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N-2626 REV.

A ENGLISH JUN / 2002

CENTRIFUGAL AND AXIAL


COMPRESSORS

Specification
This Standard replaces and cancels the previous revision.

The Responsible CONTEC Subcommittee provides guidance on the


interpretation of this Standard when questions arise regarding its contents. The
Department of PETROBRAS that uses this Standard is fully responsible for
adopting and applying the clauses thereof.
CONTEC
Comissão de Normas Technical Requirement: a provision established as being the most adequate
Técnicas and which shall be used strictly in accordance with this Standard. If a decision is
taken not to follow the requirement (“nonconformity” to this Standard) it shall be
based on well-founded economic and management reasons, and be approved
and registered by the Department of PETROBRAS that uses this Standard. It is
characterized by the verb forms “shall”, “it is necessary...”, “is required to...”, “it is
required that...”, “is to...”, “has to...”, “only ... is permitted”, and other equivalent
expressions having an imperative nature.
Recommended Practice: a provision that may be adopted under the conditions
of this Standard, but which admits (and draws attention to) the possibility of there
being a more adequate alternative (not written in this Standard) to the particular
application. The alternative adopted shall be approved and registered by the
Department of PETROBRAS that uses this Standard. It is characterized by the
verbal form “should” and equivalent expressions such as “it is recommended
that...” and “ought to...” (verbs of a nonmandatory nature). It is indicated by the
expression: [Recommended Practice].
Copies of the registered “nonconformity” to this Standard that may contribute to
the improvement thereof shall be submitted to the Responsible CONTEC
Subcommittee.
SC - 11 Proposed revisions to this Standard shall be submitted to the Responsible
Machines CONTEC Subcommittee, indicating the alphanumeric identification and revision
of the Standard, the clause(s) to be revised, the proposed text, and
technical/economic justification for revision. The proposals are evaluated during
the work for alteration of this Standard.
“The present Standard is exclusive ownership of PETRÓLEO
BRASILEIRO S.A. - PETROBRAS, for internal use in the company,
and any reproduction for external use or disclosure, without
previous express authorization, will imply an unlawful act
pursuant to the relevant legislation through which the applicable
responsibilities shall be imputed. External circulation shall be
regulated by a specific clause of Secrecy and Confidentiality,
pursuant to the terms of the intellectual and industrial property
law.”

Foreword
PETROBRAS Technical Standards are prepared by Working Groups - GTs
(consisting of PETROBRAS specialists and specialists from PETROBRAS Subsidiaries), are
commented by PETROBRAS Units and PETROBRAS Subsidiaries, are approved by the Responsible
Subcommittees - SCs (consisting of specialists belonging to the same specialty, representing the
various PETROBRAS Units and PETROBRAS Subsidiaries), and ratified by the CONTEC Plenary
(consisting of representatives of the PETROBRAS Units and PETROBRAS Subsidiaries). A
PETROBRAS Technical Standard is subjected to revision at any time by the Responsible
Subcommittee and must be reviewed every 5 years to be revalidated, revised or cancelled.
PETROBRAS Technical Standards are prepared in accordance with PETROBRAS Technical
Standard N - 1. For complete information about PETROBRAS Technical Standards see PETROBRAS
Technical Standards Catalog.

PROPERTY OF PETROBRAS 21 pages, 1 form and Index of Revisions


N-2626 REV. A ENGLISH JUN / 2002

FOREWORD

This Standard is based on API Standard 617, 6th edition, February 1995. It is only written in
English.

1 SCOPE

This Standard establishes the minimum conditions required for centrifugal and axial
compressors, and their auxiliary equipment or systems, to be supplied in accordance with
API Standard 617, 6th edition, February 1995.

2 SUPPLEMENTARY DOCUMENTS

The following documents are referenced in the text and contain valid rules for this Standard.

2.1 Base Standard

API Standard 617 - 6th edition – Centrifugal Compressors for Petroleum, Chemical, and Gas
Service Industries.

2.2 Referenced Publications

See item 1.5 of API 617 Section 1 below.

3 DEFINITIONS

See item 1.4 of API 617 Section 1 below.

4 GENERAL REQUIREMENTS

4.1 The requirements of this Standard are additions to, or modifications of the
API Standard 617, 6th edition, which is an integral part of this Standard.

4.2 Except for new clauses, item numbers used in this Standard are the same
API Standard 617, 6th edition paragraph ones.

4.3 All deviations from the requirements in this Standard and/or API Standard 617, 6th
edition must be clearly identified in the proposal and submitted to PETROBRAS for approval.
Any requirement exception or deviation from any of the listed documents not clearly
mentioned in tender will be considered by PETROBRAS as full compliance with the material
requisition.

4.4 All deviations from the contracted design or scope of supply made by vendor during time
of drawings and documents review shall be clearly mentioned in the particular document to
be approved.

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4.5 Vendor’s compliance with the requirements of these specifications does not exempt him
from the responsibility of supplying equipment and accessories suitable for the specified
service conditions.

4.6 Compressors and auxiliary equipment shall be in accordance with API Standard 617, 6th
edition, plus the following changes, as noted in parenthesis for each clause, according to the
definitions stated below. The information of each clause shall be read as follows, whenever
starting with:

Addition: Continuation of that particular API Standard 617 paragraph


Modification: Replacement of part of that affected API Standard 617 paragraph
Substitution: Replacement of that API Standard 617 paragraph in its entirety
New: Insertion of a requirement not found in API Standard 617
Deletion: Removal of that particular API Standard 617 paragraph
Comment: Clarification or interpretation on that API Standard 617 paragraph

4.7 PETROBRAS considers all items of API STD 617 6th edition, other than those
mentioned herein, as valid to this PETROBRAS Standard.

4.8 PETROBRAS CHANGES TO API STD 617

4.8.1 API SECTION 1 - GENERAL

1.2 Alternative Designs (Substitution)

Alternative designs shall be submitted for approval according to 5.2. Except for piping,
piping accessories, flanges and for those components specifically referenced in the Inquiry
Documents, equivalent metric designs are acceptable for any other components without
previous approval of PETROBRAS. Concerning centrifugal auxiliary pumps and their
mechanical seals, PETROBRAS Standards N-553 and N-2543 shall also apply.

1.3 Conflicting Requirements (Substitution)

In case of conflict between the inquiry documents, the following priority shall govern:

a) data sheets;
b) supplementary job specifications (if any);
c) this PETROBRAS Standard and all other PETROBRAS standards specifically
referenced in the inquiry;
d) API Standard 617.

Concerning any conflict after placement of order, the following priority shall govern:

a) formal correspondence regarding any changes in the scope of supply or


technical specifications, mutually agreed upon by PETROBRAS and vendor;
b) approved documentation;

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c) revised data sheets and other material requisition documents (applicable to


purchase);
d) revised vendor’s proposal (if any);
e) this PETROBRAS Standard and all other PETROBRAS standards specifically
referenced in the inquiry or order;
f) API Standard 617;
g) vendor’s proposal.

1.4 Definition of Terms

1.4.17 (Substitution)

System settle-out pressure is the highest predicted static pressure to which the compressor
and its piping appurtenances will be submitted whenever the system (plant or unit to which
such equipment is to be connected) is not running. This static pressure build-up is normally
developed in low-temperature services due to an increase in the process gas temperature
(up to the ambient temperature) after system shut-down.

1.4.23 (Substitution)

Unit responsibility refers to the technical responsibility for coordinating the general
arrangement of the whole train to be supplied (driver and driven equipment - including gears,
clutches and couplings, as applicable to each case), as well as power, torque and speed
requirements, direction of rotation, and so forth; for analyzing noise, lateral and torsional
vibration data; for designing, laying out and supplying piping and appurtenances, controls
and instrumentation, cooling, heating, lubrication and sealing systems and for supervising
and coordinating all required tests and material reports, preparation for shipment, shipment
and field assembly, pre-commissioning, commissioning, start up, pre operation and field
acceptance test of all equipment within the scope of this Standard, as required by the
contracted scope of supply.

1.4.24 (New)

Hazardous service, when so stated on the data sheets, shall apply to all parts of compressor,
seal system, piping, instruments and auxiliary equipment that are to (or may eventually) be in
contact with the process gas, and refers to the following fluids and operational conditions:

a) H2S (hydrogen sulphide) concentrations above 500 ppm;


b) hydrocarbons with hydrogen at a partial pressure above 7 bar a (101 psi a);
c) hydrogen-rich services (more than 90 percent molal concentration at any
pressure);
d) other toxic and lethal substances, which will result in death or permanent
personal injury through inhalation, exposition, or contact, to be specified and
defined in the inquiry documents.

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1.4.25 (New)

Reliability and maintainability data to be calculated as follows (according to IEEE


Standard 762):

Service Hours
MTTF (Mean Time To Failure) =
Trips from a state of operation

Outage hours resulting from trips


MTTR (Mean Time To Repair) =
Trips from a state of operation

MTBF (Mean Time Between Failure) = MTTF + MTTR

 Forced outage hours + Scheduled outage hours 


Availability (%) = 1 −  x 100
 Unit period hours 

 Forced outage hours 


Reliability (%) = 1 −  x 100
 Unit period hours 

(Number of successful starts) . 100


Starting Reliability (%) =
Number of attempted starts

-λt
Running Reliability (%) = e , where: λ = failure Rate;
t = Mission Time (Service hours/Successful
starts).

