Rotodyne Engineering se

PM/OH/SER/GM Plan according to AM

Site Biennial Maintenance contract for Mechanical Maintenance Department at NTPC Anta
AMC FOR MECH MAINT 1st year & 2nd year Quantity /Typ

WO Sr. QTY
Sr. No. Machine Description CODE QTY DONE PM INS SER
No
1 10 .10 CT Fan (<>) 04W Chks MMCFN00PM0 04 88
2 10 .20 Gear Boxes (<>) OH OSG/B00OH00 1 6
3 10 .30 Gear Boxes (<>) Repair OSG/B00BD801 4
4 10 .40 CT Fan (BLADES) Repl OSCFN53BD80 0 2
5 10 .50 LP Valves (500NB) Serv OSLPV21OH00 0 22 22
6 10 .60 Lub Oil System (<>) Cleaning MMLOS00GN10 0 10
7 10 .70 TW Screen (<>) Serv OSTWS00OH0 00 42 42
8 10 .80 TW Screen (<>) RPL-BRG OSTWS00BD79 9 8

9 10 .90 Gear Boxes (<>) Repl FHG/B00BD800 4

10 10 .100 TW Screen (<>) LUBRICATION OSTWS00GN5 54 48

11 10 .110 Wtr Chnnl Gate (<>) REPAIRING MMWCG00GN8 19 24

12 10 .120 Wtr Chnnl Gate (<>) Remove & Apply MMWCG00GN8 00 50

13 10 .130 CW PUMP (<>) Attend Defect OSCWP00BD0 00 4

14 10 .140 HOSE/CU TUBE (<>) REPAIRING MMFLH00GN81 9 40

15 10 .150 TW Screen (<>) 12W Chks OSTWS00PM0 12 8

16 10 .160 CEP (<=110MW#) Cleaning MMCEP01GN1 00 8

17 10 .170 VAM (VACCUM PUMP) INSPECTION TMVAM52GN40 2 4 4

18 10 .180 Vac Pp/ Blwr (>10-20NM3) Attend Defect TMVPP02BD00 0 8
19 10 .190 Lub Oil System (<>) OIL FILLING BMLOS00BD60 0 24
20 10 .200 CENTRIFUGE (<>) Cleaning MMCEN00GN1 00 6

21 10 .210 CEP(<=110MW#)-OH TMCEP01OH00 1 2

22 10 .220 CEP (>110-210MW#) INSPECTION TMCEP02GN40 2 4 4

23 10 .230 CENTRIFUGE (<>) SHIFTING MMCEN00GN8 63 2

24 10 .240 GT COMP PARTS (<>) WATER WASHING MMGTC00GN9 73 12

25 10 .250 IMPULSELINE (<>) INSPECTION CIIML00GN402 4 4
26 10 .260 GT PARTS (BURNER) Remove & Apply MMGTB09GN8 00 2

27 10 .270 GAS TURB (<>) INSPECTION MMGTU00GN4 02 6 6

28 10 .280 GT PARTS (EXH.CASNG) REPAIRING MMGTB48GN8 19 4

29 10 .290 Generator (COOLER) Repair ELGEN15BD80 1 2

30 10 .300 GAS TURB (AIRINTAKE FILTER) Repl MMGTU57BD80 0 18

31 10 .310 GAS TURB (AIRINTAKE FILTER) MMGTU57GN7 62 8

PACKING/UNPA
32 10 .320 DIAPHRAGM V/V (<>) SERVICING MMD/V00GN86 9 50 50
33 10 .330 GAS TURB (<>) Checking MMGTU00GN1 06 104

34 10 .340 FLANGE (<>) Attend Defect OSFLG00BD00 0 4

35 10 .350 GAS LEAK DET SYS (GAS/NAPTHA) CIGLS02GN106 2
Checking
36 10 .360 FO TANK (<>) Cleaning MMFOT00GN10 0 2

