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EACSG Peter Pallett - TWK's Presentation Apr11
EACSG Peter Pallett - TWK's Presentation Apr11
Safety Group
21 April 2011
Temporary Works
What’s Changed
The EUR INGs are listed in the FEANI Register, a database maintained
by the Secretariat General in Brussels. Currently over 29,700
European Engineers are listed in the register (October 2007).
“Temporary Works”
Definition:
RMD-Kwikform
Scaffolding
Harsco Infrastructure
Upper Forth Crossing - 2008 27,000 ton 1.2 km
Steel wall formwork - Housing
Hindhead Tunnel A3 November 2009
1 of 2 Leada-Acrow
Soffit Formwork and Falsework
Typical costs for a reinforced concrete frame
Concrete 15 % 8% 23 %
Reinforcement 14 % 6% 20 %
Formwork and
falsework
9% 30 % 39 %
Sundries etc 12 % 6% 18 %
Totals 50 % 50 % 100%
(a)
(a) Reminder
Reminder of
of The Law
and
and
TW Procedures
CDM 2007
Approved Code of
Practice and the
CDM Regs 2007
Document L144
March 2007
124 pages
£15
Source: http://books.hse.gov.uk
Tel: 01787 881 165
1 of 4
Construction (Design and Management) Regs 2007
Approved Code of Practice (ACOP)
2 of 4
CDM Regs 2007
Industry Guidance
for Designers
4 of 4
BS 5975 : 2008
2 of 10
Appointment of Temporary Works Co-ordinator
3 of 10 Source BS 5975:2008+A1:2011
BS 5975:2008 Clause 7.2.5
Activities of the Temporary Works Coordinator
5 of 10
Appointment of Temporary Works Supervisor
7.3.1 On larger sites or where site manager or
project manager considers it necessary, or
where there are one or more subcontractors
carrying out temporary works operations, or
where the TWC requests assistance, one or
more TWS’s may be appointed.
6 of 10 Source BS 5975:2008+A1:2011
Appointment of Temporary Works Supervisor
7 of 10 Source BS 5975:2008+A1:2011
BS 5975:2008 Design Check Categories
Category Scope Independence
9 of 10
10 of 10
Part
Part Two
Two -- Changes
Changes 2009
2009 –– 2011
2011
(b)
(b) Falsework
£170
Chairman: Frank Marples
1 of 4
BS EN 12812: 2008 Design classes for falsework
2 of 4
Design classes for falsework
3 of 4
BS 5975 : 2008
Permissible Stress
£270
Working area
Service Class 1
load 0.75 kN/m²
Working area
Service Class 1
load 0.75 kN/m²
2 of 3
BS 5975 Clause 17.4.3.1
In-situ Concrete Construction Operations Loads
Summary
Thickness calcs Total
10% of weight
300 to 700mm 0.75 + 10% t 0.75 + of concrete
Slab thickness t
3 of 3
1 of 1
Permanent formwork
minimum
construction
load of 1.50 kN/m2
Working Areas - Access for striking
2 of 2
Tall frame structure
BS 5975:2008
The
The Four
Four Design
Design
Checks
Checks for
for Falsework
Falsework
Falsework Analysis
It is recommended that for each falsework
structure FOUR design checks be carried out:
THINK HORIZONTAL
AGAIN
and again,
and again,
and again.