1.5 Referenced Publications (Addition)

PETROBRAS N-553 - Centrifugal Pumps for General Refinery Service;

PETROBRAS N-2543 - Shaft Sealing Systems for Centrifugal and Rotary Pumps;

IEC (International Electrotechnical Commission)


IEC 79-10 - Electrical Apparatus for Explosive Gas Atmospheres Part 10:
Classification of Hazardous Areas;

IEEE (Institute of Electrical & Electronics Engineers Inc)


IEEE 762 - Standard Definitions for Use in Reporting Electric Generating
Unit Reliability, Availability, and Productivity;

ISO (International Organization for Standardization)


ISO 31-0 - Quantities and Units - Part 0: General Principles;
ISO 129 - Technical Drawings - Dimensioning - General Principles,
Definitions, Methods of Execution, and Special Indications;
ISO 262 - ISO General Purpose Metric Screw Threads - Selected Sizes
for Screws, Bolts, and Nuts;
ISO 281-1 - Rolling Bearings - Dynamic Load Ratings and Rating Life;
ISO 286-1 - ISO System of Limits and Fits - Part 1: Bases of Tolerances,
Deviations and Fits;

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ISO 286-2 - ISO System of Limits and Fits - Part 2: Tables of Standard
Tolerance Grades and Limit Deviations for Holes and Shafts;
ISO R773 - Rectangular or Square Parallel Keys and Their Corresponding
Keyways (Dimensions in Millimeters);
ISO R775 - Cylindrical and 1/10 Conical Shaft Ends;
ISO 1503 - Geometrical Orientation and Directions of Movements;
ISO 1940-1 - Mechanical Vibration - Balance Quality Requirements of Rigid
Rotors - Part 1: Determination of Permissible Residual
Unbalance;
ISO 3098 - Technical Drawings;
ISO 3448 - Industrial Liquid Lubricants - ISO Viscosity Classification;
ISO 3740 - Acoustics Determination of Sound Power Levels of Noise
Sources-Guidelines for the use of basic Standards and for the
Preparation of Noise Test Codes;
ISO 3744 - Acoustics-Determination of Sound Power Levels of Noise
Sources Using Sound Pressure-Engineering Method in an
Essentially Free Field over a Reflecting Plane;
ISO 3746 - Acoustics-Determination of Sound Levels of Noise Sources
Using Sound Pressure-Survey Method Using an Enveloping
Measurement Surface over a Reflecting Plane;
ISO 5753 - Rolling Bearings - Radial Internal Clearance;
ISO 11342 - Mechanical Vibration - Methods and Criteria for the
Mechanical Balancing of Flexible Rotors.

4.8.2 API SECTION 2 - BASIC DESIGN

2.1 General

2.1.1 (Substitution)

This Standard is designed to default to the equipment types most commonly supplied to
PETROBRAS, and that have a high probability of meeting the objective of at least 3 years of
uninterrupted service while complying with specified operating conditions and with emission
and safety regulations. The equipment (including auxiliaries) covered by this Standard shall
be designed and constructed for a minimum service life of 20 years. Reliability and
maintainability data shall be informed as much detailed as possible. Parameters such MTBF,
MTTF and MTTR shall be informed for each replaceable or reparable item or component in
addition to main equipment.

2.1.3 (Substitution)

Compressor shall be designed to comply with operating conditions specified on the data
sheets. Vendor shall review or determine thermodynamic properties of gases to be
compressed and the effect of such properties in design features and performance of the
compressor. Compressor shall be designed to deliver normal head and normal capacity
without negative tolerance. Actual power requirements at the above condition shall not
exceed 104 percent of the contracted value. See performance test criteria in 4.3.6.1.

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2.1.5 (Addition)

Tubes shall have an outside diameter of 19 millimeters (3/4 inch). Number of tubes shall be
established according to velocity criterion, and quality material of the tubes.

2.1.5 (Comment)

Regarding Table 1, the use of such design criteria for water-cooled heat exchangers is
preferred, but it is recognized that under certain rating conditions full compliance designs
may not be feasible. Whether such criteria is used or not, cooler design and performance are
of vendor’s concern and responsibility.

2.1.6 (Addition)

Vendor is required to note on the data sheets the minimum space required for equipment
disassembly and the heaviest maintenance weight. See proper fields in “Construction
Features”.

2.1.7 (Addition)

Compressor components that are very similar among each other (such as impellers, shafts,
seals and seal glands, sleeves, diffusers and casings) shall be indelibly identified with the
order of assembly and to wich sub-set they belong (e.g.: stage number, suction side,
coupling end, etc). Lifting lugs or eyebolts shall be provided for any equipment or component
that weighs more than 30 kg (66 lb).

2.1.10 (Substitution)

The whole train furnished by the vendor (compressor, driver, gear and auxiliary equipment)
shall conform to the requirements of API Standard 615, ISO Standards 3740, 3744 & 3746,
and, unless otherwise specified, to the maximum allowable sound pressure level of 85 dB
(A), slow-response, measured at 1 m (3.28 ft) from the equipment surfaces. Unless
otherwise specifically stated on the data sheets, noise level tests need not be performed. On
the other hand, bidder/vendor shall guarantee that equipment actual sound pressure level
will remain within allowable limits, informing in his proposal the expected or guaranteed
maximum sound pressure level of quoted equipment and including copies of noise level test
certificates performed on similar equipment.

2.1.14 (Addition)

Even when none of such actions is specified, vendor shall include in installation and
maintenance manuals, diagrams and procedures for hot and cold alignment of shafts,
couplings and flanges. Allowances and tolerances shall be included as well.

2.1.15 (Substitution)

Motors, electrical components and electrical installations shall be suitable for the area
classification (zone, group, temperature class) specified by PETROBRAS on the data sheets
and shall meet the requirements of IEC Standards 79 as well as local codes specified and
furnished by PETROBRAS.

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2.1.17 (Substitution)

Whenever feasible, the compressor or compressors shall be suitable for field run on air (or
any other applicable inert gas, by means of a closed loop). For PETROBRAS’ guidance, the
vendor shall include in the proposal a preliminary study concerning test likelihood, possible
gases to be used, whether or not the setup of a special loop is required and shall list any
additional measures that PETROBRAS should implement in order to enable the test to be
performed. Performance parameters and limitations, including any required precautions,
shall be mutually agreed upon by PETROBRAS and vendor.

2.1.19 (New)

Only well-proven machinery, sturdy designs shall be proposed. Prototypes or undersized


equipment (e.g., equipment or components that, in order to comply with specified transient
service conditions, might come to operate close to design limitations) are not acceptable.
The proposed model design shall have a minimum experience of 3 (three) successful
applications, with more than 24 000 hours of uninterrupted operation, under conditions at
least as severe as those specified (refer to paragraph 5.2.3.L of this Standard). Refurbished
equipment or parts are not acceptable.

2.2 Casings

2.2.9 (Substitution)

Casings shall be radially split for maximum allowable working pressures above
64 bar g (928 psi g), for molecular weights below 15, and, unless otherwise specified, for
hazardous services (see 1.4.24). Nevertheless, casings shall always be radially for H2 partial
pressures (at maximum allowable working pressure) above 13.8 bar g (200 psi g).

2.2.16.4 (Substitution)

Socket-head, slotted-nut, or spanner-type bolting shall not be used.

2.4 Casing Connections

2.4.2 Main Process Connections

2.4.2.1 (Addition)

Unless otherwise specified on axially split compressors, connections shall be located in the
lower half of the casing, whenever feasible.

2.4.2.3 (Comment)

Whenever nonstandard flanges are approved by PETROBRAS, their respective companions


shall be furnished as well.

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2.4.3 Auxiliary Connections

2.4.3.2 (Modification)

Replace last sentence by:

Unless otherwise specified, individual stage drains, including a drain for the balance piston
cavity, shall be provided.

2.4.3.5 (Substitution)

Threaded openings, in sizes 3/4 - 1 1/2 inches NPS, are permissible only for process-gas
and liquid injection connections of nonflammable/nontoxic services and for auxiliary
connections of steam, up to 5.17 bar g (75 psi g), cooling water or lubricating oil systems.
These threaded openings shall be installed as specified in 2.4.3.5.1 through 2.4.3.5.3.

2.6 Rotating Elements

2.6.11 Rotors (Substitution)

The design of stressed parts shall include proper and global evaluation of impeller selected
materials, compressed gas characteristics and the stress concentration factor (SCF) for the
geometry. The design of stressed rotating parts shall include fillets that will limit the SCF.
Areas of concern include the impeller, vane-to-disk intersections, keyways, and shaft section
changes.

2.6.11 (Comment)

Compressors most commonly supplied to PETROBRAS usually have impeller tip


speeds not greater than 310 m/s (1017 fps) for ordinary services, when standard
construction materials are used. On compressors handling gases with corrosive
constituents (e.g., H2S) of for low-temperature services, with lower yield materials, tip speeds
are normally limited to 240 m/s (787 fps). Though such limits should be considered,
this Standard is not intended to impede advances on compressor technology. Therefore,
well-proven, dependable designs exceeding such limits will not be automatically
disregarded.

2.6.18 Blading for Axial Compressors

2.6.18.1 (New)

The tips of rotating blades and the labyrinths of shrouded rotating blades shall be
designed to allow the unit to start up at any time in accordance with the vendor’s
requirements. When the design permits rubbing during normal start up, the component
shall be designed to be rub tolerant and the vendor shall state in his proposal if rubbing is
expected.

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2.6.18.2 (New)

The blade natural frequencies shall not coincide with any source of excitation from
10 percent below minimum governed speed to 10 percent above maximum continuous
speed. If this is not feasible, blade stress levels developed at any specified driven equipment
operation shall be low enough to allow unrestricted operation for the minimum service life
defined in 2.1.1. Blades shall be designed to withstand operation at resonant frequencies
during normal warm-up. The vendor shall state in the proposal the speeds below the
operation range corresponding to such blade resonances.

Note: Excitation sources include fundamental and first harmonic passing frequencies of
rotating and stationary blades upstream and downstream of each blade row, gas passage
splitters, irregularities in vane and nozzle pitch at horizontal casing flanges, the first ten rotor
speed harmonics, meshing frequencies in gear units.

2.6.18.2.1 (New)

Whenever coincidences are impossible to avoid, detuning of blades shall be discussed with
PETROBRAS during proposal stage, i.e., any exception to above paragraph will need
specific approval by PETROBRAS prior to the placement of purchase order.

2.6.18.3 (New)

Proposed blade designs must have at least 8 000 trouble-free operating hours on similar
conditions. The bidder shall always include both Campbell and Goodman diagrams, for all
blades, in the proposal, backed by demonstrated experience in the application of identical
blades operating with the same source or frequency of excitation that is to be used in the
proposed unit. The bidder shall indicate on the diagrams all acceptance margins. Due to the
characteristics of some special purpose applications (normally, “Taylor-made”) the proposed
set of blades (all rows, for both rotor and stator assemblies) may not have such experience
demonstrated, although strongly preferred by PETROBRAS.

2.6.18.4 (New)

All Campbell diagrams shall show the blade frequencies that have been corrected to reflect
actual operating conditions. Where applicable, the diagrams for shrouded blades shall show
frequencies above and below the blade lock-up speed and shall specify the speed at which
blade lock-up occurs.

