Flow Chart for Cable Termination

Start

Not ok
Check Insulation Resitance of
Rework/Repair/Return to vendor
cable as per cable capacity

ok

Ensure termination kits as per cable sizes and type are available and Cable

Ensure availability of all required tools and material as per

manufacture instruction /standard practice

Fixing of cable : Must be glanded /fixed with clamps

Mark the Phase identification on both side of cable using colored

tapes / Permanent markers

Ensure proper shaping of cable to remove stress on cable after

termination

Match the lug face with bus bars before crimping

Ensure the Complete process as per manufacturer recommendation

Not Ok
Inspection

Ok

Tight the bolts and check the termination tightness with torque wrench as per force required
for bolt size

Not Ok
Inspection

Please ensure below points:

Ok 1.Proper Size crimping tools are available
2.Cramping paste is available
End
3.Crimping must be done from top to bottom and proper gap is maintained
4.Rotate the criming tool slightly while doing the next crimp after one to
make firm contact with conductor
5.Remove sharp edges from lugs after crimping
6.Sleeves of adequate size should be used
7.Torque wrenches must be calibrated