Professional Documents
Culture Documents
TITLE OF DOCUMENT:
REVISION HISTORY
LIST OF CONTENT
1. EQUIPMENT & LIFTING GEAR ...................................................................................................... 1
2. MANPOWER ................................................................................................................................... 1
3. MLA DATA....................................................................................................................................... 2
4. METODE HANDLING MLA ............................................................................................................. 2
5. METODE LIFTING PENGINSTALAN MLA ..................................................................................... 7
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
4 Tagline 12 m - 2 - New/Good
2. MANPOWER
No NAME POSITION RESPONSIBILITY AREA
Page 1 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Kobelco 180 T T
11 Wahyudi Rigger GM 35 GM 35
Melaksanakan
instruksi signalman
12 Yadi Harianto Rigger MKE Platform Berth 1
3. MLA DATA
MLA K-73455 – Berth 1 B
Crane barge Sunlion merapat ke Berth 4 south heavy lift area, material MLA di transfer menggunakan
Page 2 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
crane darat/ Menggunakan Crane Kobelco CKE 1800 dari platform Berth 4.
Letakkan balok kayu/ pallet sebagai pelindung agar MLA ataupun top deck barge tidak rusak.
Gambar. 2 Illustrasi Posisi Crane Barge Sunlion Ketika Transfer Material MLA
Setelah MLA selesai dirakit oleh MKE sesuai dengan spesifikasi maka crane barge Sunlion pindah
posisi di depan Platform Berth 1.
Sebelum crane barge Sunlion menempati posisi di depan Platform Berth 1, maka crane barge GM
terlebih dahulu melakukan anchoring.
Posisiskan crane barge GM pada posisi dekat dengan area penginstalan MLA, bentangkan jangkar
dengan jarak berkisar 100 m .
Page 3 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Crane Barge Sunlion yang bermuatan MLA merapat masuk pada sisi Utara Sunlion, posisikan jarak
ujung depan Barge Sunlion dan GM 35 dengan Jarak 10 m.
Page 4 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
barge GM dan barge sunlion maju bersamaan kearah platform berth 1, hingga jarak Pondasi MLA 16”
berada pada radius kerja crane Kobelco 180 T, dengan cara menarik sling jangkar depan dari Sunlion.
Kemudian ikatkan kuat tali pada Boulder barge Sunlion dan Barge GM
Page 5 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 6 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Pasangkan shackle dan sling angkat Manitowoc 4100W pada lifting pad MLA bagian bawah (Toe), dan
pasangkan shackle dan sling angkat Sunlion pada lifting pad bagian atas MLA.
Page 7 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Gambar. 9 Illustrasi Konfigurasi Lifting Gear Pada Lifting Pad Bagian Bawah (Toe) MLA K-73455-
Berth 1 B
Page 8 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Gambar. 11 Illustrasi Konfigurasi Lifting Gear Pada Lifting Pad Bagian Atas MLA K-73455-Berth 1 B
Page 9 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 10 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
II ERECTION LOAD
1 Erection MLA (t) 15,00 15,00
2 Weight of Shackle/ Sling (t) 0,50 0,50
3 Weight of Hook Block (t) 0,60 0,90
4 weight of Spreader Bar/ Chain Block/ Level Block (t) - -
TOTAL LOAD 16,10 16,40
III CRANE DATA'S
1 Crane Capacity (t) 180,00 200,00
2 Crane Condition (t) 85% 85%
3 Existing Boom Length (m) 42,70 54,80
4 Load Line Riving (ea) 4,00 4,00
5 Hook Block capacity/ SWL (t) 75,00 100,00
6 Working radius (Max in m) 11,28 19,39
7 Lifting Capacity (t0 60,78 32,77
8 Dynamic Factors 1,25 1,25
Lift. Cap. X Crane Cond. 2,57 1,36
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1.0 (OK) More than 1.0 (OK)
IV LIFTING DEVICES
1 Sling Wire Size (Dia x Length), minimum will be used. 1 x 64 mm x 8 m 1 x 64 mm x 8 m
2 Maximum Breaking Forced of Sling IWRC (t)
3 Sling Quality to be used Good Good
4 Sling Wire Arrangement vertical vertical
5 Sling Wire - Safe Working Load/ SWL (t) 1 x 49 T 1 x 49 T
6 shackle - Safe Working Load/ SWL (t) 1x 2" x 35 T 1x 2" x 35 T
7 Spreader Bar - safe Working Load/ SWL (t) N/A N/A
8 Chain Block - safe Working Load/ SWL (t) N/A N/A
V GROUND CONDITION Check Before lift Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A N/A
Page 11 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Angkat MLA setinggi 1 m dari muka lantai, lakukan proses tailing. Angkat sling material Kobelco 180 T,
Crane Manitowoc 200 T Swing mengikuti pergerakan MLA kearah crane Kobelco 180 T.