2.7 Bearings and Bearing Housings

2.7.1 General

2.7.1.2 (Substitution)

Thrust and radial bearings shall be fitted with bearing-metal temperature sensors installed in
accordance with API Standard 670. Type and model of acceptable sensors will be stated on
the data sheets or supplementary job specifications of that particular plant where compressor
is to be installed. Minimum configuration and requirements shall be as follows:

a) two pairs of embedded sensors shall be placed in the thrust pads (one pair per
side - active and inactive) assembled at 180 º apart;

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b) one pair of embedded sensors shall be placed in each radial bearing;


c) the spare sensor of each pair shall be wired but not connected to the monitoring
system;
d) sensors shall be located in maximum temperature areas of respective bearings
of pads;
e) two levels of alarm shall be provided.

2.7.4 Bearing Housings

2.7.4.7 (Addition)

When replaceable thrust collars are used, two axial-position probes shall be installed facing
the shaft stub. If specified, a third probe (wired, but not connected to the monitor) shall be
installed facing the collar in order to allow for periodical checks of collar fixation and relative
position to the shaft.
When integral thrust collars are used, either arrangement is acceptable: two sensors facing
the shaft stub or one sensor facing collar and the other facing the shaft stub.

2.8 Shaft Seals

2.8.1 (Addition)

Whenever compressor suction pressure (even for transient or startup conditions) is lower
than atmosphere, an auxiliary oil pressurization system for seals shall be provided,
independently of reference gas.

2.8.2 (Substitution)

Shaft seals and shaft sleeves shall be accessible for inspection and replacement without
removing the top half of the casing of an axially split compressor or the heads of a radially
split unit. Whenever feasible, this requirement shall apply to overhung designs as well.

2.8.3 (Addition)

Whenever feasible, seals shall be designed as self contained units (cartridge-type) which can
be preassembled, preset and tested before installation.

2.8.3 (Comment)

Seal oil (or seal gas) consumption will be an important parameter to determine equipment
choice. Compressor vendor and/or seal manufacturer shall state in proposal data sheets the
expected or guaranteed maximum leakage rates (seal oil and process and/or seal gas(es),
daily consumption of contaminated oil, and so forth) of the quoted seal, both at shop testing
and at job site, under specified operating conditions.

2.8.3.2 (Modification)

Replace fourth and fifth sentences by:

A supplemental device shall be provided to ensure sealing when the compressor is


pressurized but not running and the seal-oil system is shut down.

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2.8.3.5 (Modification)

Replace fourth sentence by:

This isolating seal shall be capable of acting as a backup seal should the primary seal fail
during operation (compressor vendor and/or seal manufacturer shall state in the proposal the
expected or guaranteed time to compressor shutdown, during which PETROBRAS is allowed
to safely proceed with its operation in the event of primary seal failure).

2.8.3.5 (Addition)

a) Seal gas injection pressure control system shall be supplied by compressor vendor.
b) Unless otherwise specifically stated on the data sheets, gas compressors shall be
provided with dry gas seals. An inert gas such as nitrogen is required as seal buffer gas for
hazardous, flammable services (e.g., FCC wet-gas compressor).

Air as buffer for hazardous, flammable services shall not be used unless it has
been specifically required (stated on the data sheets) or approved (whenever
recommended or requested by the vendor) by PETROBRAS for that particular
application.

2.9 Dynamics

2.9.2 Lateral Analysis

2.9.2.3 (Substitution)

Unless otherwise specified, vendor shall perform a lateral analysis for each machine which
shall take into consideration the damped unbalanced response analysis of all components of
the train.

2.9.2.4.e (Substitution)

A stiffness map of the undamped rotor response from which the damped unbalanced
response analysis specified in 2.9.2.4.c was derived shall be provided. This plot shall show
frequency versus support-system stiffness, with the calculated support-system stiffness
curves superimposed.

2.9.4 Torsional Analysis

2.9.4.5 (Substitution)

For motor and turbine-driven units, and for units including gears, the vendor shall perform a
torsional vibration analysis of the complete coupled train and shall be responsible for
directing the modifications necessary to meet the requirements of 2.9.4.1 through 2.9.4.4.

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2.10 Lube-Oil and Seal-Oil Systems

2.10.3 (Substitution)

Unless otherwise specified, seal-oil and lube-oil systems shall be separated. The means of
preventing the interchanging of oil between the two systems shall be fully described in the
vendor’s proposal.

2.11 Materials

2.11.1 General

2.11.1.11 (Substitution)

For hazardous hydrogen services (see 1.4.24.a & b), impeller materials that have a yield
strength greater than 827 MPa (120000 psi) or hardness greater than Rockwell C 34 are
prohibited.

2.11.1.18 (New)

All stationary parts that may by any means be submitted to rubbing or friction shall be of
nonsparking material.

2.11.2 Pressure - Containing Parts

2.11.2.10 (Substitution)

Unless otherwise specified, proposed connection designs shall be submitted to


PETROBRAS for approval before fabrication. The drawings shall show weld designs, size,
materials, and pre- and post-weld heat treatments.

4.8.3 API SECTION 3 - ACCESSORIES

3.2 Coupling and Guards

3.2.2 (Substitution)

Unless otherwise specified, couplings shall be of non-lubricated, flexible stainless steel disk
type. Couplings, couplings to shaft junctures, and guards shall conform to API Standard 671.

3.3 Mounting Plates

3.3.1 General

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3.3.1.2.6 (Addition)

Mounting plates intended for grouting shall be provided with holes to ensure proper
application of the grout.

3.4 Controls and Instrumentation

3.4.2 Control Systems

3.4.2.2 (Substitution)

Unless otherwise specified, an anti-surge system shall be provided.

3.4.3 Instrument and Control Panels

3.4.3.1 (Comment)

Programmable Logical Controllers (PLCs) are preferred and shall be used whenever such
option is available. Vendor’s standard control panels may be quoted as a second option,
provided they are microprocessor-based and interface for communication with plant remote
Distributed Control System (DCS) is included. PETROBRAS’ Technical Specification for
PLCs shall also be used for standard panels (where applicable).

3.4.3.1 (Addition)

Local panel shall comprise as well all specified logic (control, single-command startup and
shutdown sequences, tests, etc) and interlocks as required for proper equipment operation.
Unless specified as a mandatory requirement (usually for unspared equipment), CPU
redundancy shall be quoted as an option, for both custom or standard panels. All specified
instrumentation points shall be within one single local panel and fully interfaced with plant
remote DCS.

3.4.3.3 (New)

If local panel is unfitted with a reprogramming interface, all necessary devices and systems
shall be furnished in order to allow for such reprogramming be accomplished (hardware,
software, connections, instructions and procedures, etc).

3.4.5 Alarms and Shutdows

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3.4.5.2.1 (Comment)

Testing of shutdown devices while in operation will only be considered when recommended
by vendor and equipment protection is not suspended during simulation. Self analyzing
systems that will detect faulty transmitters or microprocessor fault and automatically trip the
equipment (instead of transferring control and protection to redundant systems) should not
be used. Whenever redundancy is not an available option, the use of such standard systems
for critical process equipment need PETROBRAS specific approval.

3.5 Piping and Appurtenances

3.5.1 General

3.5.1.5 (Addition)

Complete liquid injection system manifold and control devices shall be supplied whenever
such system is specified. Liquid injection system shall be, as a minimum, according to the
following requirements:

a) fluid type and source: as specified on the data sheets, injection liquid may be
either supplied by a process stream or suctioned from a reservoir;
b) injection points: unless otherwise specified, there shall be an injection point at
each stage/casing inlet and at each impeller entrance;
c) distribution of flow: unless otherwise specified, 60 percent of required flow shall
be assigned to stage/casing inlet(s) and 40 percent distributed to impeller
entrances, considering respective pressure levels;
d) required fluid flow: unless otherwise specified or, else, recommended by the
vendor, injection liquid flow shall be within 1-3 percent of compressor rated
mass flow;
e) nozzles: unless otherwise specified, injection nozzles shall be of the full-cone
atomizing type, with size 90 percent less than 100 micra, maximum size of
120 micra. Whenever feasible, nozzles shall be replaceable while compressor is
in operation;
f) injection manifold and controls: as specified on the data sheets, injection
system may require pressurization, filtration, cooling (or heating), piping, valves,
reservoir, instruments and other accessories needed for proper operation.
According to item 3.5.1.1 of this Standard, system configuration and scope of
supply shall be based (where applicable or analogous) on API Standard 614
requirements for a seal oil system with multiple levels of supply pressure and
without return lines;
g) construction materials: in accordance with compressor requirements or, unless
otherwise specified, in 300 stainless steel, as a minimum;
h) by default injection flows shall be intermittent. PETROBRAS will specifically
state on the data sheets whenever injection flows are to be continuous.

4.8.4 API SECTION 4 - INSPECTION, TESTING, AND PREPARATION FOR


SHIPMENT

4.1 General

15
N-2626 REV. A ENGLISH JUN / 2002

4.1.1 (Comment)

It is recognized that some components are batch quantity produced for stock and, therefore,
witnessed or observed inspection/testing may not be entirely accomplished as specified.
Nevertheless, vendor shall make available to PETROBRAS all inspection and testing data for
further review and shall include copies of such certificates and reports in equipment data-
books, as per vendor’s data requirements section of the inquiry documents.

4.1.5 (Addition)

Calibration schedules of the equipment to be used for inspection and testing shall be duly
recorded for PETROBRAS’ review. As a minimum, the accuracy and/or resolution of the
equipment to be used for inspection and testing shall be 5x, i.e., five times finer than the
tolerance of what is to be measured. Likewise, standards and calibrating devices are to be 5x
more accurate than the equipment to be calibrated.

4.2 Inspection

4.2.1 General

4.2.1.6 (Substitution)

Except for austenitic stainless steels, the hardness of parts, welds, and heat-affected zones,
when they are to be exposed to H2S, shall be verified as being within the allowable values by
testing of the parts, welds, or heat-affected zones. Testing for services without H2S will be
specified on the data sheets. The method, extent, documentation, and witnessing of the
testing shall be mutually agreed upon by PETROBRAS and the vendor.

4.2.1.7 (New)

Hydrodynamic bearings shall be inspected during manufacturing and testing. The actual
contact area among each journal and its corresponding bearing, checked by blueing, shall be
at least 70 % of the design contact area.

4.3 Testing

4.3.1 General

4.3.1.1 (Comment)

It is recognized that some components cannot be used in equipment testing. However,


generic exceptions shall not be taken to this requirement, without considering the type, duty
and size of quoted equipment. Therefore, exclusions of peripheral equipment from any test
shall be held to a minimum.

