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SONARGAON UNIVERSITY

ADVANCE QUALITY CONTROL


Assainment

Submitted By

➢ Name: Md.Main Uddin


➢ ID : AMT 1901014054
Submitted to:
➢ Program : B,Sc in AMT
➢ Session : Fail Ms.Shabnum Mustari
➢ Batch : Rupsa Lecturer in SU

➢ Course Name : AQC


➢ Course code : AMT103

Submitted Date : 03 octeber 2021


RMG
The garment industry has a complex supply chain where garment makers source materials, stitch
garments and sell goods to retailers. Through buyers and retailers quality garments reach to end
user located all over the world. No wearers will buy a garment with poor quality and visible
defects. So buyers and retailer knowingly do not purchase a product that does not meet the quality
requirement. Quality conscious buyers have a strong quality inspection system in place to avoid
purchasing of defective goods.

There is no way garment manufacturers can ignore producing quality products. Quality comes
first to most of the manufacturer supplying garments across the countries.

What is the importance of Quality Control?

This article is written on importance of quality control garment manufacturers point of view.
Quality must be controlled during processing whether it is done by the operators, supervisors,
pressman, garment packers or one employs a checker or inspector. In case quality of the product
and processes is not being controlled from beginning to end it will cause followings:
• High alteration and rejection of garments
• Requirement of extra manpower for checking of goods and repair work
• Factory may loose customers (buyers) as well as Brand Value
• Low motivated employees
• Need to work for extra hours
• Delay in production completion
• Ultimately production cost will increase if one ignores quality control area in
manufacturing stage

I saw buyers to reject packed shipments when they found shade variation in garments, wrong size
ratio in packed shipment and faulty garment patterns. Can you imagine how small size garment
exporters can manage their businesses when shipments get rejected by buyers due to quality
issue? Most of the reasons can be cured at initial stages if the problem was noticed and action had
been taken. Managers used to say that garments are soft goods. Hence it is not possible to
produce 100% goods fault free to justify their failure to make quality goods. Ignoring of quality
production results negative impact on the business growth for long term.

Quality Control Role:-

• To check raw materials and confirm for use in cutting, sewing processes.
• Check cutting quality, patterns, cut parts.
• Check the sewing process, do 100% inspection of stitched pieces and move quality
garment for finishing.
• Checks garments after washing and finishing stage up to packing of goods.
• All the above checks are necessary to avoid failure of final inspection, rejection of
shipments and control over manufacturing cost.
• It is to be noted that the importance of controlling garment quality may vary for the other
part of the supply chain.

Quality system

To achieve the overall objective we shall need to establish, document and


maintain a system capable of ensuring that products conform in total to
standards, specifications and sealed samples. This will be required at every stage
of manufacture. Records must be maintained to give objective evidence that the
specified requirements. There are a number of factors on which quality fitness of
garment industry is based such as - performance, reliability, durability, visual
and perceived quality of the garment. Quality needs to be defined in terms of a
particular framework of cost

Flow chart of QCC activities:

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