Page 12 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Gambar. 16 Illustrasi Pembagian Beban MLA K-73455-Berth 1 B Terberat Pada Saat Proses Tailing
Lifting
Page 13 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
II ERECTION LOAD
1 Erection MLA (t) 12,00 20,00
2 Weight of Shackle/ Sling (t) 0,50 0,50
3 Weight of Hook Block (t) 0,60 0,90
4 weight of Spreader Bar/ Chain Block/ Level Block (t) - -
TOTAL LOAD 13,10 21,40
III CRANE DATA'S
1 Crane Capacity (t) 180,00 200,00
2 Crane Condition (t) 85% 85%
3 Existing Boom Length (m) 42,70 54,80
4 Load Line Riving (ea) 4,00 4,00
5 Hook Block capacity/ SWL (t) 75,00 100,00
6 Working radius (Max in m) 11,28 18,84
7 Lifting Capacity (t0 60,78 33,73
8 Dynamic Factors 1,25 1,25
Lift. Cap. X Crane Cond. 3,15 1,07
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1.0 (OK) More than 1.0 (OK)
IV LIFTING DEVICES
1 Sling Wire Size (Dia x Length), minimum will be used. 1 x 64 mm x 8 m 1 x 64 mm x 8 m
2 Maximum Breaking Forced of Sling IWRC (t)
3 Sling Quality to be used Good Good
4 Sling Wire Arrangement vertical vertical
5 Sling Wire - Safe Working Load/ SWL (t) 1 x 49 T 1 x 49 T
6 shackle - Safe Working Load/ SWL (t) 1x 2" x 35 T 1x 2" x 35 T
7 Spreader Bar - safe Working Load/ SWL (t) N/A N/A
8 Chain Block - safe Working Load/ SWL (t) N/A N/A
V GROUND CONDITION Check Before lift Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A N/A
Page 14 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 15 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
II ERECTION LOAD
1 Erection MLA (t) 30,00
2 Weight of Shackle/ Sling (t) 0,50
3 Weight of Hook Block (t) 0,60
4 weight of Spreader Bar/ Chain Block/ Level Block (t) -
TOTAL LOAD 31,10
III CRANE DATA'S
1 Crane Capacity (t) 180,00
2 Crane Condition (t) 85%
3 Existing Boom Length (m) 42,70
4 Load Line Riving (ea) 4,00
5 Hook Block capacity/ SWL (t) 75,00
6 Working radius (Max in m) 11,28
7 Lifting Capacity (t0 60,78
8 Dynamic Factors 1,25
Lift. Cap. X Crane Cond. 1,33
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1.0 (OK)
IV LIFTING DEVICES
1 Sling Wire Size (Dia x Length), minimum will be used. 1 x 64 mm x 8 m
2 Maximum Breaking Forced of Sling IWRC (t)
3 Sling Quality to be used Good
4 Sling Wire Arrangement vertical
5 Sling Wire - Safe Working Load/ SWL (t) 1 x 49 T
6 shackle - Safe Working Load/ SWL (t) 1x 2" x 35 T
7 Spreader Bar - safe Working Load/ SWL (t) N/A
8 Chain Block - safe Working Load/ SWL (t) N/A
V GROUND CONDITION Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A
Page 16 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Setelah seluruh beban ditahan oleh crane Kobelco CKE 1800, lepas hook Crane Manitowoc 4100w.
