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  • Lampiran 3. Flow Chart PKS PTPN II Pagar Merbau

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    Ira Sinaga
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    This flow chart summarizes the key steps in the palm oil mill process at PKS Pagar Merbau PTPN-II: 1) Fresh fruit bunches are weighed and transported to the sterilizer via hoisting crane where they are sterilized at high pressure and temperature for 110-120 minutes. 2) The sterilized fruit is fed to the digester where it is cooked at 80-90°C for 23 rpm to break down the fruit and release the palm oil. 3) The cooked mixture is pressed to separate palm oil and palm kernel, then the palm oil undergoes further refining steps like heating, purification and storage.

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    FLOW SHEET PKS

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    This flow chart summarizes the key steps in the palm oil mill process at PKS Pagar Merbau PTPN-II: 1) Fresh fruit bunches are weighed and transported to the sterilizer via hoisting crane where they are sterilized at high pressure and temperature for 110-120 minutes. 2) The sterilized fruit is fed to the digester where it is cooked at 80-90°C for 23 rpm to break down the fruit and release the palm oil. 3) The cooked mixture is pressed to separate palm oil and palm kernel, then the palm oil undergoes further refining steps like heating, purification and storage.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    134 views2 pages

    Lampiran 3. Flow Chart PKS PTPN II Pagar Merbau

    Uploaded by

    Ira Sinaga
    This flow chart summarizes the key steps in the palm oil mill process at PKS Pagar Merbau PTPN-II: 1) Fresh fruit bunches are weighed and transported to the sterilizer via hoisting crane where they are sterilized at high pressure and temperature for 110-120 minutes. 2) The sterilized fruit is fed to the digester where it is cooked at 80-90°C for 23 rpm to break down the fruit and release the palm oil. 3) The cooked mixture is pressed to separate palm oil and palm kernel, then the palm oil undergoes further refining steps like heating, purification and storage.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    60

    Lampiran 3. Flow chart PKS PTPN II Pagar Merbau

    FLOW SHEET PABRIK KELAPA SAWIT


    PKS.PAGAR MARBAU PTPN - II

    S.O.P. H.Crane
    Kap. 5 ton TBS
    Siklus = 5 Menit/Lori
    5
    P-221 S.O.P Sterillizer
    P-247
    P = ( 2,5 s/d 3 ) Kg/Cm² 17 Gas 54
    T = ( 120 s/d 130 ) °C
    Siklus Merebus = ( 110 s/d 120 ) Menit Uap Bekas 11 18
    Kap Timbangan Max 40 Ton Kap. L.Ramp Max
    800 Ton TBS
    Uap rebus S.O.P Digester
    6 12 T = ( 80 s/d 90 ) °C
    1 Put = 23 Rpm 19
    2 P-290
    P-196
    13
    Kap Lori = 2,5 Ton TBS 7
    Keterangan : 3 Bahan bakar
    Air kondensat
    1. Stasiun Timbangan S.O.P Pressan Boiler
    9 8 P = ( 40 s/d 60 ) Bar
    2. Loading Ramp 4 S.O.P Thresser Putaran = ± 12 Rpm
    3. Transfer Carriage Putaran Drum = ± 23 Rpm
    44. Foot tank 14 16
    4. Stasiun Sterilizer
    5. Hoisting Crane 45. Desanding cyclone 15
    38
    6. Automatic Feeder 46. Desanding tank 10 37 20
    7. Stripper 47. Sludge separator 39 S.O.P Crude Oil Tank

    48. Reclaimed tank T = ( 95 s/d 100 ) °C


    21 22
    8. Under Tresher Conveyor
    9. Empty Bunch Conveyor 49. Oil tank 25 28 29
    10. Truk Tandan Kosong 50. Oil Purifier
    P-519
    11. Fruit Elevator 51. Vacum dryer
    12. Fruit Distributing Conveyor 52. Transfer tank 24 55
    13. Digester 53. Storage tank 30 31
    26
    14. Screw Press 54. Boiler S.O.P Ripplle Mill
    Cracked Effeck
    55. Turbin Minimal = 95 % 32
    15. Cake Breaker Conveyor
    16. Defericarper 56. Back Pressure Vessel ( BPV ) 56
    P-520
    34 23
    17. Fiber Cyclon Fan
    S.O.P Kernel silo
    18. Separating Coloum 27 33 T3 T1,T2,T3 = ( 40 ,60, 80 ) °C
    19. Fiber Cyclon K.Air Max = 7 %
    K.Kot Max = 6 % 36
    20. Polishing Drum T2 Bahan
    Bakar
    21. Wet nut elevator Boiler
    Fan T1 Distribusi steam ke
    22. Nut Silo Drier
    setiap stasiun :
    23. Dry nut conveyor S.O.P Bulking Silo 1. Sterilizer
    24. Dry nut elevator T = ( 40 s/d 60 ) °C
    K.Air Max = 7 % 2. Pressan
    25. Nut Grading Screen K.Kot Max = 6 % 3. Klarifikasi
    Over Flow Ke 4. Kernel Plant
    26. Ripple Mill
    Reclaimed Tank 5. Utilities
    27.Cracked mixture Conveyor
    40 S.O.P Vertical Continius S.O.P Oil Tank
    28. Dust cyclon blower - I Tank ( VCT )
    T = ( 90 s/d 95 ) °C
    T = ( 80 s/d 90 ) °C
    ALB = ( 3 s/d 3,5 ) % S.O.P Vacum Drier

    29. Dust cyclon- I K.Air Max = 0.6 % 35 51 K.Air Max = 0.15 %


    K.Kot Max = 0,030 % K.Kot Max = 0,015 %
    S.O.P Sludge Tank
    30. Dust cyclon blower - II T = ( 90 s/d 95 ) °C 41 Fan
    Kadar Minyak Max = 9 %
    31. Dust cyclon- II 45 42 49
    32. Air Lock 46 Steam
    Inlet Steam
    33. Clay Bath Air Inlet
    34. Kernel silo drier Panas 52
    43
    35. Bulking
    36. Shell bin Kondensat S.O.P Oil Purifier
    Mobil Truck Kernel

    37. Crude oil gutter 47


    K.Air Max = 0.35 %
    K.Kot Max = 0,015 %
    38. Vibro separator
    39. Crude Oil Tank 48 50 S.O.P Storage Tank
    44 T = ( 50 s/d 55 ) °C
    40. Balance tank ALB Max = 4,5 %
    S.O.P Sludge Separator K.Air Max = 0,35 %
    53
    41. Continous tank Losis Minyak/Cth Max = 0.60 % K.Kot Max = 0,018 %
    Blow Down to Sludge Pit Foot Tank
    42. Sludge tank Drap Sentifusi ke Sludge Pit Mobil Tanki CPO
    43. Brush strainer Drap Sentrifusi ke Sludge Pit Design by Mechanical Enggeneering
    PTP NUSANTARA - II ( PERSERO )
    PKS PAGAR MARBAU
    Tahun 2009
    60
    Lampiran 3. Flow chart PKS PTPN II Pagar Merbau

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