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Service Manual
Corrective Maintenance
4512-984-06741 REV AB
Guide
Fault Finding on X-Ray Tube Assemblies
MRC CV and SRM
1 INTRODUCTION .............................................................................................................................. 4
1.1 Purpose of the service manual ......................................................................................................... 4
1.2 Service manual history ..................................................................................................................... 4
1.3 Tools & test equipment ..................................................................................................................... 4
This service manual shows you how to find faults of MRC CV and SRM X-ray tube assemblies.
To make the fault finding easy, it tells you symptoms of the X-ray tube assemblies and it gives you the right
procedures to find the faults.
TC 095 Oscilloscope
Obey the safety instructions of the respective X-ray system, the respective X-ray tube assembly and the
respective X-ray generator.
WARNING shows a hazardous situation for people. If you do not prevent this situation,
there is a risk of death or serious injury.
NOTICE shows a hazardous situation. If you do not prevent this situation, there is a risk
of property damage.
3.1.2 Symptoms
Arcing error
3.1.3 Causes
The contact pins (1) of the HV plug are slotted.
The distance between the two half pins is defined.
A = Proper contact
B = Poor contact
3.1.5 Procedure
• Do the check of the contact pins (1):
A = Proper contact
B = Poor contact
• Put the silicone disk over the contact pins on the front
face of the HV plug.
Do not clean the bead of the silicone paste.
1 = High-voltage cable
2 = Splitting rings
3 = Claw
4 = Nut, torqued to 5 +1 Nm
1 2
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3.2.2 Causes
It can be a malfunction in the X-ray tube assembly or within the X-ray generator to determine which unit is
failing, this test is necessary.
Possible causes of the X-ray tube are: short circuit of stator coil, open stator coil, melted stator windings.
A non-rotating anode will be not detected with this test!
3.2.4 Procedure
• Set the system to OFF.
• Remove the plug XA 110 of the stator cable from
the X-ray tube assembly.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
3.3.2 Causes
1) A malfunction in the filament circuit
2) An open filament of the X-ray tube
A 1:1 transformer operates both filaments of the X-ray tubes. The transformer is part of the supply of the grid
switch control that is within the X-ray tube housing. The transformer isolates the cathode frame that is used as
the grid from the filaments.
To measure whether the filaments are open or not, there are two ways:
1) L-C-R meter test, see chapter 3.3.3
2) Battery circuit test, see chapter 3.3.4
Orientation:
Guide pin of the high- voltage plug
3.3.3.2 Procedure
• Remove the HV plug from the cathode at the generator.
• Select
o mode L
o 20-mH measurement range
at the L-C-R meter.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
Battery 1.5 V
e.g. A, AA or AAA
Resistor 10 Ω
3.3.4.2 Procedure
• Remove the HV plug from the cathode at the generator.
• Connect the tools to the removed HV plug.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
3.4.2 Causes
In some cases it can be a malfunction of the X-ray tube assembly, but in most cases an X-ray tube assembly
re-adaption, a correction of tube yield or an EDL calibration corrects the malfunction.
3.4.3 Tool
TC 261 Unfors Xi Platinum Dose-kVp-light-mAs-survey meter
3.4.4 Procedure
• Set a distance between the X-ray tube assembly and the dosemeter of 100 cm.
• Use an aluminum filter, 25 mm thick.
• Select a tube voltage of 77 kV.
• Read the dose on the dosemeter.
The calculated dose of 3 µGy/mAs in this example says, the X-ray tube is OK.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
5 Arcing’s (02H*) in log file Check the HV connections like described in this document
6 HV plug Check if cracks are visible or black burned marks. Try to
clean them.
7 Are 02W* errors in the log file Start fault finding converter issues
8 Is an oil contamination possible? We experienced some X-ray tube assemblies with a high
amount of water based particles inside the oil. These
contaminations resulted in a destroyed GS unit and
massive arcings. A mix-up with chiller fluid would cause this
for example. If that kind of contamination happens, all three
parts, the CU3101, the oil hoses and the X-ray tube
assemblies needs to be replaced at the same time. Do not
contaminate new products!
9 Measure SF with LCR Use the described procedure in this document to fault find if
Small filament is defective.
10 Check Z-Diode You should measure with an Ohm meter the resistance
between ground (PE green/yellow) and BIAS / CAN cable
(red) on the X-ray tube assembly side. (over the Z-Diode)
You should read nearly 100Ohm. If you open the red wire
on the X-ray generator side you should measure open
connection. If you measure just some ohms, disconnect the
Z-Diode and measure again. It might be the diode itself (bi-
directional breakdown Z-diode) or the short is inside the
tube. In both cases the X-ray tube assembly needs to be
replaced.
11 03Hj and 03PA/B/C These errors indicate that a tube adaptation is necessary.
ATTENTION! In case an adaptation is started, the old
adaptation parameters are gone. In case the tube
adaptation errors happened due to a filament problem, the
new adaptation might not be passed! There is no storage of
the adaptation parameters possible, a work around is
maybe using a new cube inclusive a new kVmA unit. As the
adaptation is stored in both units together. So in such case
it would be the only idea to replace both kVmA and cube to
perform a new tube adaptation, if that fails, you easily can
change back to old kVmA and cube.
At the cathode side of the X-ray tube assembly the HV cable has an O4 HV plug.
4.1.2 Symptoms
Arcing error
A = Proper contact
B = Poor contact
4.1.4 Tool
TC 200 Pin gage 9890-000-0284x
4.1.5 Procedure
• Do the check of the contact pins (1):
A = Proper contact
B = Poor contact
• Put the silicone disk over the contact pins on the front
face of the HV plug.
