Wear Division Introduction

Wear Division Product Range

HE Parts International Supplies The ProTech Range of Wear Resistant Products.

The Core Wear Resistant Products are,

• Rubber Bonded Ceramic Wear liners

• Chromium Carbide Overlay Plate

• Wear Blocks and Bars

• Tungsten Overlay Plate

• Quenched and Tempered Plate

• Wear Resistant Castings

 Rubber Bonded Ceramic Wear liners
Rubber Bonded Ceramic

PT92S – Standard 92% Alumina Tile High Abrasion

Resistance.

PT95S – 95% Alumina For High Abrasion Applications

PT82C – Offering High Impact and High Abrasion

Resistance.
 Liners in stock
• Thickness • Sizes
• 37mm Thick • 150x300
• 63mm Thick • 200x300
• 77mm Thick • 300x300
• 112mm Thick • 400x300
• 450x300
• 450x400

Cut To Size Liners - Typical lead time 4 weeks

 Ceramic Cutting Facility
Purpose Built Cutting Facility

• 5 x Semi Automated variable speed ceramic cutting saws

• Self- contained environmentally controlled room
• Workflow designed preparation and finishing areas
• Facility designed to accommodate 5x additional saws to increase production
 Ceramic Case Study
Case Study Of The PT82C Product Abrasion
92% Ceramics ProTech 82C
Weeks Lasted 7 Weeks 14 Weeks
Throughput 4.4 MT 9 MT

ProTech 82C At Install ProTech 82C After 7 Weeks

 Ceramic Case Study 2
Case Study Of The PT82C Product Impact
Imatec G-Series ProTech 82C
Weeks Lasted 28 Weeks 28 Weeks +
Identical Throughput For Both

Imatec G Series At 28 Weeks ProTech 82C At 28 Weeks

 Application - Sliding Chutes
Replacing Nihards
Before After
 Application – Chute Upgrade
Transfer Chutes, Spoons, Deflectors, Sliding chutes
 Chromium Carbide Overlay Plate
ProTech Chromium Carbide

ProTech PT650 – Offers abrasion and

mild impact resistance for a range of
materials handling applications.
AS2576-2355 Compliant

ProTech PT700 – Offers abrasion and

heavy impact resistance for a range of
materials handling applications.
AS2576-2455 Compliant

ProTech PT950 – Offers high abrasion

resistance in fine particle applications.
AS2576-2560 Compliant
 Wear Plate Processing Facility
CNC controlled Plasma Cutter: 9m x 4.5m bed
Dedicated Studding area
 Liners in stock
• Thickness • Sheet Sizes
• 6/6 • 2800x3000
• 6/10 • Cut To size
• 9/10 10/10
• 12/12
• 17/12
• 20/12
• 25/12
 Applications
Mainframe liners with inserts Rom Hopper/ TLO Liners

TLO Liners
 Wear Division Product Range
ProTech Wear Bars and Block

• Range Of Sizes

• Range Of Material Types

• Custom Shapes Available

• Stock Holding Locally

 Wear Division Product Range
Ni Hard and Cast Products

• Standard Sizes Available

• Local Stock Holding

• Customized Shapes and Sizes

• Various Grades NiHard 4, Cr27, H1A and

others
 Applications
Chutes, Arm Guards, Buckets, Rock box's
 Wear Division Product Range
ProTech SPOT60 Tungsten Overlay

• Superior Abrasion Resistance

• Reduced Weight through Reduced Overlay

• Customized Overlay Application

• Cost Savings Through Reduced Downtime

• Cost Savings Through Reduced Maintenance

• Reduced Safety Exposure

 Tungsten Case Study
Case Study For ProTech SPOT60
Chromium Carbide ProTech SPOT60
Annual Tonnes 3.4 MT 15 MT

Standard Overlay Plate After ProTech SPOT60 After 3500

1300 hours Hours
 Wear Division Product Range
Quenched and Tempered Plate

• Access To Range Of Grades

• Local Processing

• CNC Plasma Cutting

• Rolling and Forming

• Studding and Counter Sinking

 Chute Liner Condition Monitoring
• Scanning of chutes in-situ or after removal
• Proven laser scanning & processing methods, performed by experienced operators
• Utilising the highest accuracy terrestrial scanner available
 Chute Liner Condition Monitoring
• Standardised, simple reporting on wear state &
identification of problem areas
 As-Built Chute Modelling
• Able to scan chute body to monitor structural deformation & identify bolt
positions where no drawings exist
 Chute Design Optimisation
• In-house DEM modelling to analyse material flow & identify high wear areas
• Wear simulation results can be used to develop customised wear packages
 Predictive Chute Liner Wear Models
• Able to utilise a combination of in-house DEM simulations and scan results to
generate site-specific wear models
• Provides the potential for predicting wear life in new applications
• Allows material selection inside chutes to be optimised for lowest total cost
• Not everything needs a 63mm thick ceramic liner!
 Wear Division Service Offering
Processing And Fabrication

• Fabrication

• CNC Plasma and Oxy Cutting

• Automated Welding

• Rolling and Pressing

• Turntables/rolls

• Milling and machining

Wear Division Service Offering
Questions?