37 10 .370 Gear Boxes (<>) Serv OSG/B00OH00 0 6 6

38 10 .380 MATL (NAPHTHA/HSD HOSES) Repl OSMAT17BD80 0 20
39 10 .390 NAPTHA INJ PP (MECH SEAL) REFURBISHING MMNIP52GN80 3 4
40 10 .400 ACS (<>) Checking CIACS00GN106 120
41 10 .410 AC Sys Comp (>100<=150TR) Gas MMACC04BD30 0 16
Filling
10 .420 AC Sys AHU/Blwr (<>) OH MMACB00OH0 01 6
42
43 10 .430 AC Sys Cooling Tower(<>)M1xOH MMACT00OH00 1 8

44 10 .440 PKG AC (<=10TR) OH ELPAC02OH00 1 12

45 10 .450 Gear Boxes (<>)-Serv MMG/B00OH00 0 4 4
46 10 .460 AC Sys Comp (<>) RPL-M-SEAL MMACC00BD79 8
47 8
10 .470 CT Dist Pipe/Nozzles (<>) Cleaning OSCTP00GN10 0 16
48
49 10 .480 PKG AC (COMPRESSOR) Serv MMPAC55OH0 00 4 4
50 10 .490 Auto Viscous Filter (<>) OIL FILLING MMAVF00BD60 0 2

51 10 .500 AC Sys AHU/Blwr (<>) SERVICING MMACB00GN8 69 8 8

52 10 .510 AC Sys AHU/Blwr (SHAFT) RPL-BRG MMACB55BD79 9 2

53 10 .520 AC Sys AHU/Blwr (BELLOW) Repl MMACB54BD80 0 8

54 10 .530 Auto Viscous Filter (<>) Serv MMAVF00OH00 0 6 6

55 10 .540 AC Sys AHU/Blwr (FILTER) Cleaning MMACB53GN1 00 56
10 .550 Air Washer Unit (<>) SERVICING MMAWU00GN8 69 24 24
56
57 10 .560 Recipro Comp (SUC/DIS VV) Serv OSR/C51OH00 0 12 12
58 10 .570 Recipro Comp (PISTON RINGS) Repl MMR/C58BD80 0 4

59 10 .580 Air Drying Unit (SILICA GEL) TOP UP AHADU53GN91 2 8

60 10 .590 Recipro Comp (COOLER) SERVICING OSR/C52GN86 9 24 24
61 10 .600 DEPTT <> MANPOWER GANG(ADL) ELDEP00GN62 4 64

62 10 .610 Recipro Comp (REACTIVATION V/V) Serv AHR/C65OH000 4 4

63 10 .620 BLACKSTART DG (AIR COMP) SERVICING MMBSD15GN8 69 4 4

64 10 .630 Recipro Comp (<>) OH OSR/C00OH00 1 2

65 10 .640 EOT/Cranes (GEAR BOX) Serv TMEOT12OH00 0 12 12

66 10 .650 Elec Hoists (<>) SERVICING MMEOH00GN8 69 16 16

67 10 .660 EOT/Cranes (ROPE) Repl FTEOT13BD80 0 8

68 10 .670 EOT/Cranes (<>) CAP.TEST BMEOT00GN11 7 2

69 10 .680 PR.VESSEL (<>) INSPECTION BMPVS00GN40 2 20 20

70 10 .690 Submersible Pumps (<>) OH MMSUP00OH0 01 8

71 10 .700 VERT PP (THRUST BRG) INSPECTION OSVTP52GN40 2 4 4

72 10 .710 Diesel Engine (WATER PP) SERVICING OSDEN61GN86 9 20 20
73 10 .720 FIRE SYS (HYDRANT V/V) Repl MMFFS54BD80 0 8
74 10 .730 LP Valves (GLAND) Attend Defect OSLPV52BD00 0 12
75 10 .740 RELIEF V/V (LP) SERVICING BMR/V02GN86 9 4 4
76 10 .750 LP Valves (DELUGE VV) SERVICING BMLPV51GN86 9 8 8
77 10 .760 BFP (<=110MW#) OH MMBFP01OH00 1 2

78 10 .770 BFP (BAL.DISC/PAD) Repl MMBFP59BD80 0 2

79 10 .780 WHRB (BLR TUB BNK)) Attend Tube Lkg BMWHB03BD9 00 8

80 10 .790 Duct Damper/Gate (<>) Repair BMDGD00BD80 1 8
81 10 .800 WHRB (EXPN JOINT) Repl BMWHB28BD8 00 4
82 10 .810 LP Valves (Dia<=6") SERVICING BMLPV01GN86 9 30 30
 83 10 .820 Gear Boxes (<>) OH AHG/B00OH001 8
84 10 .830 CLARIFLOCULATOR (BRIDGEDRIVE WHEEL) OSCCF52BD80 0 4
Repl
85 10 .840 DIAPHRAGM V/V (DIAPHRAGM) Repl OSD/V51BD800 20

