insulated/ins ulating protective
equipment, electrical testing equipment, and hand tools are periodically tested and/or
calibrated/labeled by a testing laboratory in accordance with the manufacturer’s
recommendations and/or internationally accepted standards.
*10.1 Personnel with potential exposure to Arc Flash hazards shall be trained and certified in accordance
with the requirements of the Saudi Aramco Safe Electrical System Operations Program, and shall
be familiar
familiar with
with the specific work procedures,
procedures, and/or tests required.
required. Unqualified persons shall not
not
be exposed to arc flash hazards. The Certification/Re-certificatio
Certification/Re-certification
n shall be conducted
conducted following
the intent of the Corporate “Certification/Re-
“Certification/Re-Certification”
Certification” guidelines as outlined in GI-1809.001.
GI -1809.001.
*10.2 Saudi Aramco and Contractor employees who conduct electrical work/perform switching on
electrical equipment operated at higher than 240 volts, must possess a valid Saudi Aramco
Electrical Hazards Recognition (EHR) Certificate, resulting from the successful completion of BET
# 40057766 and BET
BET # 40084962 (recertification).
(recertification).
*10.3 Electrical System Operators and Contractor (ESO’s) who operate switches, circuit breakers, fuses,
or any other method of making or breaking a circuit including racking-in/racking-out circuit
breakers and opening/closing
opening/closing grounding devices rated 400 volts and above are required to
successfully complete the Corporate Electrical System Operator Certification/Re-certification
(CESOR) test BET# 40033611. In addition, a successful completion of the field assessment test is
required in order to issue the CESOR certificate.
Saudi Aramco 7180 (5/89)
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*10.4 Nominated Electrical Technicians, Power Technicians and Contractors (Electrical Technicians) who
operate switches, circuit breakers, fuses, or any other method of making or breaking a circuit
including racking-in/racking-out circuit breakers and opening/closing grounding devices rated 400
volts and above for limited area are required to successfully complete the Corporate Electrical
System Operator Certification/Re-certification
Certification/ Re-certification (CESOR) test BET# 40033611. In addition, a
successful completion of the field assessment test is required in order to issue the CESOR (limited)
certificate.
*10.5 Saudi Aramco and Contractor Nominated Electrical Technicians / Power Technicians who receive
or release clearances, test for potentials and, or apply/remove grounds on electrical equipment rated
at 1000 volts and above, must hold a valid Aramco Hazardous Duty Potential Testing
Certificate/Re-certification – BET # 40033612. In addition, a successful completion of the field
EHR Certificate.
**10.7 Electrical System Operators who may be required to issue work permits;
Effective January 1, 2016, In addition to the minimum requirements for Work Permit Issuers
described in G.I. 2.100 – Work Permit System; Electrical System Operators (Issuers) must
possess the following
foll owing certifications
certificati ons before being allowed to issue work permits
permi ts to receivers:
1. Electrical Hazard Recognition
2. Corporate ESO
ESO –
– Certification
Certification Test (CESOR)
Only ESO’s with valid certifications of EHR, CESOR, and SA Work Permit Issuer are allowed to
issue work permits.
*10.8 Electrical Technicians, Power
Power Technicians, and Contractors (Electrical Technicians) who receive
work permits;
Saudi Aramco 7180 (5/89)
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Effective
Receivers January
described1,in2016, In addition
G.I. 2.100 to Permit
– Work the minimum
System; requirements for Work Permit
Electrical Technicians, Power
Technicians, and Contractors (Electrical Technicians) who:
*10.9 All organizations must maintain records of their EHR, CESOR, CESOR (Limited) and HDPT
certified personnel. All certifications expire three years after the date of passing above tests.
Accordingly, participants must be recertified every three years.
All proponent departments must appoint a qualified Independent Examiner(s) for field testing. The
Independent Examiner must be a senior experienced and certified ESO/Operation Engineer and must
be a Certified
Certified Evaluator/Trainer
Evaluator/Trainer (See
(See BET #’s below).
below). On the basis of Field Assessment results, the
proponent department
department Division
Division Head/Superintend
Head/Superintendent
ent may issue the CESOR,
CESOR, CESOR
CESOR (Limited)
(Limited) and
HDPT certificate to the respective employee(s).