16
N-2626 REV. A ENGLISH JUN / 2002

4.3.1.2 (Substitution)

At least 8 weeks before the first scheduled test, the vendor shall submit to PETROBRAS, for
review and comment, detailed procedures for all applicable running tests, either specified in
API Standards or by PETROBRAS, including a description of the test loop setup, test
program, instrumentation required and acceptance criteria for all monitored parameters. Any
relevant anomalous condition such as reduced speed; different suction and discharge
pressures; gear, coupling, control devices or oil system other than purchased, shall be
clearly mentioned and demonstrated.

4.3.2 Hydrostatic Test

4.3.2.1 (Addition)

The hydrostatic test shall be performed with a liquid with reduced surface tension by means
of a wetting agent.

4.3.2.2 (Addition)

Parts being tested shall be externally coated with a layer of white lead carbonate or any other
suitable powder to help leakage detection.

4.3.2.5 (New)

Vises or any other devices for clamp pressing of nozzle flanges shall not be used during
hydrostatic tests.

4.3.2.6 (New)

PTFE tape or any threaded compounds shall not be used in order to help prevent leakage of
threaded plugs and connections during hydrostatic tests.

4.3.3 Impeller Overspeed Test (Modification)

Replace first sentence by:

Each impeller (including for spare rotor) shall be subjected to an overspeed test not less than
115 percent of maximum continuous speed for a minimum duration of 1 minute.

4.3.4 Mechanical Running Test

4.3.4.1.1 (Addition)

Unless otherwise formally requested by vendor and/or seal manufacturer (see 2.8.3 and
4.3.4.2.4 of this Standard) and approved by PETROBRAS, seal leakage rates will be
measured during testing and expected or guaranteed values shall be accomplished.

17
N-2626 REV. A ENGLISH JUN / 2002

4.3.4.1.2 (Substitution)

All test-monitored parameters such as bearing temperatures, lubricating-oil pressures,


viscosities, and temperatures, shall be within the range of operating values recommended in
the vendor’s operating instructions for the specific unit being tested. Oil flow rates for each
bearing housing shall be determined. Before taking test data, at least a one-hour warm-up
period shall be awaited in order to such parameters stabilize or, else, be considered steady
enough to proceed.

4.3.4.2.1 (Addition)

Equipment specified to be driven at job site by constant speed drivers shall be tested at
manufacturer’s shop with variable speed drivers as well. Tests shall be conducted as if
variable speeds were to be used at job site, for PETROBRAS reference and information only
(not an acceptance criterion). PETROBRAS will use rated speed results for the acceptance
of constant speed equipment.

4.3.4.2.4 (Substitution)

Unless otherwise approved by PETROBRAS, seal leakage rates shall be measured and
compared with contracted values. Where, because of design considerations or test-stand
conditions, contract seal performance cannot be duplicated during the four-hour test, some
other acceptable means of demonstrating contract seal performance shall be performed.
Such alternate procedures shall be fully described in the vendor’s proposed test plan and
must be approved in advance by PETROBRAS. See also 2.8.3, 4.3.1.2 and 4.3.4.1.1 of this
Standard.

4.3.4.3.2 (Addition)

A multi-channel real-time spectrum analyzer shall be used for vibration amplitude sweeping
during testing.

4.3.4.3.6 (Substitution)

Multi-channel tape-recordings shall be made of all real-time vibration data taken during
testing.

4.3.4.3.7 (Substitution)

Multi-channel tape-recordings of all real-time vibration data (machinery mechanical behavior


and vibration signature all over the whole test range) shall be given to PETROBRAS.

4.3.4.4.1 (Substitution)

All bearings shall be removed and inspected by the vendor or, when specified, by
PETROBRAS and reassembled after the mechanical running test is completed. Whether
they are inspected by PETROBRAS or not, an inspection report shall be included in the
documentation. Unless otherwise specified, shaft end seals shall be removed for inspection
following a successful running test.

18
N-2626 REV. A ENGLISH JUN / 2002

4.3.4.4.4 (Substitution)

When spare rotors are ordered, each one shall be given a mechanical running test in
accordance with the requirements of this Standard.

4.3.6 Optional Tests

4.3.6.11 (Addition)

When spare rotor(s) and stator(s) components (e.g., diaphragms, bearings, seals) are
ordered, they shall be assembled in the casing(s) and be given clearance/dimensional
inspections and reports (fit-in tests) as well.

4.4 Preparation for Shipment

4.4.2 (Addition)

The vendor shall specify the products to be used in preparation of the compressor train
components, the methods of removal and reapplication, and inform the date of application.
Such data shall be summarized in two tags to be securely affixed to each main equipment
and on the outside of each crate.

4.4.3.1 (Substitution)

Exterior surfaces, except for machined surfaces, shall be given one coat of an appropriate
primer (concerning the specified operating temperature(s) and an outdoor installation). After
testing and inspection, at least one coat of the manufacturer’s standard paint shall be given.
Stainless steel parts shall not be painted.

4.4.3.9 (Addition)

Spare parts shall also be identified and tagged (or indelibly stamped with respective serial or
part numbers) as applicable to each case.

4.4.3.10 (Addition)

Export boxing shall be considered, unless otherwise specified. PETROBRAS will specify
whether vertical or horizontal storage shall be considered. Neither TFE nor PTFE shall be
used between the rotor and the cradle at the support areas.

4.8.5 API SECTION 5 - VENDOR’S DATA

5.2 Proposals

5.2.1 (Addition)

19
N-2626 REV. A ENGLISH JUN / 2002

Proposals shall include a completely filled-in form comprising package scope of supply in
accordance with APPENDIX K of this Standard.

5.2.1 (Comment)

It is recognized that equipment final price is a composition of many alternatives regarding


different design criteria, deviations to specifications and optional components or accessories,
but this Standard is designed to default to custom equipment most commonly supplied to
PETROBRAS. Therefore, quotation shall comply with required scope of supply, as stated on
inquiry documents, including all applicable and available options with respective prices.
Exclusions from the scope of supply shall be avoided. Proposals shall follow API
Standard 617 capital requirements and may eventually comprise manufacturer
recommendations regarding some deviations or alternative design solutions, but shall not
include any previous decision concerning their acceptance or choice.

5.2.1.1 (New)

Proposals shall be presented in the following order:

a) compressor;
b) lube and seal system data sheets;
c) gear (if any) and/or driver(s) data sheets;
d) performance curves;
e) additional technical information on special requirements;
f) certificates on special requirements (e.g.: noise level test);
g) exceptions to the specifications:
- data sheets;
- supplementary job specifications (if any);
- this Standard and other applicable PETROBRAS standards;
- API standards;
h) preliminary drawings;
i) auxiliary equipment data;
j) inspection/testing schedule and summary;
k) standard and/or special installation lists;
l) scope of supply and pricing summary;
m) delivery schedule;
n) payment schedule.

5.2.3.l (Substitution)

When specified, a special list of similar machines installed and operating under conditions at
least as severe as the specified on data sheets, including the following information:
a) normal operating point data;
b) rated operating point data;
c) minimum and maximum continuous speeds;
d) driver type and power rating;
e) number of stages;
f) construction materials, as per Appendix B;
g) compressed fluid characteristics;
h) seal system type and data;
i) start-up date;
j) user’s name, telephone or telefax number, and location.

20
N-2626 REV. A ENGLISH JUN / 2002

The vendor’s standard reference list shall always be included.

5.2.3.o (Addition)

Compressor vendor and/or seal manufacturer shall note on the proposal data sheets the
expected or guaranteed maximum leakage rates of the quoted seal, both at shop testing
(with test gas) and at job site (with specified gas) under rated operating conditions.

____________

/APPENDIX K

21
APPENDIX K

(NEW)

SCOPE OF SUPPLY AND PRICING


SUMMARY WORKSHEET
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
01 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
APPLICABLE TO: PROPOSAL PURCHASE IMPORTED GOODS DOMESTIC GOODS
FOR: SITE: TAG No.
SERVICE No. REQUIRED
MATERIAL REQUISITION DATA SHEET
COMPRESSOR MANUFACTURER MODEL (SIZE & TYPE)
MOTOR DRIVER MANUFACTURER MODEL (SIZE & TYPE)
STEAM TURBINE DRIVER MFR. MODEL (SIZE & TYPE)

ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $


1 MAIN EQUIPMENT
1.1 COMPRESSOR
1.2 MOTOR DRIVER
1.3 STEAM TURBINE DRIVER
1.4 GAS TURBINE DRIVER
1.5 GEARBOX
1.6 SLOW-ROLL TURNING GEAR WITH DRIVER / CLUTCH / COUPLING
1.7 FLEXIBLE NON LUBE SS DISK-TYPE COUPLINGS WITH SPACERS AND GUARDS
1.7.1 COMPRESSOR - DRIVER COUPLING
1.7.2 COMPRESSOR - GEARBOX COUPLING
1.7.3 GEARBOX - DRIVER COUPLING
1.7.4 AUXILIARY ROTATING EQUIPMENT COUPLINGS
1.7.5
1.7.6
1.8 STANDARD IMPELLERS & STAGE(S) INLET(S) PIPING LIQUID INJECTION SYSTEM

1.8.1 MOTOR-DRIVEN MAIN INJECTION PUMP


1.8.2 MOTOR-DRIVEN AUXILIARY INJECTION PUMP
1.8.3 ADDER FOR TURBINE-DRIVEN AUXILIARY INJECTION PUMP
1.8.4 CASING AND STAGE INLET PIPING INJECTION NOZZLES
1.8.5 MANIFOLD WITH CONTROL & BLOCK VALVES AND DRAINS
1.8.6 ADDER FOR STAINLESS STEEL INJECTION MANIFOLD
1.8.7 RESERVOIR
1.8.8 ADDER FOR STAINLESS STEEL INJECTION FLUID RESERVOIR
1.8.9
1.8.10
1.8.11
1.8.12
1.9 STANDARD LUBE-OIL SYSTEM, ACCORDING TO API 614
1.9.1 ADDER FOR TURBINE-DRIVEN AUXILIARY LUBE OIL PUMP
1.9.2 ADDER FOR EMERGENCY (THIRD) LUBE OIL PUMP
1.9.3 ADDER FOR ACCUMULATORS/RUNDOWN TANKS