86 10 .850 STRAINER/FILTER (<>) Repl OSSST00BD80 0 12

87 10 .860 PR.VESSEL (MANHOLE) Instal/Remove OSPVS54GN40 0 100

88 10 .870 EJECTOR (<>) SERVICING MMEJE00GN86 9 8 8

89 10 .880 MSRL PIPE (<>) Choking Removal OSMSR00GN10 3 10
90 10 .890 Blr PP Weld JTS (<>) Radiography MMBPR00GN8 01 2
91 10 .900 LP Water Pump (<>) OH MMLPP00OH00 1 30

92 10 .910 BFP (HP) ALIGNING MMBFP05GN00 3 40

93 10 .920 LP Water Pump (<>) OH FHLPP00OH00 1 120

94 10 .930 LP Water Pump (Dia<=6") Decpl/Cpl/Algn MMLPP01GN15 2 260

95 10 .940 LP Water Pump (GLAND) Repl TMLPP55BD80 0 60
96 10 .950 Lub Oil System (<>) OIL FILLING MMLOS00BD60 0 40

97 10 .960 BLWR/FAN (DRIVE BELT) Repl OSB/F51BD800 40

98 10 .970 LP Valves (Dia<=6") SERVICING MMLPV01GN86 9 80 80

99 10 .980 LP Valves (Dia>6"-12") SERVICING MMLPV02GN86 9 50 50
100 10 .990 LP Valves (50NB) Repl AHLPV09BD80 0 20
10 .1000 LP Valves (Dia<=6") Repl MMLPV01BD80 0 40
101
10 .1010 LP Valves (Dia>6"-12") Repl MMLPV02BD80 0 12
102
10 .1020 STRAINER (<>) Cleaning OSSST00GN10 0 200
103
10 .1030 Lub Oil System (<>) Attend Defect BMLOS00BD00 0 20
104
10 .1040 Misc Works (<>) DEWATERING MMMSW00GN1 60 100
105
10 .1050 PIPE BRACINGS <> SUPPORT BMPBR00GN86 2 10
106
10 .1060 U/ground Lines (Dia<=6") Attend Tube Lkg MMUGL01BD90 0 30
107
10 .1070 GI PIPE (>1<=2") Repl OSGIP02BD800 50
108
10 .1080 Hyd.Jack (<>) SERVICING MMHJK00GN86 9 40
109 40
10 .1090 PR.VESSEL (<>) HYT MMPVS00GN36 1 70
110
10 .1100 MATL (MISC) Fabrication AHMAT14GN25 0 150.000
111
10 .1110 Misc Works (<>) WELDING MMMSW00GN9 72 400
112
10 .1120 MS Piping (Dia<=6") Laying BMMSL01GN55 2 1,600
113
10 .1130 Misc Works (<>) Painting MMMSW00GN7 50 2,000
114
10 .1140 MATL (<>) SHIFTING WSMAT00GN8 63 150
115
10 .1150 DEPTT <> MAN.DEP-SSW BMDEP00GN60 1 800
116
10 .1160 DEPTT <> MAN.DEP-CRANE OPTR MMDEP00GN6 12 650
117
10 .1170 Welder AD2901031005 650
118
 10 .1180 DEPTT <> MAN.DEP-SW MMDEP00GN6 02 650
119
10 .1190 Misc Works (<>) MANPOWER GANG(ADL) TMMSW00GN6 24 900
120
10 .1200 TRACTOR TROLLEY DEPLOYMENT WITH 4 CV2850003037 30
121 LABOUR
10 .1210 Wtr Chnnl Gate (<>) SERVICING MMWCG00GN8 69 6
122 6
10 .1220 CW PUMP (<>) OH OSCWP00OH0 01 2
123
10 .1230 Air Washer Unit (<>) Checking OSAWU00GN1 06 60
124
10 .1240 Air Washer Unit(<>)M1xAttend Def MMAWU00BD0 00 20
125
10 .1250 FIRE SYS (<>) 04W Chks CIFFSOOPM00 4 48
126
10 .1260 GAS TURB (COOLING SYS) Cleaning MMGTU92GN1 00 8
127
10 .1270 Submersible Pumps (10HP) Serv OSSUP10OH00 0 20
128 20
10 .1280 Submersible Pumps (35HP) Repair OSSUP35BD80 1 10
129
10 .1290 SPL.M/P.DEP (OT-H DAY) MAN.DEP-SW MMSMD04GN6 02 300.0
130
10 .1300 SPL.M/P.DEP (OT-W DAY) MAN.DEP-SW MMSMD03GN6 02 600.0
131
10 .1310 SPL.M/P.DEP (OT-W DAY) OSSMD03GN60 400.0
132
133 MAN.DEP-SW 2
10 .1320 SPL.M/P.DEP (OT-W DAY) MAN.DEP-SSW OSSMD03GN60 1 600.0
134
135 10 .1330 SPL.M/P.DEP (OT-W DAY) MANPOWER MMSMD03GN6 24 400.0
GANG(ADL
10 .1340 MISC WORKS (<>) MAN.DEP-SW MPMSW00GN6 02 650
136
10 .1350 DEPTT <> MAN.DEP-SSW TMDEP00GN60 1 1,350
137
10 .1360 DEPTT <> MAN.DEP-ENGR SADEP00GN60 5 1,350
138
10 .1370 SPL.M/P.DEP (OT-W DAY) MAN.DEP-SW WSSMD03GN6 02 700
139
140 20 .10 DEPTT <> MAN.DEP-SSW BMDEP00GN60 1 3,600