Swing Boom Manitowoc kearah GM Barge.
Dengan radius pengangkatan 10 m, swing boom crane Kobelco 180 T ke arah Pondasi MLA.
Page 17 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Gambar. 21 Illustrasi Proses Swing MLA K-73455- Berth 1 B ke Arah Pondasi MLA
II ERECTION LOAD
1 Erection MLA (t) 30,00
2 Weight of Shackle/ Sling (t) 0,50
3 Weight of Hook Block (t) 0,60
4 weight of Spreader Bar/ Chain Block/ Level Block (t) -
TOTAL LOAD 31,10
III CRANE DATA'S
1 Crane Capacity (t) 180,00
2 Crane Condition (t) 85%
3 Existing Boom Length (m) 42,70
4 Load Line Riving (ea) 4,00
5 Hook Block capacity/ SWL (t) 75,00
6 Working radius (Max in m) 10,00
7 Lifting Capacity (t0 68,40
8 Dynamic Factors 1,25
Lift. Cap. X Crane Cond. 1,50
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1.0 (OK)
IV LIFTING DEVICES
1 Sling Wire Size (Dia x Length), minimum will be used. 1 x 64 mm x 8 m
2 Maximum Breaking Forced of Sling IWRC (t)
3 Sling Quality to be used Good
4 Sling Wire Arrangement vertical
5 Sling Wire - Safe Working Load/ SWL (t) 1 x 49 T
6 shackle - Safe Working Load/ SWL (t) 1x 2" x 35 T
7 Spreader Bar - safe Working Load/ SWL (t) N/A
8 Chain Block - safe Working Load/ SWL (t) N/A
V GROUND CONDITION Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A
Page 18 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Ketika pisi MLA sudah tegak lurus dengan posisi pondasi MLA, Area boom dan posisikan MLA pada
posisi penginstalan.
Posisi penginstalan tidak terpengaruh oleh pasang surut dikarenakan jarak clearance yang cukup
bebas, namun pada proses pelaksanaannya, proses penginstalan MLA hanya akan dilakukan ketika
arus cukup tenang.
Page 19 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
II ERECTION LOAD
1 Erection MLA (t) 30,00
2 Weight of Shackle/ Sling (t) 0,50
3 Weight of Hook Block (t) 0,60
4 weight of Spreader Bar/ Chain Block/ Level Block (t) -
TOTAL LOAD 31,10
III CRANE DATA'S
1 Crane Capacity (t) 180,00
2 Crane Condition (t) 85%
3 Existing Boom Length (m) 42,70
4 Load Line Riving (ea) 4,00
5 Hook Block capacity/ SWL (t) 75,00
6 Working radius (Max in m) 14,00
7 Lifting Capacity (t0 46,70
8 Dynamic Factors 1,25
Lift. Cap. X Crane Cond. 1,02
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1.0 (OK)
IV LIFTING DEVICES
1 Sling Wire Size (Dia x Length), minimum will be used. 1 x 64 mm x 8 m
2 Maximum Breaking Forced of Sling IWRC (t)
3 Sling Quality to be used Good
4 Sling Wire Arrangement vertical
5 Sling Wire - Safe Working Load/ SWL (t) 1 x 49 T
6 shackle - Safe Working Load/ SWL (t) 1x 2" x 35 T
7 Spreader Bar - safe Working Load/ SWL (t) N/A
8 Chain Block - safe Working Load/ SWL (t) N/A
V GROUND CONDITION Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A
Page 20 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 21 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 22 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 23 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
46,7
Page 24 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALASI MLA Job No. 9754
Page 25 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALLASI MLA Job No. 9754
Page 26 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALLASI MLA Job No. 9754
Page 27 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALLASI MLA Job No. 9754
Page 28 of 29
EMILY 1 PROJECT
FUEL TERMINAL AND JETTY
Document No. 9754-MKE-CON-PCD-0010
Title
Revision A
PROSEDUR HANDLING DAN LIFTING Issued Date 22-Jun-20
INSTALLASI MLA Job No. 9754
ATTACHMENT
Page 29 of 29