1.9.4 ADDER FOR ACCUMULATORS WITH CONSTANT-PRESSURE REGULATION

1.9.5 ADDER FOR STAINLESS STEEL PIPING UP/DOWNSTREAM FILTERS


1.9.6 ADDER FOR STAINLESS STEEL LUBE OIL RESERVOIR
1.9.7 ADDER FOR RESERVOIR SPECIAL FEATURES (API 614, CHAPTER 2, ITEM
1.3.12)
1.9.8 ADDER FOR OIL COOLERS STAINLESS STEEL TUBES AND TUBE SHEETS
1.9.9 ADDER FOR BLOCK AND BLEED VALVES (API 614 APPENDIX A,
FIG. 2A-22)
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 01/12.
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
02 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
1.9.10 ADDER FOR CONDITIONER (CENTRIFUGAL OIL/WATER SEPARATOR)
1.9.11 ADDER FOR SEALED ELECTRIC IMMERSION HEATERS
1.9.12 ADDER FOR COOLING WATER MANIFOLD BACKWASHING FACILITIES
1.9.13 ADDER FOR SEPARATE 10 MICRONS TWIN FILTERS FOR CONTROL-OIL
1.9.14 ADDER FOR SIX-WAY (OR TWO THREE-WAY) TRANSFER VALVES (API
614, CHAPTER 2, ITEM 1.7.2)
1.9.15 ADDER FOR PRESSURIZED RUNDOWN TANK (API 614, CHAPTER 2, ITEM
1.9.2.4)
1.9.16
1.9.17
1.9.18
1.10 STANDARD SEAL SYSTEM, ACCORDING TO API 614
1.10.1 CONVENTIONAL OIL FILM SYSTEM
1.10.1.1 ADDER FOR TURBINE-DRIVEN AUXILIARY SEAL OIL PUMP
1.10.1.2 ADDER FOR EMERGENCY (THIRD) SEAL OIL PUMP
1.10.1.3 ADDER FOR ACCUMULATORS/OVERHEAD TANKS
1.10.1.4 ADDER FOR ACCUMULATORS WITH CONSTANT-PRESSURE
REGULATION
1.10.1.5 ADDER FOR STAINLESS STEEL PIPING UP/DOWNSTREAM FILTERS
1.10.1.6 ADDER FOR STAINLESS STEEL SEAL OIL RESERVOIR(S)
1.10.1.7 ADDER FOR RESERVOIR SPECIAL FEATURES (API 614, CHAPTER 2,
ITEM 1.3.12)
1.10.1.8 ADDER FOR OIL COOLERS STAINLESS STEEL TUBES AND TUBE
SHEETS
1.10.1.9 ADDER FOR BLOCK AND BLEED VALVES (API 614 APPENDIX A,
FIG. 2A-22)
1.10.1.10 ADDER FOR OVERPRESSURE PROTECTED VENT (API 614,
CHAPTER 2, ITEM 1.3.5.2)
1.10.1.11 ADDER FOR SEALED ELECTRIC IMMERSION HEATERS (API 614,
CHAPTER 2, ITEM 1.3.7.2)
1.10.1.12 ADDER FOR COOLING WATER MANIFOLD BACKWASHING
FACILITIES
1.10.1.13 ADDER FOR SEPARATED SEAL TRAP DRAIN LINES (API 614,
CHAPTER 2, ITEM 1.10.5)
1.10.1.14 ADDER FOR SIX-WAY (OR TWO THREE-WAY) TRANSFER VALVES (API 614,
CHAPTER 2, ITEM 1.7.2)
1.10.1.15 ADDER FOR REFERENCE GAS ISOLATORS (BLADDERS)
(API 614, CHAPTER 2, ITEM 1.9.1.5)
1.10.1.16 ADDER FOR DEGASSING DRUM (API 614, CHAPTER 2, ITEM 1.11.1)
1.10.1.17
1.10.1.18
1.10.2 DRY GAS SYSTEM
1.10.2.1 TWIN AIR / GAS FILTERS
1.10.2.2 GAS CIRCULATION MANIFOLD
1.10.2.3 GAS LEAKAGE OUTLET MANIFOLD
1.10.2.4
1.10.2.5
1.10.2.6
1.11 ORDINARY BASEPLATE(S) WITH FOUNDATION BOLTS & SS GROUND
TERMINALS
1.11.1 ADDER FOR COLUMN MOUNTING
1.11.2 ADDER FOR COMMON (ALL-IN-ONE SKID) COLUMN MOUNTING
1.11.3
1.12
1.13
1.14
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 02/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
03 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
2 MAIN & AUXILIARY PIPING EQUIPMENT AND APPURTENANCES
2.1 INTERCOOLERS - STANDARD MATERIALS FOR TUBES AND TUBE SHEETS
2.1.1 ADDER FOR STAINLESS STEEL TUBES AND TUBE SHEETS
2.1.2
2.1.3
2.2 AFTERCOOLER - STANDARD MATERIALS FOR TUBES AND TUBE SHEETS
2.2.1 ADDER FOR STAINLESS STEEL TUBES AND TUBE SHEETS
2.2.2
2.2.3
2.3 BYPASS COOLER - STANDARD MATERIALS FOR TUBES AND TUBE SHEETS
2.3.1 ADDER FOR STAINLESS STEEL TUBES AND TUBE SHEETS
2.3.2
2.3.3
2.4 INTERCONNECTING PIPING AND APPURTENANCES WITHIN SUPPLY LIMITS
2.5 AIR INTAKE FILTER (TWO STAGES, MINIMUM) AND SILENCER
2.6 GAS INTAKE FILTER
2.7 INLET EXPANSION JOINTS
2.8 DISCHARGE EXPANSION JOINTS
2.9 CASING DRAIN VALVES
2.10 AUTOMATIC CONDENSATE TRAPS
2.11 INLET SCRUBBER / CONDENSATE SEPARATOR WITH MANIFOLD
2.12 INTERSTAGE SCRUBBERS / CONDENSATE SEPARATORS WITH MANIFOLD
2.13 DISCHARGE SCRUBBER / CONDENSATE SEPARATOR WITH MANIFOLD
2.14 COOLING WATER MANIFOLD WITH CONTROL & BLOCK VALVES
2.14.1 ADDER FOR COOLING WATER MANIFOLD WITH BACKWASHING
FACILITIES
2.14.2 ADDER FOR COOLING WATER MANIFOLD WITH AUTOMATIC BLOCK
VALVES
2.14.3
2.15 RELIEF VALVES
2.16 DISCHARGE CHECK VALVE
2.17 DISCHARGE BLOWOFF OR BYPASS VALVE
2.18 BLOWOFF SILENCER
2.19 CASINGS, HOUSINGS AND HOODS LIFTING LUGS/EYEBOLTS
2.20 STEAM TURBINE DRIVER INLET STEAM CONTROL (SHUTOFF) VALVE
2.21 STEAM TURBINE DRIVER GLAND CONDENSER WITH STEAM EJECTOR
2.22
3 CONTROLS, MONITORING SYSTEMS AND INSTRUMENTATION
3.1 VIBRATION, PHASE AND AXIAL POSITION MONITORING SYSTEMS
3.2 TEMPERATURE MONITORING SYSTEMS
3.3 ANTI-SURGE CONTROL SYSTEM
3.4 CAPACITY/PRESSURE CONTROL SYSTEM WITH ACTUATORS & PERIPHERALS
3.4.1 INLET THROTTLING
3.4.2 VARIABLE INLET GUIDE VANES
3.4.3 SPEED VARIATION
3.4.4 DISCHARGE BLOWOFF
3.4.5 COOLED BYPASS
3.4.6 DUAL CONTROL (INLET THROTTLING & INTERMITTENT LOAD)
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 03/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
04 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
3.4.7
3.5 LOCAL AND REMOTE (THROUGH PLANT DCS) STARTUP/SHUTDOWN
SEQUENCES
3.6 LUBE, SEAL & INJECTION SYSTEMS INTERLOCK WITH STARTUP/SHUTDOWN
LOGIC
3.7 DRY GAS SEAL SYSTEM INTEGRATED MONITORING AND CONTROL SYSTEM
3.8 MOTOR DRIVER SPEED VARIATION CONTROL SYSTEM
3.9 STEAM TURBINE DRIVER ELECTRONIC SPEED GOVERNOR WITH ACTUATORS
3.10 STEAM TURBINE DRIVER DUAL-VOTE ELECTRONIC OVERSPEED TRIP SYSTEM
3.11 STEAM TURBINE DRIVER MECHANICAL OVERSPEED TRIP DEVICE
3.12 STEAM TURBINE DRIVER LOCAL MANUAL (MECHANICAL) TRIP DEVICE
3.13 STEAM TURBINE DRIVER AUTO / MAN SLOW-ROLL GEAR CONTROL SYSTEM
3.14 STEAM TURBINE DRIVER GLAND LEAKAGE / CONDENSER CONTROL SYSTEM
3.15 INSTRUMENT AND CONTROL PANELS
3.15.1 COMPRESSOR LOCAL GAUGE BOARD
3.15.2 STEAM TURBINE DRIVER LOCAL GAUGE BOARD
3.15.3 LIQUID INJECTION SYSTEM LOCAL GAUGE BOARD
3.15.4 LUBE OIL SYSTEM LOCAL GAUGE BOARD
3.15.5 SEAL (EITHER CONVENTIONAL OR DRY GAS) SYSTEM LOCAL GAUGE
BOARD
3.15.6 FREE STANDING LOCAL CONTROL PANEL
3.15.7 ALARM HORN / ACKNOWLEDGMENT SWITCH MOUNTED ON CONTROL
PANEL
3.15.8
3.15.9
3.16 REQUIRED INSTRUMENTATION ACCORDING TO DATA SHEETS
3.16.1 COMPRESSOR INSTRUMENTATION
3.16.1.1 EACH STAGE/SECTION INLET PRESSURE
3.16.1.2 EACH STAGE/SECTION INLET TEMPERATURE
3.16.1.3 LOW STAGE/SECTION INLET TEMPERATURES
3.16.1.4 HIGH STAGE/SECTION INLET TEMPERATURES
3.16.1.5 EACH STAGE/SECTION DISCHARGE PRESSURE
3.16.1.6 EACH STAGE/SECTION DISCHARGE TEMPERATURE
3.16.1.7 HIGH STAGE/SECTION DISCHARGE TEMPERATURES
3.16.1.8 BALANCE CHAMBERS/LINE/DRUM PRESSURES
3.16.1.9 LOW BALANCE DRUM ∆P
3.16.1.10 RADIAL BEARINGS TEMPERATURES
3.16.1.11 THRUST BEARING TEMPERATURE
3.16.1.12 HIGH THRUST BEARING TEMPERATURE
3.16.1.13 HIGH AXIAL DISPLACEMENT
3.16.1.14 HIGH VIBRATION
3.16.2 MOTOR DRIVER INSTRUMENTATION
3.16.2.1 RADIAL BEARINGS TEMPERATURES
3.16.2.2 STATOR (WINDING) TEMPERATURE
3.16.2.3 HIGH STATOR (WINDING) TEMPERATURE
3.16.2.4 HIGH VIBRATION
3.16.2.5 AMMETER
3.16.2.6 HIGH LOAD/CURRENT
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 04/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
05 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
3.16.2.7 SPEED PICK-UP DEVICES AND INDICATOR (TACHOMETER)
3.16.2.8 REMOTE SPEED CHANGER