141 20 .20 Deploy of manpower under PartC(OverTime) AD2401051009 1,500

142 20 .30 Deployment of unskilled labour AD3301027011 200

22544 0 42 504
 Rotodyne Engineering services Pvt Ltd.
ER/GM Plan according to AMC on various machineries
NTPC Anta Duration From 04.05.2021 to 03.05.2023 (2 Years)
Quantity /Type
2021
ADD.
O/H B/D G/M CLNS CHKS RPLS MP MAY JUNE JULY AUG SEP OCT NOV DEC JAN

88 4 4 4 4 4 4 4 2 4
6 1 1
4 1 1
2 1
1 1 1 1 1 1 1 1
10 1 1 1
2 2 2 2 2 2 2
8 1 1 1
4 1
48 2 2 2 2 2 2 2 2
24 1 1 1 1 1 1 1 1
50 2 2 2 2 2 2 2 2 2
4 1
40 2 2 2 2 2
8 1 1 1
8 1 1 1
1
8 1 1
24 1 1 1 1 1 1 1 1
6 1 1
2 1
1
2 1
12 1 1 1 1 1
1
2
1 1
4 1
2 1
18 1 1 1 1
8 1 1 1
2 2 2 2 2 2 2 2 2
104 4 4 4 4 4 5 4 4 4
4 1
2 1
2 1
1 1
20 1 1 1 1 1 1 1
 4 1
120 4 4 4 4 4 5 5 5 5
16 1 1 1 1 1

6 1
8 1 1
12 1 1 1 1
1
8 1 1 1

16 1 1 1 1 1
1
2 1
1 1
2
8 1 1 1
1 1
56 3 2 2 2 2 2 3 2 2

1 1 1 1 1 1 1 1
1 1 1 1
4 1
8 1 1 1
1 1 1 1 1 1 1 1
64 3 3 3 3 3 3
1
1
2
1 1 1 1
1 1 2 1
8 1 1 1
2 1
1 1 1 1 1
8 1 1
1 1
1 1 1 1 1
8 1 1 1
12 1 1 1 1
1
1 1
2 1
2 1
8 1 1
8 1 1 1
4 1
1 1 1 1 2 1 1 1 2
 8 1 1 1
4 1 1
20 1 1 1 1 1 1 1
12 1 1 1 1
100 4 4 4 4 4 4 4 4 4
1 1 1
10 1 1 1 1
2 1
30 1 1 1 1 1 1 2 1 1
40 2 2 2 2
120 5 5 5 5 5 5 5 5
260 7 11 11 11 11 11 11 11
60 2 2 4 2 2 2 2 4 2
40 2 2 2 2 2
40 2 2 2 2 2 2
3 3 3 3 4 3 3 3 3
1 1 1 1 1 1 1 1 1
20 1 1 1 1 1