BET # 40011221 –
40011221 – Evaluator
Evaluator Certification
BET # 40006396 –
40006396 – Trainer
Trainer Certification
For more details please refer to Safe Electrical System Operations Program on the following link:
http://tdonline.aramco.com.sa/Catalog/TrainingPath/TPathTemplate.aspx?TPath=688&page=250&str=105
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RECOMMENDED: __________________________
RECOMMENDED: ___________________________________
_________ DATE: ______________
______________
Vice President, Power Systems
CONCUR: ____________________________
_______________________________________
___________ DATE: ______________
______________
Manager, Loss Prevention Department
CONCUR: ____________________________
_______________
General Manager, ________________________
Training and Career ___________
Development DATE: ______________
______________
APPROVED : ____________________________
_______________________________________
___________ DATE: ______________
______________
Senior Vice President, Upstream
APPROVED : ____________________________
_______________________________________
___________ DATE: ______________
______________
Senior Vice President, Downstream
APPROVED : ____________________________
_______________________________________
___________ DATE: ______________
______________
Service Line Head, Technical Services
APPROVED: ____________________
__________ _______________________
___________________
______ DATE: ______________
_____________ _
Service Line Head, Operations & Business Services
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**SUPPLEMENT 2.721-1 –
2.721-1 – SPECIFIC
SPECIFIC EXAMPLES OF ARC FLASH MITIGATION CONTROLS
Appendix “A”-,
“A”-, Recommended Arc Flash Mitigation Solutions
ENGINEERING CONTROLS
1. Energy Reducing Maintenance Switch (ERMS): Reduces arc flash incident energy by temporary
reducing clearing time during maintenance or live work activities. Two application examples are
provided as follows:
a. Reduce Arc Flash Incident Energy in any particular LV MCC: This could be achieved by
enabling the ERMS at the upstream low voltage feeder circuit breaker.
b. Reduce Arc Flash Incident Energy at the line side (incomer’s cubicle) of a LV Switchgear:
This couldrelay
protective be achieved by enabling
m HV the
at the upstream
upstrea feedERMS
feeder associated
er circuit breaker.with the microprocessor digital
ERMS must be turned off after live work has been completed to avoid possible protection miss-
coordination and subsequent loss of selectively during a fault condition. ERMS’s overcurrent
pickup setting
setting must be set lower
lower than the available arcing current
current with no intentional
intentional delay in
order to effectively reduce arc flash incident energy. ERMS shall be equipped with provisions to
apply lockout/tagout procedures.
2. Zone Selective Interlock (ZSI) for LV Switchgears: Reduces arc flash incident energy by
reducing clearing time when fault occurs at the bus side (feeder/tie cubicles) of low voltage
switchgears. This scheme utilizes commination signals between the incomer and feeder trip units
to trip the incomer breaker with no intentional delay when the fault is located on the bus side.
Most ZSI schemes are effective only for ground fault and short time functions. Therefore, an
engineering analysis must be conducted to assure that the available arcing current is greater than
the short time pick setting. In addition, ZSI does not reduce arc flash incident energy for line side
faults.
3. Remote Racking Device (RRD): Reduces level of risk exposure to the arc flash incident energy
by increasing
increasing working distance duduring
ring racking operations. Various universal
universal Remote
Remote Racking
Racking
Devices are available in the market that could be utilized to remotely rack in/out low and high
voltage circuit breakers. All qualified personnel should be trained on operating, maintaining and
calibrating RRD by the vendor.
4. Remote Switching Capability (RSC): Reduces level of risk exposure to the arc flash energy by
increasing working distance during switching operations. RSC must be installed outside the pre-
calculated arc flash boundary. Remote switches shall be hardwired to all circuit breakers and
shall be equipped with provisions to apply lockout/tagout procedures.
Saudi Aramco 7180 (5/89)
G.I. NUMBER Approved
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a. Portable Remote Switching Control Switches that are operable outside of the Arc Flash
Boundary
5. Fast acting clearing devices, current limiting fuses, circuit breakers with adjustable trip settings,
use of digital relays vs. mechanical overcurrent relays.