BS
BS 5975:2008
5975:2008
Check
Check One
One
Structural Strength
BS EN 1065
Adjustable telescopic
steel props
Committee: CEN
£150.00
1 of 6
Class Max. Extension Characteristic strength
A 25 2.50 m 20.40 kN
A 30 3.00 m 17.00 kN BS EN 1065
A 35 3.50 m 14.60 kN
A 40 4.00 m 12.80 kN
B 25 2.50 m 27.20 kN
B 30 3.00 m 22.70 kN
B 35 3.50 m 19.40 kN
B 40 4.00 m 17.00 kN
B 45 4.50 m 15.10 kN
B 50 5.00 m 13.60 kN
B 55 5.50 m 12.40 kN
C 25 2.50 m 40.80 kN
C 30 3.00 m 34.00 kN Props to have
C 35 3.50 m 29.10 kN minimum of
C 40 4.00 m 25.50 kN 1.0m adjustment,
C 45 4.50 m 22.70 kN and not to be
C 50 5.00 m 20.40 kN intentionally
C 55 5.50 m 18.60 kN dis-engaged
D 25 to D55 2.50m to 5.50m 34.00 kN
2 of 6
E 25 to E55 2.50m to 5.50m 51.00 kN
Characteristic strength
is the value at which
95% of those tested
will fail above value
(ie
ie 5%
5% will
will fail
fail below value)
below value
3 of 6
Stellenbosch - South Africa - 2009
6 of 6
BS
BS 5975:2008
5975:2008
Check
Check Two
Two
Lateral Stability
BS 5975 : Horizontal Disturbing Force Clause 19.2.9.1
2½% W
EITHER
OR the summation of
Design for
Load W minimum lateral
stability load of
2½% W
or
known lateral
loads
PLUS 1%W
Lateral Forces :-
plus
Lateral Forces :-
plus
Horizontal disturbing
force FH will be
a minimum of
2½ % (vertical loads)
(BS 5975 and Class A)
or
2 % (self weight)
plus maximum wind
(Class B2)
or
NOTE: Although bracing is not shown, the
2 % (vertical loads) structural strength still needs checking
plus working wind (Cat. 2) and bracing may be required
(Class B1 and B2) to create effective nodes.
Conditions of
use stated by
supplier require
top restraint
1 of 3
2 of 3
North Staffs PFI SGB GASS braced for 2½ % W
3 of 3
Top restrained falsework Or is it ?
Lateral Stability of steel beams - Web stiffeners
Web stiffeners
No Calculations
(BS 5975 : Annex J Clause J.1)
BS
BS 5975:2008
5975:2008
Back propping
flat slabs
Formwork
Falsework
Backpropping
(c)
(c) Scaffolding
Part 1: Scaffolds -
Performance
requirements and
general design
£182.00
Chairman: CEN TC 53
TECHNICAL DATA
Source : NASC
3 of 4
TG20:08 Overview
TOOLBOX TALK
£2.50
Handy Pocket Sized booklet
Available from NASC
4 of 4
SG4 : 10
Preventing Falls in
Scaffolding
£25
60 pages
Available from NASC
1 of 5
No longer permitted to traverse along a SG4 : 10
platform (known as tunnelling method)
Create “scaffolders safe zones”
Figure 39 2 of 5
Erection hop-up
for next guardrail
Quick release
connection
3 of 5
SG4 : 10
Introduces use of
‘Scaffolders Safe Zone’
Reaching below
guardrail “clip-on”
Figure 9
Figure 12
4 of 5
SG4:You User Guide
£5
Handy Pocket Sized booklet
EXAMPLE
3–5-1 S
F
Load Class 3
(General Purpose)
Number of boards Inside boards
Specialboards
Inside case
between standards assumed lightly
with loaded
fully 1.8m
loaded
bay
I.e. Loadlength
Class
Number of inside
TG20 Cl 4.2 page 19
boards ( 0, 1 or 2)
BASIC Scaffolds to TG20 Guide to T&F Scaffolds
Plan bracing
NOT required
Tie assembly
1 of 2
Plan Façade
bracingbracing
REQUIRED
every between
ties
SIXas façade
bays brace
- to top is NOT
platform
between ledger braced frames
Ledger
bracing
Tie assembly
(a)
(a) Wind
Wind
(b)
(b) Formwork
Formwork
Part
Part Three
Three :: Changes
Changes in
in 2011
2011
(a)