3.16.3 STEAM TURBINE DRIVER INSTRUMENTATION
3.16.3.1 THROTTLE STEAM PRESSURE
3.16.3.2 THROTTLE STEAM TEMPERATURE
3.16.3.3 STEAM CHEST AND NOZZLE RING/BOWL PRESSURES
3.16.3.4 FIRST STAGE STEAM PRESSURE
3.16.3.5 HIGH FIRST STAGE STEAM PRESSURE
3.16.3.6 EXTRACTION STEAM PRESSURE
3.16.3.7 HIGH EXTRACTION STEAM PRESSURE
3.16.3.8 EXTRACTION STEAM TEMPERATURE
3.16.3.9 FIRST STAGE AFTER EXTRACTION PRESSURE
3.16.3.10 EXHAUST STEAM PRESSURE
3.16.3.11 HIGH EXHAUST STEAM PRESSURE
3.16.3.12 EXHAUST STEAM TEMPERATURE
3.16.3.13 HIGH EXHAUST STEAM TEMPERATURE
3.16.3.14 SPEED PICK-UP DEVICES AND INDICATOR (TACHOMETER)
3.16.3.15 REMOTE SPEED CHANGER
3.16.3.16 HIGH SPEED
3.16.3.17 TRIP AND THROTTLE VALVE(S) POSITION(S)
3.16.3.18 STEAM SEAL AND EJECTOR/EDUCTOR PRESSURES
3.16.3.19 HIGH STEAM SEAL LEAKAGE
3.16.3.20 RADIAL BEARINGS TEMPERATURES
3.16.3.21 THRUST BEARING TEMPERATURE
3.16.3.22 HIGH THRUST BEARING TEMPERATURE
3.16.3.23 HIGH AXIAL DISPLACEMENT
3.16.3.24 HIGH VIBRATION
3.16.3.25 SLOW-ROLL TURNING GEAR DISENGAGED / ENGAGED / RUNNING
3.16.4 GEARBOX INSTRUMENTATION
3.16.4.1 RADIAL BEARINGS TEMPERATURES
3.16.4.2 THRUST BEARING TEMPERATURE
3.16.4.3 HIGH THRUST BEARING TEMPERATURE
3.16.4.4 HIGH AXIAL DISPLACEMENT
3.16.4.5 HIGH VIBRATION
3.16.4.6
3.16.4.7
3.16.5 LIQUID INJECTION SYSTEM INSTRUMENTATION
3.16.5.1 INTAKE LINE PRESSURE (INJECTION FLUID FROM PROCESS
STREAM)
3.16.5.2 LOW INTAKE LINE PRESSURE
3.16.5.3 LOW INTAKE LINE FLOW
3.16.5.4 MAIN & AUXILIARY PUMP SUCTION PRESSURE
3.16.5.5 MAIN & AUXILIARY PUMP DISCHARGE PRESSURE
3.16.5.6 INJECTION FLUID SUPPLY (EACH LEVEL) PRESSURE
3.16.5.7 INJECTION FLUID FILTER ∆P
3.16.5.8 HIGH INJECTION FLUID FILTER ∆P
3.16.5.9 LOW INJECTION FLUID SUPPLY PRESSURE
3.16.5.10 LEVEL GAUGE, INJECTION FLUID RESERVOIR
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 05/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
06 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
3.16.5.11 LOW INJECTION FLUID RESERVOIR LEVEL
3.16.5.12 INJECTION FLUID COOLER INLET TEMPERATURE
3.16.5.13 INJECTION FLUID COOLER OUTLET TEMPERATURE
3.16.5.14 INJECTION FLUID COOLER INLET WATER TEMPERATURE
3.16.5.15 INJECTION FLUID COOLER OUTLET WATER TEMPERATURE
3.16.5.16 HIGH INJECTION FLUID COOLER ∆P
3.16.5.17 SIGHT FLOW INDICATORS, EACH INJECTION FLUID LINE
3.16.5.18 STAND-BY INJECTION FLUID PUMP RUNNING
3.16.5.19 LOW AUX. PUMP ST. TURBINE DRIVER THROTTLE STEAM
PRESSURE
3.16.5.20
3.16.5.21
3.16.6 LUBE-OIL SYSTEM INSTRUMENTATION
3.16.6.1 MAIN, AUXILIARY AND EMERGENCY OIL PUMP SUCTION
PRESSURE
3.16.6.2 MAIN, AUXILIARY AND EMERGENCY OIL PUMP DISCHARGE
PRESSURE
3.16.6.3 OIL FILTER ∆P
3.16.6.4 OIL SUPPLY (EACH LEVEL) PRESSURES
3.16.6.5 OIL COOLER INLET / OUTLET OIL TEMPERATURES
3.16.6.6 OIL COOLER INLET / OUTLET WATER TEMPERATURES
3.16.6.7 SIGHT FLOW INDICATORS, EACH BEARING OIL RETURN LINE
3.16.6.8 SIGHT FLOW INDICATORS, GEARBOX CASE DRAINS
3.16.6.9 SIGHT FLOW INDICATORS, RUNDOWN TANK OUTLET
3.16.6.10 LEVEL GAUGES, OIL RESERVOIR(S) / RUNDOWN TANK
3.16.6.11 LOW OIL RESERVOIR(S) / RUNDOWN TANK LEVEL(S)
3.16.6.12 HIGH RUNDOWN TANK LEVEL
3.16.6.13 LOW OIL SUPPLY (EACH LEVEL) PRESSURES
3.16.6.14 HIGH OIL SUPPLY TEMPERATURE
3.16.6.15 HIGH OIL FILTER ∆P
3.16.6.16 HIGH OIL COOLER ∆P
3.16.6.17 STAND-BY AND/OR EMERGENCY OIL PUMPS RUNNING
3.16.6.18 LOW AUX. PUMP ST. TURBINE DRIVER THROTTLE STEAM
PRESSURE
3.16.6.19
3.16.6.20
3.16.7 SEAL (CONVENTIONAL OR DRY GAS) SYSTEM INSTRUMENTATION
3.16.7.1 MAIN, AUXILIARY AND EMERGENCY OIL PUMP SUCTION
PRESSURES
3.16.7.2 MAIN, AUXILIARY AND EMERGENCY OIL PUMP DISCHARGE
PRESSURES
3.16.7.3 OIL FILTER ∆P
3.16.7.4 OIL SUPPLY (EACH LEVEL) PRESSURES
3.16.7.5 OIL COOLER INLET / OUTLET OIL TEMPERATURES
3.16.7.6 OIL COOLER INLET / OUTLET WATER TEMPERATURES
3.16.7.7 SIGHT FLOW INDICATORS, EACH SEAL OIL RETURN LINE
3.16.7.8 LEVEL GAUGES, OIL RESERVOIR(S) / HEAD TANK / ACCUMULATOR
3.16.7.9 LOW OIL RESERVOIR(S) / HEAD TANK / ACCUMULATOR LEVEL(S)
3.16.7.10 HIGH OIL RESERVOIR(S) / HEAD TANK / ACCUMULATOR LEVEL(S)
3.16.7.11 LOW OIL SUPPLY (EACH LEVEL) PRESSURES
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 06/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
07 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
3.16.7.12 HIGH OIL SUPPLY TEMPERATURE
3.16.7.13 HIGH OIL FILTER ∆P
3.16.7.14 HIGH OIL COOLER ∆P
3.16.7.15 STAND-BY AND/OR EMERGENCY OIL PUMPS RUNNING
3.16.7.16 LOW AUX. PUMP ST. TURBINE DRIVER THROTTLE STEAM
PRESSURE
3.16.7.17 COMPRESSOR SEALS (EACH SEAL) OUTLET OIL TEMPERATURES
3.16.7.18 COMPRESSOR SEALS (EACH LEVEL) OIL ∆P
3.16.7.19 LOW COMPRESSOR SEALS (EACH LEVEL) OIL ∆P
3.16.7.20 COMPRESSOR SEAL REFERENCE GAS PRESSURE
3.16.7.21 SEAL GAS ∆P
3.16.7.22 BUFFER GAS ∆P
3.16.7.23 LOW BUFFER GAS ∆P
3.16.7.24 LOW BUFFER GAS FLOW
3.16.7.25 ACCUMULATOR PRE CHARGE GAS PRESSURE
3.16.7.26 DRY GAS SEAL SYSTEM FILTER ∆P
3.16.7.27 DRY GAS SEAL SYSTEM SUPPLY PRESSURE
3.16.7.28 LOW DRY GAS SEAL SYSTEM PRESSURE
3.16.7.29 HIGH DRY GAS SEAL SYSTEM FILTER ∆P
3.16.7.30 HIGH DRY GAS SEAL SYSTEM OUTLET GAS LEAKAGE RATE
3.16.7.31 HIGH DRY GAS SEAL SYSTEM OUTLET GAS PRESSURE
3.16.7.32
3.16.8 PROCESS EQUIPMENT, PIPING AND APPURTENANCES
INSTRUMENTATION
3.16.8.1 INLET (AIR OR GAS) FILTER / SILENCER ∆P
3.16.8.2 HIGH INLET (AIR OR GAS) FILTER ∆P
3.16.8.3 INTER- AFTERCOOLERS INLET GAS TEMPERATURES
3.16.8.4 INTER- AFTERCOOLERS OUTLET GAS TEMPERATURES
3.16.8.5 INTER- AFTERCOOLERS INLET WATER TEMPERATURES
3.16.8.6 INTER- AFTERCOOLERS OUTLET WATER TEMPERATURES
3.16.8.7 LEVEL GAUGES, EACH SCRUBBER /SEPARATOR
3.16.8.8 HIGH SCRUBBER(S) /SEPARATOR(S) LEVEL(S)
3.16.8.9 LOW SCRUBBER(S) /SEPARATOR(S) LEVEL(S)
3.16.8.10
3.16.9 PANEL PURGE FAILURE
3.16.10 MICROPROCESSOR FAULT
3.16.11 OUT OF RANGE PROBE GAPS
3.16.12 FAULTY TRANSMITTERS
3.16.13 SURGE RECOGNITION
3.16.14 LOCAL OR REMOTE MANUAL TRIP EVENT
3.16.15
3.17 INTERCONNECTIONS WITHIN PACKAGE LIMITS
3.17.1 JUNCTION BOXES
3.17.2 ELECTRICAL WIRING BETWEEN INSTRUMENTS, PANELS & JUNCTION
BOXES
3.17.3 COMPRESSOR, DRIVER, & LOCAL PANEL REMOTE SIGNALS TO / FROM
DCS
3.17.4
3.17.5
3.17.6
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 07/12
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
08 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
4 COMTRACT DRAWINGS, MANUALS AND DATA-BOOKS ACCORDING TO RM
5 SPECIAL TOOLS
6 INSPECTION & TESTING ACCORDING TO API STANDARDS & DATA SHEETS
6.1 SHOP INSPECTION
6.2 NONDESTRUCTIVE EXAMINATIONS (ROUGH MATERIALS / FINISHED
COMPONENTS)
6.3 JOB LUBE SYSTEM FLUSH, LEAK AND 4-HOUR FUNCTIONAL TEST
6.4 JOB SEAL SYSTEM FLUSH, LEAK AND 4-HOUR FUNCTIONAL TEST
6.5 JOB LIQUID INJECTION SYSTEM FLUSH, LEAK AND FUNCTIONAL TEST
6.6 CONTROL PANEL AND MONITORING SYSTEMS FUNCTIONAL TEST
6.7 HYDROSTATIC TESTS
6.7.1 MAIN EQUIPMENT
6.7.1.1 ADDER FOR COMPRESSOR GAS LEAKAGE TESTS
6.7.2 PROCESS GAS EQUIPMENT, INCLUDING SCRUBBERS & INTER -
AFTERCOOLERS
6.7.3 AUXILIARY (LUBE, SEAL, LIQUID INJECTION, ETC..) SYSTEMS/ EQUIPMENT