40 2 2 2 2 2

12 1 1 1 1

200 8 8 8 8 8 8 8 8 8

20 2 2 2 1 2

100 4 4 4 4 4 4 4 4 4

10 1 1

30 2 2 2 2 2

50 2 2 2 2 2 2 2 2 2

2 2 2 2

70 3 2 3 3 3 3 2 3 3

150 6 6 6 6 6 6 6 6 6

400 16 16 16 16 16 16 16 16 16

1600 64 64 64 64 64 64 64 64 64

2000 80 80 80 80 80 80 80 80 80

150

800

650

650
 650

900

30

60

20

48

10

300

600

400
2

600
400

650

650

1350

700
3600
1500
200
208 0 7462 306 380 348 12596 228 242 253 257 277 288 287 280 282
 PLAN
2022 2023

FEB MAR APR MAY JUNE JULY AUG SEP OCT NOV DEC JAN FEB MAR APR MAY

4 4 2 4 4 4 2 4 2 4 2 4 4 4 2 4
1 1 1 1
1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1
1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1
1 1 1 1 1
1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
1
1 1 1
1
1 1 1 1 1 1 1
1 1 1
1 1
1 1 1 1
1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 5 4 4 4 4 5 4 4 4 4 4 5 4 4 4
1 1 1
1
1
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
 1 1 1
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1 1 1 1 1 1 1 1 1 1 1

1 1 1
1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1
1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1
1 1 1
1
1 1 1 1 1 1
1 1
1 1 1 1 1
1 1 1 1
2 3 2 3 2 2 2 2 2 3 2 2 2 2 3 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1
1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 4 3 3 3 3 3 3 3 3 3 3 3 3
1 1 1
1 1 1
1 1
1 1 1 1 1 1 1 1
2 1 2 1 2 1 2
1 1 1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1
1 1 1
1 1 1 1 1
1
1
1 1 1 1 1
1 1 1 1
1 1 1
1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 1
 1 1 1 1
1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
1 1 1 1
1 1 1 1 1
1
1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
2 2 2 4 2 2 2 2 4 2 2 2 2 4 2 2
2 2 2 2 1 2 2 2 2 2 1 2 2 2 2 2
2 2 2 1 2 2 2 2 2 1 2 2 2 2 2
4 3 3 3 3 4 3 3 3 3 4 3 3 3 4 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 2 3 3 3 3 2 3 3 3 3 2 3 3

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64

80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80
283 282 281 282 273 280 281 280 280 281 282 284 282 283 276 271
 Date

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
 BIENNIAL CONTRACT FOR MAINTENANCE OF EQUIPMENTS AND SYSTEMS IN TURBINE AREA
Site
STAGE-II AT NCPS,DADRI

Quantity /

WO Sr. QTY
Sr. No. Machine Description CODE QTY DONE PM INS SER
No
1 10 .10 STRAINER (<>) Cleaning TMSST00GN10 0 20
10 .20 STRAINER/FILTER (MAG FILTER) TMSST97GN10 0 124
Cleaning
2
10 .30 STRAINER/FILTER (MS) TMSST01BD10 0 200
3 Cleaning(Online)
4 10 .40 Turbine Gov. Sys (PILOT VV) Serv TMTGS53OH00 0 20 20
5 10 .50 ACCUMULATOR (<>) GAS FILLING TMACL00GN30 2 45 45
6 10 .60 BFV (2200NB) OH TMBFV13OH00 1 8