(a) Temporary
Temporary Works
Works Wind
Wind
Status of Wind Codes in the UK
BS 6399-2: 1997 Loading for buildings, Part 2: Code of
practice for wind loads, was published in July 1997
TG20 (scaffolding) first published in 2005 a
simplified method based on BS 6399-2
Supplement No. 1 uses BS EN 1991-1-4+A1
The European Code BS EN 1991-1-4:2005+A1:2010
was amended in March 2011 (£246)
The UK National Application Document (£170)
was also amended in March 2011
The Background Information PD 6688 (£182)
to the Annex was published in December 2009
Where
⎛ A ⎞
Swind = v b,map × Twind × ⎜1 + ⎟
⎝ 1000 ⎠
Where
vb,map is the fundamental wind velocity (in m/s)
1 of 8
Mean hourly wind speeds 10 minute mean wind speeds
vb,map
Skip wind
SEA
BS 5975:2008 Figure 7
4 of 8
TOWN
Built up areas
7 of 8
COUNTRY
Built up areas
BS 5975:2008 Figure 6 (b)
8 of 8
Part
Part Three
Three :: Changes
Changes in
in 2011
2011
(b)
(b) Formwork
Formwork
s e d
v i
Re 2011
due
Chairman: Peter Pallett
Skip to TWf
More emphasis on proprietary panel formwork
More guidance on Soffit Formwork systems
New Sections on Climbing Formwork
Peri
Update on Permanent Formwork - e.g. Twin wall
1 of 2
2 of 2
Significant updates
to sections on:-
Surface finishes
and tolerances
to
BS EN 13670
“Execution of
concrete structures”
Striking and
Curing
BS EN 1992-1-1:2004: Eurocode 2: Design of concrete
structures. General rules and rules for buildings
does not cover surface finishes (replaces BS 8110)
Pmax
Concrete
stiffening
0 Pmax Max Dh
Design formwork pressures for a range of new
cements and self-compacting concretes
DTI Contract
Ref: 39/3/739 CCC2399
Quote:
“ The findings indicate that the
use of CIRIA R108 was
conservative for the range of
new concrete types for walls
and columns.
There appears to be no case
for change from the existing UK
approach to concrete pressure
determination.”
NOTE: The report is confidential and NOT available to the public.
See article in “CONCRETE” March 2009
Concrete Groups and the values of C2
Group Concrete C2
4m 30 35 45 45 50 65 85
20°C 5m 35 40 45 50 60 70 90
PFP/002E page 8 6m 35 40 45 50 60 70 90
Table BB Rate of Rise R in metres per hour
H
WALLS 0.5 1.0 1.5 2.0 3.0 5.0 10.0
& BASES 2m 50 50 50 50 50 50 50
Pmax (kN/m²) 3m 65 70 75 75 75 75 75
5°C 4m 75 80 85 90 95 100 100
Retarded Concrete 5m 85 90 95 95 105 110 125
Group B 6m 95 100 100 105 110 120 135
(3) CEM I with 2m 40 45 50 50 50 50 50
retarder 3m 50 55 60 65 65 75 75
(4) Blend with 10°C 4m 55 60 65 70 75 85 100
<35% pfa 5m 60 70 70 75 80 90 100
or <65%ggbs 6m 65 75 75 80 85 95 115
(5) Blend <35% pfa 2m 35 40 45 45 50 50 50
<65% ggbs with 3m 40 45 50 55 60 70 75
admixture 15°C 4m 45 50 55 60 65 75 90
5m 50 55 60 65 70 80 100
6m 50 60 65 65 75 85 105
4m 40 45 50 55 60 70 90
20°C 5m 40 45 50 55 65 75 95
6m 45 50 55 60 70 80 100
PFP/002E page 9
Sustainable Forests
Where timber is used in formwork, it is recommended
that only material which is certified under the Forest
Stewardship Council scheme should be used.
There is a “Chain of
Custody” which tracks
the timber from
forest to consumer.
Source www.fsc.org
Safe Working Properties - Timber in Wall formwork
TWf
Temporary Works forum
Promoting Temporary Works in the Construction Industry