Do not clean the bead of the silicone paste.
Risk of a damage of the X-ray tube assembly due to burned and damaged contact
surfaces.
• Always you reconnect a HV plug to a HV socket use new silicone disks and do the
cleaning and the greasing procedure again.
• Always you replace an X-ray tube assembly use new silicone disks and do the
cleaning and the greasing procedure of the HV plug again.
If you do not obey this instruction, there is a risk of property damage.
4.2.2 Causes
It can be a malfunction in the X-ray tube or within the generator to determine which unit is failing, this test is
necessary.
Possible causes of the X-ray tube are: short circuit of stator coil, open stator coil, melted stator windings.
A non-rotating anode will be not detected with this test!
4.2.3 Tool
TC 323 L-C-R inductivity meter
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
4.3.2 Causes
1) A malfunction in the grid switch circuit
2) An open filament of the X-ray tube
A 1:1 transformer operates the small filament of the X-ray tubes. The transformer is part of the supply of the
grid switch control that is within the grid switch tank. The transformer isolates the cathode frame that is used
as the grid from the filament.
To measure whether the filaments are open or not, there are two ways:
1) L-C-R meter test, see chapter 4.3.3
2) Battery circuit test, see chapter 4.3.4
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
Battery 1.5 V
e.g. A, AA or AAA
Resistor 10 Ω
4.3.4.2 Procedure
• Remove the O4 HV plug from the cathode at the grid switch tank..
• Connect the tools to the removed O4 HV plug.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
4.4.2 Causes
In some cases it can be a malfunction of the X-ray tube assembly, but in most cases an X-ray tube assembly
re-adaption, a correction of tube yield or an EDL calibration corrects the malfunction.
4.4.3 Tool
TC 261 Unfors Xi Platinum Dose-kVp-light-mAs-survey meter
4.4.4 Procedure
• Set a distance between the X-ray tube assembly and the dosemeter of 100 cm.
• Use an aluminum filter, 25 mm thick.
• Select a tube voltage of 77 kV.
• Read the dose on the dosemeter.
The calculated dose of 3 µGy/mAs in this example says, the X-ray tube is OK.
If the measured values are out of the nominal value range, replace the X-ray tube assembly!
2 Check BNC cable Means that the BNC cable between GSS Box and X-ray
tube is suspicious and need to be checked. Fastest
possibility is to by-pass the original cable with another one.
3 Did you measure more than 2000nGy During the 3V GS test measured >700nGy. If you
experience >2000nGy follow the link.
4 Perform tube conditioning Perform normal tube conditioning like described in the
manuals
5 Arcing’s (02H*) in log file Check the HV connections like described in this document
7 Are 02W* errors in the log file Start fault finding converter issues
9 Measure SF with LCR Use the described procedure in this document to fault find if
Small filament is defective.
10 Check Z-Diode You should measure with an Ohm meter the resistance
between ground (PE green/yellow) and BIAS / CAN cable
(red) on the X-ray tube assembly side. (over the Z-Diode)
You should read nearly 100Ohm. If you open the red wire
on the X-ray generator side you should measure open
connection. If you measure just some ohms, disconnect the
Z-Diode and measure again. It might be the diode itself (bi-
directional breakdown Z-diode) or the short is inside the
tube. In both cases the X-ray tube assembly needs to be
replaced.
11 03Hj and 03PA/B/C These errors indicate that a tube adaptation is necessary.
ATTENTION! In case an adaptation is started, the old
adaptation parameters are gone. In case the tube
adaptation errors happened due to a filament problem, the
new adaptation might not be passed! There is no storage of
the adaptation parameters possible, a work around is
maybe using a new cube inclusive a new kVmA unit. As the
adaptation is stored in both units together. So in such case
it would be the only idea to replace both kVmA and cube to
perform a new tube adaptation, if that fails, you easily can
change back to old kVmA and cube.
>500nGy <500nGy
FAILED PASSED
(#1)
Perform 3V
GS Test
Exchange BNC
cable
yes
(#3) Did you
measure more
than
2000nGy?
start from (#4) perform tube
beginning conditioning
no
passes failed
(#1)
Perform 3V yes no
GS Test does the error
00x6 occur after
long usage?
Check HV conditions
start from
beginning (#5) Arcing 02H* in log
file?
start fault finding in the GSS
Box and or Generator
yes
Check HV
cable and Clean HV plug
no
no
yes
(#7) are 02W*
start faultfinding
errors in the
converter issues
log file?
no
yes
(#8) is an oil
exchange
contamination
CU3101
possible?
no
exchange cooling
hoses
failed passed
(#9)
measure SF
with LCR
failed passed
(10#) check
Z-Diode
included
(#11) error
03hj
in log file?
included
(#11) error
03pa/b/c
in log file?
!
old Tube adaptation
parameters will be
deleted!
Replace the
X-ray tube assembly
>700nGy <700nGy
FAILED PASSED
(#1)
Perform 3V
BNC cable ok
(#2) Check
BNC cable
start from
beginning
passes failed
yes
(#1) Perform
3V GS Test does the
again error occure
after long
usage?
Check HV conditions no
Check HV
Clean HV plug and
cable and Exchange HV cable
spread pins
failed passed
(#9) measure
SF with LCR
failed
(#10) check
Z-Diode
passed
! included
(#11) error
03pa/b/c
not included
GS unit possibly
start from perform X-ray tube defective
beginning adaption
Replace the
Replace the GS Tank
X-ray tube assembly