ADMINISTRATIVE CONTROLS
1. Training
5. Lockout/Tagout
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**SUPPLEMENT 2.721-2 –
2.721-2 – ARC
ARC FLASH PPE REQUIREMENTS
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**SUPPLEMENT 2.721-3 –
2.721-3 – ARC-RATED CLOTHING
CLOTHING AND PPE SPECIFICATIONS
SPECIFICATIONS
NOTE - A phase-in
phase-in period of one year
year from the date
date of signing of this GI,
GI, will allow affected parties
parties to
budget for and
and procure new Arc-rated
Arc-rated clothing to meet the requirements
requirements of the
the revised G.I.
TABLE 1 –
1 – EVERYDAY
EVERYDAY WORK CLOTHING FOR ELECTRICAL WORKERS
*One-year phase in period from date of GI signing to meet this criteria
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TABLE 2 –
2 – ARC
ARC FLASH SUIT
(For use when conducting electrical work on energized electrical equipment above 12 cal/cm 2)
Salisbury by Honeywell –
Honeywell – HRC4
HRC4 Shell –
Shell – Inherently FR 11.0 oz/yd2 44
ProWear Arc Flash Suit Twaron/Kynol Aramid Fabric (385 g/m2) cal/cm2
(consisting of Coat, Bib-overall,
Liner: DuPont
Hood with Task Lighting)
NOMEX IIIA –
IIIA –
Para Aramid Blend
OR: (both products will be carried in Saudi Aramco Purchasing System) for further procurement
information, contact Power Systems Engineering
**SUPPLEMENT 2.721-4 –
2.721-4 – ARC-RATED CLOTHING
CLOTHING - GENERA
GENERAL
L LAUNDERING GUIDELINES
GUIDELINES
Garments constructed of NOMEX can be washed and dried by conventional home method
followed by hand ironing, if desired. No special technology is needed for home laundering.
If home laundering does not remove contaminants or contaminant build-up, garments can be
periodically
periodically dry cleaned
cleaned or commercia
commercially
lly laundered.
laundered.
Saudi Aramco 7180 (5/89)
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DuPont, the manufacturer of the NOMEX fabric, has produced a detailed Laundering Guide covering all
aspects of laundering NOMEX Aramid Fibers. It contains detailed guidelines for:
- Commercial Laundering
- Home Laundering
- Dry Cleaning
- Removing Spots and other Non-Standard Contaminants
F or full deta
detaii ls re
r egarding la
laund
unde
er i ng of N OME
OM E X product
products,
s, see
see:
www2.dupont.com/Persona
www2.dupont.com/Personal_Protection/en_US/
l_Protection/en_US/assets/downloads/
assets/downloads/nomex/h71603laundering
nomex/h71603launderingguidefornomexaramidfiber.
guidefornomexaramidfiber.p
p
df
Use, care and maintenance of all arc rated garments should follow the following standards.
ASTM F1449 — Standard Guide for Industrial Laundering of Flame, Thermal, and Arc Resistant Clothing
ASTM F2757 — Standard Guide for Home Laundering Care and Maintenance of Flame, Thermal and Arc
Resistant Clothing
NFPA 2113 — Standard on Selection, Care, Use, and Maintenance of Flame-Resistant Garments for
Protection of Industrial Personnel Against Flash Fire
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**SUPPLEMENT 2.721-5 –
2.721-5 – FIELD OPERATOR –
OPERATOR – EHR
EHR CERTIFICATE
FIELD OPERATOR
ELECTRICAL HAZARD RECOGNITION (EHR)
CERTIFICATE
The individual list below has successfully completed all of the educational and testing requirements of
the Saudi Aramco Electrical Hazard Recognition program (EHR), a component of the Saudi Aramco
Safe Electrical Systems Operation –
Operation – Training
Training and Certification Program.
The EHR course provides consists of educational materials designed to ensure a sufficient level of
awareness level knowledge associated with the Operational task of turning on and off, 480V or less,
breakers, either at local control
control panels
panels or at MCC’s
MCC’s in subs
substations.
Operator has completed review required EHR Modules, and has achieved a minimum passing score of
80% on the associated exam. The re-certificatio
re-certification
n frequency for this course is 3 years.
DATE OF CERTIFICATION
NAME OF OPERATOR
CERTIFICATION EXPIRES