6.8 COMPRESSOR MECHANICAL RUN TEST


6.9 COMPRESSOR MECHANICAL RUN TEST USING SPARE ELEMENTS
6.10 COMPRESSOR RESIDUAL EL. & MECH. RUNOUT (MAIN AND SPARE ROTORS)
6.11 COMPRESSOR CHECK BEARINGS & SEALS AFTER TEST ONLY
6.12 COMPRESSOR DISASSEMBLED AND REASSEMBLED AFTER TEST (STRIP-TEST)
6.13 COMPRESSOR MAINTENANCE & RUNNING CLEARANCES CHECK
6.14 COMPRESSOR ROTOR UNBALANCE RESPONSE
6.15 COMPRESSOR MAIN AND SPARE ROTORS RESIDUAL UNBALANCE CHECK
6.16 COMPRESSOR PERFORMANCE TEST
6.16.1 SINGLE POINT SHOP TEST
6.16.2 ADDER FOR FIVE POINTS SHOP TEST
6.16.3 ADDER FOR ASME PTC TEST
6.17 TRAIN VIBRATION ANALYSIS
6.18 TRAIN LATERAL CRITICAL SPEED ANALYSIS
6.19 TRAIN TORSIONAL CRITICAL SPEED ANALYSIS
6.20 TRAIN NOISE LEVEL TEST
6.21 TRAIN STRING-TEST (COMPLETE UNIT TEST)
6.22 MOTOR DRIVER ROUTINE TESTS
6.23 MOTOR DRIVER VIBRATION TEST
6.24 MOTOR DRIVER TEMPERATURE RAISE TEST
6.25 MOTOR DRIVER EFFICIENCY, POWER FACTOR, CURRENT AND ROTATION
TESTS
6.26 MOTOR DRIVER SHAFT CURRENT TEST
6.27 MOTOR DRIVER LOCKED ROTOR TEST
6.28 STEAM TURBINE DRIVER HYDROSTATIC TEST
6.29 STEAM TURBINE DRIVER MECHANICAL RUN TEST
6.30 STEAM TURBINE DRIVER MECHANICAL RUN USING SPARE ELEMENTS
6.31 STEAM TURBINE DRIVER RESIDUAL EL. & MECH. RUNOUT (MAIN & SPARE
ROTORS)
6.32 STEAM TURBINE DRIVER CHECK BEARINGS & SEALS AFTER TEST ONLY
6.33 STEAM TURBINE DRIVER DISASSEMBLED / REASSEMBLED AFTER TEST (STRIP-
TEST)
6.34 STEAM TURBINE DRIVER MAINTENANCE & RUNNING CLEARANCES CHECK
6.35 STEAM TURBINE ROTOR UNBALANCE RESPONSE
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 08/12.
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
09 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
6.36 STEAM TURBINE MAIN AND SPARE ROTORS RESIDUAL UNBALANCE CHECK
6.37 STEAM TURBINE DRIVER AUXILIARY EQUIPMENT TESTS
6.38 GEARBOX GEARING HARDNESS TEST
6.39 GEARBOX CHECK BEARINGS & GEARS AFTER TEST ONLY
6.40 GEARBOX DISASSEMBLED AND REASSEMBLED AFTER TEST (STRIP TEST)
6.41 GEARBOX GEARING CONTACT CHECK (MAIN & SPARE ELEMENTS)
6.42 GEARBOX AXIAL STABILITY CHECK
6.43 GEARBOX RESIDUAL EL. & MECH. RUNOUT (MAIN & SPARE ELEMENTS)
6.44 GEARBOX MAIN AND SPARE ROTORS RESIDUAL UNBALANCE CHECK
6.45 GEARBOX MECHANICAL RUN TEST
6.45.1 ADDER FOR FULL-SPEED FULL-LOAD MECHANICAL TEST
6.45.2 ADDER FOR FULL-SPEED PART-LOAD MECHANICAL TEST
6.45.3 ADDER FOR FULL-TORQUE SLOW-ROLL TEST
6.45.4 ADDER FOR FULL-TORQUE STATIC TEST
6.46 GEARBOX MAINTENANCE & RUNNING CLEARANCES CHECK
6.47 GEARBOX MAIN AND SPARE GEARS RESIDUAL UNBALANCE CHECK
6.48 GEARBOX ROTOR UNBALANCE RESPONSE
7 SPARE PARTS
7.1 FOR STARTUP
7.1.1 COMPRESSOR RADIAL BEARINGS
7.1.2 MOTOR DRIVER RADIAL BEARINGS
7.1.3 STEAM TURBINE DRIVER RADIAL BEARINGS
7.1.4 GEARBOX RADIAL BEARINGS
7.1.5 COMPRESSOR THRUST BEARINGS
7.1.6 STEAM TURBINE DRIVER THRUST BEARINGS
7.1.7 GEARBOX THRUST BEARINGS
7.1.8 LUBE OIL FILTER ELEMENT / CARTRIDGE
7.1.9 SEAL OIL FILTER ELEMENT / CARTRIDGE
7.1.10 COMPRESSOR BEARING HOUSING OIL SEALS / LABYRINTHS
7.1.11 COMPRESSOR CONVENTIONAL (OIL FILM) SEALS REPAIR KIT
7.1.12 COMPRESSOR DRY GAS SEALS / LABYRINTHS REPAIR KIT
7.1.13 MOTOR DRIVER BEARING HOUSING OIL SEALS / LABYRINTHS
7.1.14 STEAM TURBINE DRIVER BEARING HOUSING OIL SEALS / LABYRINTHS
7.1.15 STEAM TURBINE DRIVER STEAM SEALS / LABYRINTHS
7.1.16 GEARBOX LUBE OIL SEALS / LABYRINTHS
7.2 FOR TWO YEARS OF OPERATION
7.2.1 COMPRESSOR RADIAL BEARINGS
7.2.2 MOTOR DRIVER RADIAL BEARINGS
7.2.3 STEAM TURBINE DRIVER RADIAL BEARINGS
7.2.4 GEARBOX RADIAL BEARINGS
7.2.5 COMPRESSOR THRUST BEARINGS
7.2.6 COMPRESSOR THRUST COLLAR
7.2.7 STEAM TURBINE DRIVER THRUST BEARINGS
7.2.8 STEAM TURBINE DRIVER THRUST COLLAR
7.2.9 GEARBOX THRUST BEARINGS
7.2.10 GEARBOX THRUST COLLAR
7.2.11 COMPRESSOR COMPLETE CONVENTIONAL (OIL FILM) SEALS
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 09/12.
[