7 10 .70 MOT (>500-660MW#) FILTRATION TMMOT04GN25 3 4

8 10 .80 MOT (<=110MW#) FILTRATION TMMOT01GN25 3 1

9 10 .90 STEAM TUR (GSC BLOWER) OH TMSTU52OH00 1 5

10 . HP Flash Tank (<>) Cleaning TMHFT00GN10 0 8
10 100
11 10 . HP Valves (150NB) OH TMHPV17OH00 1 6
110
10 . EOT/Cranes (BRK SHOE) Serv TMEOT08OH00 0 2
12 120 2
10 . EOT/Cranes (GEAR BOX) Serv TMEOT12OH00 0 1
13 130 1
10 . Misc Works (<>) ATTEND BREAKDOWN TMMSW00BD0 01 2
14 140
10 . HP Heater-Horz (GAGEGLASS) Repair TMHHH53BD80 1 12
15 150
10 . HP Heater-Horz (<>) Serv TMHHH00OH00 0 8
16 160 8
17
10 . LP Heater (<>) INSPECTION TMLPH00GN40 2 6
18 170
10 . Dearator(<>)-Insp TMDEA00OH00 0 2
19 180
10 . CONDENSER (HOTWELL) Cleaning TMCND53GN10 0 2
20 190
10 . CONDENSER (<>) FLOOD TEST TMCND00GN25 5 2
21 200
10 . CONDENSER (COLTCS) Repair TMCND51BD80 1 2
22 210
10 . CONDENSER (WATERBOX) Painting TMCND52GN75 0 2
23 220
10 . CONDENSER (WATERBOX) Cleaning TMCND52GN10 0 6
24 230
10 . LPT (DIAPHRAGM) Repl TMLPT52BD80 0 4
25 240
10 . MOT(>210-500MW#)-Cleaning TMMOT03GN10 0 3
26 250
10 . CENTRIFUGE (<>) 04W Chks TMCEN00PM00 4 44
27 260
10 . CENTRIFUGE (<>) Cleaning TMCEN00GN10 0 88
28 270
10 . CENTRIFUGE (BRK PAD/SHOE) Repl TMCEN52BD80 0 2
29 280
10 . CENTRIFUGE (<>) Serv TMCEN00OH00 0 2
30 290 2
31 10 . CENTRIFUGE (<>) OH TMCEN00OH00 1 2
300
10 . MOT(<=110MW#)-Cleaning TMMOT01GN10 0 4
32 310
10 . BFP (CARTRIDGE) Repl TMBFP52BD80 0 1
33 320
10 . BFP (CARTRIDGE) Repair TMBFP52BD80 1 1
34 330
35 10 . BFP (>210-500MW#) Decpl/Cpl/Algn TMBFP03GN15 2 4
340
10 . BFP (NDE MECH SEAL) Repl TMBFP57BD80 0 4
36 350
10 . BFP (DE MECH SEAL) Repl TMBFP56BD80 0 4
37 360
10 . BFP (COOLING JCKT) Serv TMBFP73OH00 0 4
38 370 4
10 . BFP (THRUST BRG) INSPECTION TMBFP58GN40 2 8
39 380 8
10 . BFP (BRG) INSPECTION TMBFP08GN40 2 8
40 390 8
41 10 . BFP Recir Valve (<>) Repair TMRCV00BD80 1 4
400
10 . BFP BP (>210-500MW#) Decpl/Cpl/Algn TMBBP03GN15 2 4
42 410

