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Senr9575 01
Senr9575 01
SENR9575-01
July 2001
Engine Coolant Customer Service Tool Fuel Fuel Atmospheric Electronic Control Module (ECM) Caterpillar Supplied
Customer J63
Service Tool Fuel Fuel Temperature Connector Connector Temperature Pressure Pressure Engine Service
Turbo Outlet Connector Connector Pressure Temperature Sensor J61 J63 Sensor Sensor Sensor Tool Connector
Pressure J61 J63 Sensor Sensor Electronics
Electronics
Sensor Ground 6 Electronic J2 J1 Termination
Ground
(Intake Stud Unit Injectors Resistor (J1939)
Stud
Manifold Air)
Electronics
Ground Stud
Intake Manifold
Air Temperature
Sensor
Customer
J61 Connector
J300/P300
Battery + -
P61 Disconnect Battery
Switch 12 or 24VDC
P400
Breaker
Secondary Timing Calibration SMMS
Speed/Timing Probe Connector
Sensor
ECM
(Camshaft) J401/P401
TC Probe Ground
Primary Keyswitch
Connector Strap Speed/Timing Sensor
P400
(Crankshaft) 15 Amp
J402/P402 Breaker 15 Amp
Secondary Breaker
Electronic Speed/Timing Sensor
Control (Camshaft)
Module
Electronic
(ECM) P209/J209
Control OEM Installed Switches:
Fuel
Industrial Engine
ECM Remote Shutdown
Atmospheric
Ground Pressure Sensor Starting Aid Override
Strap Overspeed Verify
Electrical System
P201/J201 Intermediate Engine Speed
TC Probe Engine Oil ECM ECM
Connector Pressure Connector Connector Engine Oil Maintenance Due Reset
P400 Sensor J2/P2 J1/P1 Pressure Sensor Torque Limit
Primary
Speed/Timing Atmospheric Engine Oil ECM ECM J403/P403
P200/J200
Sensor Pressure
Sensor
Pressure Connector Connector LEFT SIDE VIEW BDL1-UP Turbo Outlet
Throttle
(Crankshaft) Sensor J2/P2 J1/P1 Position Sensor
BEM1-UP Pressure Sensor
(Intake Manifold Air)
LEFT SIDE VIEW
Secondary Turbo Outlet
Pressure
BFM1-UP Engine Coolant
J100/P100
Speed/Timing P800/J800
Sensor
Intake Manifold
Air Temperature
Sensor BCX1-UP Temperature Sensor Coolant
(Camshaft) (Intake Manifold Air) Level Sensor
Sensor J105/P105
Primary
Fuel
Speed/Timing P220/J220
Temperature Sensor
Sensor
Auxiliary
(Crankshaft) J103/P103 Pressure Sensor
Intake Manifold Air
Temperature Sensor
P142/J142
Engine Coolant
Auxiliary
Temperature
Temperature Sensor
Sensor
NOTE: Warning Lamp
Components within
this area are Inlet Air Shutoff
Diagnostic Lamp Solenoid
recommendations
Inlet Air Shutoff Relay
Maintenance
Due Lamp
Ether Start Valve
Termination Ether Start Valve Relay Solenoid
Resistor (J1939)
31 32 33 34 35 36 37 38 39 40 40 39 38 37 36 35 34 33 32 31
¹ This terminal is for future expansion. Install an 8T-8737 Seal Plug.
Terminal Side
Terminal Side
(NOTE G) (NOTE G)
CAT DATA LINK +
CAT DATA LINK -
MODULE CLOCK
WARNING LAMP
AUXILIARY CKT
MODULE LOAD
MODULE DATA
CAT DATA LINK +
CAT DATA LINK -
-BAT.
+BAT. (SWITCHED)
+V MODULE
US/METRIC
15
WARNING
10 20
OPTIONAL REMOTE
5 25 TACHOMETER MODULE OR
+24V
-BAT
-BAT
33
10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5
7
4
3
6
8
9
1
2
3
4
5
6
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
(NOTE F)
MODULE DATA
+V MODULE
MODULE CLOCK
MODULE LOAD
-BAT
BACKLIGHT LAMP PWR
+24V 1
- BAT. 2
US/METRIC 3
SCROLL FORWARD 4 (NOTE H)
CAT DATA LINK - 5
CAT DATA LINK + 6 -V OUT +V OUT
UNUSED 7
WARNING LAMP 8 DC/DC CONVERTER
WARNING 9 (127-8853)
BACKLIGHT LAMP PWR 10 (NOTES B & L)
(+) BATTERY SUPPLY WIRES
SCROLL BACKWARD 11
12 -V IN +V IN
INPUT SIGNAL WIRES TO ECM
(NOTE B)
OUTPUT SIGNAL WIRES FROM ECM
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED MONITORING NOTE S: USE THIS SENSOR FOR ALL INDUSTRIAL APPLICATIONS
HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS STATION. THE TACHOMETER AND/OR QUAD GAUGE UNITS ARE OTHER THAN UNDERGROUND MINING
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL OPTIONAL AND WILL NOT OPERATE WITHOUT CONNECTION TO ABBREVIATION
A MAIN EMS MODULE NOTE T: USE THIS SENSOR FOR UNDERGROUND MINING APPLICATIONS ONLY
ALT ALTERNATOR
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS. NOTE U: HARNESS EXTENSION NOT USED FOR C-10 OR C-12. P402 CONNECTS ATA AMERICAN TRUCKING ASSOCIATION
INSTALLATION DETAILS
IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED. DIRECTLY TO J402 ON C-10 & C-12 ONLY. CB CIRCUIT BREAKER
IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED CIS CUSTOMER IGNITION SWITCH
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
BATTERY (-) IS REQUIRED ON RELAY COILS AND SOLENOID COILS. DIG DIGITAL
TO TERMINATION RESISTOR) IS 40 METERS
ECM ELECTRONIC CONTROL MODULE
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) N/C NO CONNECTION
PWM PULSE WIDTH MODULATION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS SM STARTING MOTOR
SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES SMMS START MOTOR MAG SWITCH
NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS WITHOUT CATERPILLAR ENGINEERING APPROVAL
MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC/DC CONVERTER
UNLESS OTHERWISE SPECIFIED: WIRE CODE
FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
CUSTOMER SUPPLIED WIRING
SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR
NOTE N: USE THIS SENSOR FOR C-10 & C-12 ONLY ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
NOTE P: USE THIS SENSOR FOR C-15 & C-16 ONLY CONSIDERING COMPONENT REMOVAL
Receptacle Wedge
Receptacle Wedge
Receptacle Wedge
Speed/Timing Sensor Connectors
HD Connector Receptacle
DT Connector Receptacle
150 Series Receptacle
ECM Side
ECM Side
Pin Contact
ECM Connectors
ECM Connector P2
ECM Connector P1
Socket Contact
Plug Wedge
Plug Wedge
Plug Wedge
HD Connector Plug
DT Connector Plug
IAPCV Connector
150 Series Plug
Harness Side
Harness Side
Sealing Plug