No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
10 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
7.2.12 COMPRESSOR COMPLETE DRY GAS SEALS
7.2.13 COMPRESSOR CONVENTIONAL (OIL FILM) SEALS REPAIR KIT
7.2.14 COMPRESSOR DRY GAS SEALS / LABYRINTHS REPAIR KIT
7.2.15 COMPRESSOR BEARING HOUSING OIL SEALS / LABYRINTHS
7.2.16 MOTOR DRIVER BEARING HOUSING OIL SEALS / LABYRINTHS
7.2.17 STEAM TURBINE DRIVER BEARING HOUSING OIL SEALS / LABYRINTHS
7.2.18 GEARBOX BEARING HOUSING OIL SEALS / LABYRINTHS
7.2.19 CASINGS / INTER-AFTERCOOLERS / OIL COOLER GASKETS
7.2.20 INLET (AIR OR GAS) FILTER ELEMENT (S)
7.2.21 INTERCOOLER(S) BUNDLE(S) - 1 UNIT/STAGE
7.2.22 AFTERCOOLER BUNDLE
7.2.23 LUBE OIL COOLER BUNDLE
7.2.24 SEAL OIL COOLER BUNDLE
7.2.25 INJECTION FLUID COOLER BUNDLE
7.2.26 MAIN COUPLING(S)
7.2.27 LUBE OIL PUMP SPARE IMPELLER (OR SET OF GEARS)
7.2.28 SEAL OIL PUMP SPARE IMPELLER (OR SET OF GEARS)
7.2.29 INJECTION FLUID PUMP SPARE IMPELLER (OR SET OF GEARS)
7.2.30 LUBE OIL FILTER ELEMENT / CARTRIDGE
7.2.31 SEAL OIL FILTER ELEMENT / CARTRIDGE
7.2.32 DRY GAS SEAL SYSTEM FILTER ELEMENT / CARTRIDGE
7.2.33 INJECTION FLUID FILTER ELEMENT / CARTRIDGE
7.2.34 COMPRESSOR ASSEMBLED AND TESTED ROTOR
7.2.35 COMPRESSOR STATOR (BLADES OR DIAPHRAGMS, INNER LABYRINTHS)
7.2.36 STEAM TURBINE DRIVER ASSEMBLED AND TESTED ROTOR
7.2.37 STEAM TURBINE DRIVER STATOR (BLADES AND NOZZLE RINGS,
LABYRINTHS)
7.2.38 GEARBOX HIGH / INTERMEDIATE / LOW SPEED PINION AND GEARS
7.2.39 STEAM TURBINE DRIVER STEAM SEALS / LABYRINTHS
7.2.40 STEAM TURBINE DRIVER MAIN STEAM VALVE INNER PARTS
7.2.40.1 STEM
7.2.40.2 PLUGS
7.2.40.3 SEATS
7.2.40.4 BUSHINGS / LINERS
7.2.41 STEAM TURBINE DRIVER MAIN STOP VALVE INNER PARTS
7.2.41.1 STEM
7.2.41.2 PLUGS
7.2.41.3 SEATS
7.2.41.4 BUSHINGS / LINERS
7.2.42 STEAM TURBINE DRIVER MECHANICAL OVERSPEED TRIP DEVICE
INTERNALS
7.2.42.1 TRIGGER / FINGER
7.2.42.2 WEIGHT
7.2.42.3 SPRING
7.2.42.4 ADJUSTING DEVICE
7.2.43 CONVENTIONAL SEAL SYSTEM SET OF BLADDERS
7.2.44 AUXILIARY OIL PUMP(S) STEAM TURBINE DRIVER(S) SPEED
GOVERNOR(S)
7.2.45 AUXILIARY OIL PUMP STEAM TURBINE DRIVER STEAM SEALS /
LABYRINTHS
THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 10/12.
No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
11 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
ITEM EQUIPMENT DESCRIPTION QTY. UNIT $ AMOUNT $
7.3 CONTROL AND INSTRUMENTATION SPARE PARTS (HARDWARE & SOFTWARE)
7.3.1 CONTROL / MONITORING MICROPROCESSOR AND/OR PLC
7.3.1.1 MOTHERBOARD
7.3.1.2 REPROGRAMMING EQUIPMENT & DEVICES
7.3.1.3 REPROGRAMMING SOFTWARE
7.3.2 VIBRATION MONITOR
7.3.3 TEMPERATURE MONITOR
7.3.4 AXIAL POSITION MONITOR
7.3.5 VIBRATION, PHASE & AXIAL POSITION PROBES AND PROXIMITORS (1/3
OF TOTAL)
7.3.6 ANTI-SURGE CONTROLLER/PROCESSOR
7.3.6.1 REPROGRAMMING EQUIPMENT & DEVICES
7.3.6.2 REPROGRAMMING SOFTWARE
7.3.7 VIBRATION MONITOR
7.3.8 TEMPERATURE MONITOR
7.3.9 AXIAL POSITION MONITOR
7.3.10 VIBRATION, PHASE & AXIAL POSITION PROBES AND PROXIMITORS (1/3
OF TOTAL)
7.3.11 ANTI-SURGE CONTROLLER/PROCESSOR
7.3.12 MOTOR DRIVER WINDING TEMPERATURE DETECTORS

7.3.13 STEAM TURBINE DRIVER RADIAL BEARINGS TEMPERATURE DETECTORS

7.3.14 STEAM TURBINE DRIVER THRUST BEARING TEMPERATURE DETECTORS


7.3.15 GEARBOX RADIAL BEARINGS TEMPERATURE DETECTORS
7.3.16 GEARBOX THRUST BEARING TEMPERATURE DETECTORS
8 PREPARATION FOR SHIPMENT
8.1 STANDARD PAINT & PRESERVATION WITH INSTRUCTIONS FOR PROCEDURES
8.2 ADDER FOR LONG TERM STORAGE PREPARATION
8.3 ADDER FOR EXPORT BOXING
8.4 SHIPMENT & INSURANCE
9 ERECTION, COMMISSIONING & STARTUP SUPERVISION / TRAINING

REMARKS:

THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 11/12.


No: REV.
TECHNICAL SPECIFICATION
UNIT: SHEET:
12 of 12
SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET FOR
API 617 COMPRESSORS
APPLICABLE TO: PROPOSAL PURCHASE IMPORTED GOODS DOMESTIC GOODS
FOR: SITE: TAG No.
SERVICE No. REQUIRED
MATERIAL REQUISITION DATA SHEET
COMPRESSOR MANUFACTURER MODEL (SIZE & TYPE)
MOTOR DRIVER MANUFACTURER MODEL (SIZE & TYPE)
STEAM TURBINE DRIVER MFR. MODEL (SIZE & TYPE)

CONDENSED SCOPE OF SUPPLY AND PRICING SUMMARY WORKSHEET AMOUNT $

1 MAIN PACKAGED EQUIPMENT


2 MAIN & AUXILIARY PIPING EQUIPMENT AND APPURTENANCES
3 CONTROLS, MONITORING SYSTEMS AND INSTRUMENTATION
4 CONTRACT DRAWINGS, MANUALS AND DATA-BOOKS ACCORDING TO RM
5 SPECIAL TOOLS
6 INSPECTION & TESTING
7 SPARE PARTS
8 PREPARATION FOR SHIPMENT
9 ERECTION, COMMISSIONING & STARTUP SUPERVISION

TOTAL AMOUNT:

NOTES:

1) WORKSHEET BLANK FORM REFERS TO A GENERIC COMPRESSOR PACKAGE, COMPRISING TYPICAL (BUT NOT
LIMITED TO) MAIN ITEMS AND MAIN OPTIONS (WHEN APPLICABLE) AND, THEREFORE, ONE INDIVIDUAL WORKSHEET
SHALL BE USED FOR EACH COMPRESSOR PACKAGE TO BE SUPPLIED.

2) EACH INDIVIDUAL WORKSHEET SHALL BE COMPLETELY FILLED-IN BY BIDDER/VENDOR RESEMBLING ACTUAL SCOPE
OF SUPPLY OF EACH PROPOSED/CONTRACTED PACKAGE, IN STRICT ACCORDANCE WITH RESPECTIVE
REQUIRED/PURCHASED EQUIPMENT, AS STATED ON THE INQUIRY DOCUMENTS OR ORDER.

3) WORKSHEET DATA, AS NOTED BY BIDDER/VENDOR, WILL BE USED DURING BID SCOPE OF SUPPLY ANALYSIS AND
DURING DRAWINGS AND DOCUMENTS REVIEW OR INSPECTION AND TESTING EVENTS.

4) ALL DEVIATIONS FROM THE REQUIREMENTS IN THE MATERIAL REQUISITION, DATA SHEETS AND OTHER INQUIRY
DOCUMENTS MUST BE CLEARLY IDENTIFIED IN THE PROPOSAL AND SUBMITTED TO PETROBRAS FOR APPROVAL.
ANY REQUIREMENT EXCEPTION OR DEVIATION FROM ANY OF THE LISTED DOCUMENTS NOT CLEARLY MENTIONED
IN TENDER WILL BE CONSIDERED BY PETROBRAS AS FULL COMPLIANCE WITH THE INQUIRY DOCUMENTS.

5) ALL DEVIATIONS FROM THE CONTRACTED DESIGN OR SCOPE OF SUPPLY MADE BY VENDOR DURING TIME OF
DRAWINGS AND DOCUMENTS REVIEW SHALL BE CLEARLY MENTIONED IN THE PARTICULAR DOCUMENT TO BE
APPROVED.

6) VENDOR'S COMPLIANCE WITH THE REQUIREMENTS OF THESE SPECIFICATIONS DOES NOT EXEMPT HIM FROM THE
RESPONSIBILITY OF SUPPLYING EQUIPMENT AND ACCESSORIES SUITABLE FOR THE SPECIFIED SERVICE
CONDITIONS.

7) WORKSHEET ITEMS ARE CLASSIFIED IN NINE GROUPS REGARDING SETS OR SUBSETS OF MAIN AND AUXILIARY
EQUIPMENT TO BE SUPPLIED.

8) WORKSHEET ANALYSIS WILL BE PERFORMED BY MEANS OF A DATABASE MANAGEMENT SOFTWARE. THEREFORE,


MODIFICATIONS, SUBSTITUTIONS OR DELETIONS OF ANY GROUPS OR ITEMS SHALL BE AVOIDED. EXISTENT ITEM
NUMBERS SHALL NOT BE CHANGED. ANY ADDITION IN THE SCOPE OF SUPPLY SHALL BE MADE BY INSERTING NEW
ROW BEHIND LAST OF EACH GROUP OR SET. INSERTION SHALL COMPLY WITH ITEMS HIERARCHY AND FORMAT
STATED IN THE WORKSHEET.

9) WORKSHEET PRICE FIELDS SHALL NOT BE LEFT BLANK. AS SOME ITEMS MAY BE NOT APPLICABLE (NA), NOT
REQUIRED (NR) OR HAVE THEIR PRICES INCLUDED IN THE MAIN GROUP OR SET TO WHICH THEY BELONG
(0 [ZERO VALUE]), BIDDER IS REQUIRED TO NOTE ON BOTH UNIT AND AMOUNT PRICE COLUMNS THE PROPER
ABBREVIATIONS.

THIS FORM IS PART OF STANDARD PETROBRAS N-2626 - ENGLISH - SHEET 12/12


N-2626 REV. A ENGLISH JUN / 2002

INDEX OF REVISIONS

REV. A
Affected Parts Description of Alteration
4.1 Included
4.2 Included
4.7 Included
4.8.1:
1.4.25 Revised
4.8.2:
2.1.5 Revised
2.1.19 Revised
2.4.2.1 Revised
2.6.11 Revised
2.6.18 Included
4.8.3:
3.2.2 Revised
3.4.3.1 Revised
3.5.1.5 Revised
4.8.4:
4.3.1.1 Revised
4.3.2.1 Revised
4.3.3 Revised
4.3.4.2.1 Included
4.8.5:
5.2.1 Revised
APPENDIX K Included

_____________

IR 1/1

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