43 10 . BFP BP (NDE MECH SEAL) Repl TMBBP53BD80 0 4

420
10 . BFP BP (COOLING JCKT) Serv TMBBP54OH00 0 2
44 430 2
10 . BFP BP (THRUST PAD) INSPECTION TMBBP51GN40 6
45 440 6
46 2
10 . BFP BP (BRG) INSPECTION TMBBP05GN40 2 4
47 450 4
10 . BFP BP(>210-500MW#)-Attend Defect TMBBP03BD00 0 3
48 460
10 . TD BFP Turbine (TURB ROT) TMBFT05GN15 2 4
49 470 Decpl/Cpl/Algn
10 . TD BFP Turbine (THRUST BRG) INSPECTION TMBFT11GN40 2 4
50 480 4
10 . TD BFP Turbine (BRG) INSPECTION TMBFT03GN40 2 4
51 490 4
10 . BFP (LUBOIL TANK) CENTRIFUGING TMBFP62GN12 1 4
52 500
10 . TD BFP Turbine (RUPTURE DIAPHRAGM) Repl TMBFT10BD80 0 4
53 510
10 . HYD CPLG (<>) Decpl/Cpl/Algn TMHCP00GN15 2 4
54 520
10 . CEP (>210-500MW#) RPL-M-SEAL TMCEP03BD79 8 2
55 530
10 . CEP (BRG) INSPECTION TMCEP55GN40 2 6
56 540 6
10 . CEP (>210-500MW#) Decpl/Cpl/Algn TMCEP03GN15 2 6
57 550
10 . Vac Pp/ Blwr (>20NM3) Decpl/Cpl/Algn TMVPP03GN15 2 4
58 560
10 . Vac Pp/ Blwr (>20NM3) Serv TMVPP03OH00 0 2
59 570 2
10 . Vac Pp/ Blwr (GLAND) Repl TMVPP52BD80 0 4
60 580 4
10 . Vac Pp/ Blwr (BEARING) Attend Defect TMVPP55BD00 0 4.0
61 590
10 . Vac Pp/ Blwr (>20NM3) Attend Defect TMVPP03BD00 0 4
62 600
10 . Vac Pp/ Blwr (COOLER) Cleaning TMVPP53GN10 0 4
63 610
10 . LP Water Pump (<>) Decpl/Cpl/Algn TMLPP00GN15 2 10
64 620
10 . ACCUMULATOR (BLADDER) Repl TMACL51BD80 0 10
65 630
 10 . Plate Heat Exchngr(<>)-Cleaning TMPHE00GN10 0 10
66 640
10 . LP Water Pump (<>) OH TMLPP00OH00 1 4
67 650
10 . LP Water Pump (<>) Serv TMLPP00OH00 0 6
68 660 6
10 . LP Water Pump (<>) RPL-BRG TMLPP00BD79 9 4
69 670
10 . LP Water Pump (<>) RPL-M-SEAL TMLPP00BD79 8 4
70 680
10 . LP Water Pump (BEARING) INSPECTION TMLPP51GN40 2 2
71 690 2
10 . LP Water Pump (<>) INSPECTION TMLPP00GN40 2 1
72 700 2
10 . LP Water Pump (GLAND) Repl TMLPP55BD80 0 4
73 710
10 . STRAINER/FILTER (Y-TYPE) Serv TMSST99OH00 0 4
74 720 4
10 . Lub Oil Cooler(<>)-Cleaning TMLOC00GN10 0 2
75 730
10 . LP Water Pump (Dia<=6") Decpl/Cpl/Algn TMLPP01GN15 2 12
76 740
10 . LP Water Pump (Dia<=6") RPL-M-SEAL TMLPP01BD79 8 3
77 750
10 . LP Water Pump (Dia<=6") RPL-BRG TMLPP01BD79 9 2
78 760
10 . LP Water Pump (Dia<=6") OH TMLPP01OH00 1 3
79 770
10 . Oil PP Decpl/Cpl/Algn TMOPP00GN15 2 6
80 780
10 . Oil PP(2-6") Decpl/Cpl/Algn TMOPP02GN15 2 2
81 790
10 . Hyd.Jack (>50-100MT) SERVICING TMHJK03GN86 9 10
82 800
10 . STEAM TUR (BEARING PEDESTAL) OH TMSTU61OH00 1 8
83 810
10 . CEP (>210-500MW#) Repl TMCEP03BD80 0 1
84 820
10 . CEP(>210-500MW#)-OH TMCEP03OH00 1 1
85 830
10 . Vac Pp/ Blwr (>20NM3) Repl TMVPP03BD80 0 1
86 840
10 . Vac Pp/ Blwr (>20NM3) OH TMVPP03OH00 1 1
87 850
10 . SAFETY (EXTERNAL) OPN/MTC SASFT01GN70 2 24
88 860
89 20 .10 DEPTT <> MAN.DEP-HSW TMDEP00GN60 3 1,200

90 20 .20 DEPTT <> MAN.DEP-SW TMDEP00GN60 2 2,400

91 20 .30 DEPTT <> MAN.DEP-SSW TMDEP00GN60 1 3,000

92 20 .40 DEPTT <> MAN.DEP-USW TMDEP00GN60 0 3,600

93 20 .50 SAFETY (EXTERNAL) OPN/MTC SASFT01GN70 2 24

11117 45 44 55
 Rotodyne Engineering services Pvt Ltd.
PM/OH/SER/GM Plan according to AMC on various machineries
TURBINE AREA
Duration From 04.12.2020 to 03.12

Quantity /Type
2020 2021
ADD.
O/H B/D G/M CLNS CHKS RPLS MP DEC JAN FEB MAR APR MAY JUNE JULY AUG

20 1 1 1 1
4 5 5 5 5 5 5 5 5
124
200 8 8 8 8 8 8 8 8 8
1 1 1 1 1
1 1 1 1 1 2 2 2 2
8 1 1 1
4 1
1
5 1
8 1 1 1
6 1 1

2 1
12 1 1 1 1
1 1

6 1 1
2
2
2
2
2
6 1 1
4 1
3 1
44 2 2 2 2 2 1 2 2 1
88 4 3 4 4 3 3 4 4 3
2
2
4 1
1
1
4 1
4 1
4 1 1
1 1
1 1 1
1 1 1
4 1

4 1
4 1
1
1 1

1 1

3 1
4 1
1
1
4
4
4
2

6
4

4
4
4
10
10
 10
4

4
4

2
12
3
2
3
6
2
10
8
1
1
1
1
24
1200
2400
3000
3600
24
38 2 119 471 44 52 10248 27 23 25 24 27 28 27 26 27
om 04.12.2020 to 03.12.2022 (2 Years)

PLAN
1 2022

SEP OCT NOV DEC JAN FEB MAR APR MAY JUNE JULY AUG SEP OCT NOV DEC

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
1 1 1 1 1
1 1 1
1
1 1 1 1
1 1 1 1 1
1 1 1 1
1 1
1
1
1 1 1 1 1 1 1 1
1 1 1 1

1 1
1 1
1 1
1 1
1 1
1 1
1 1 1 1
1 1 1
1 1
2 1 2 2 2 2 1 2 2 2 1 2 2 2 1 2
4 3 3 4 3 4 4 3 3 4 3 4 3 4 3 4
1 1
1 1
 1 1
1 1 1
1
1
1 1 1
1 1 1
1 1
1 1
1 1 1 1 1
1 1 1 1 1
1 1 1

1 1 1
1 1 1
1
1 1 1 1

1 1

1 1
1 1 1
1 1 1
1 1 1
28 31 32 32 29 29 29 29 29
 Date

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
 Rotodyne Engineering serv
PM/OH/SER/GM Plan according to AMC
NTPC Kahalgaon Super Thermal Power Project
Site
ARC for rot. equp. of S-I TG area & MPH Quantity /Type

Sr. No. Machine Description CODE QTY QTY DONE PM INS SER O/H

1 10 .10 BFP (BRG) TMBFP08OH000 8 8

2 10 .20 BFP(>110-210MW#) TMBFP02OH00 1 5 5
3 10 .30 BFP (>110-210MW#) ATTEND BREAKDOWN TMBFP02BD00 1 2
4 10 .40 BFP (CARTRIDGE) Repl TMBFP52BD80 0 3
5 10 .50 BFP (CARTRIDGE) OH TMBFP52OH00 1 3 3
6 10 .60 COUPLING (<>) ALIGNING BMCPL00GN00 3 30
7 10 .70 HP Water Pump (<>) Attend Defect TMHPP00BD00 0 30
10 .80 STRAINER (<>) Cleaning TMSST00GN10 0 30
8
9 10 .90 BFP (MECHSEAL COOLER) Cleaning TMBFP54GN10 0 16

10 10 .100 HYD CPLG (FUSIBLE PLUG) Repl TMHCP56BD80 0 16

10 .110 Turbine Gov. Sys (GOV RACK) Attend Defec TMTGS52BD00 0 1
11
10 .120 HYD CPLG (<>) Serv TMHCP00OH00 0 3
12 3
13 10 .130 CEP(>110-210MW#)-OH TMCEP02OH00 1 6 6
14 10 .140 HP Water Pump (<>) Serv TMHPP00OH00 0 20 20
15 10 .150 LP Water Pump (<>) Serv TMLPP00OH00 0 10 10
10 .160 OIL PP (<>) Serv TMOPP00OH00 0 14
16 14
10 .170 Chem Dosing Pump (<>) Serv TMCDP00OH00 0 16
17 16
18 10 .180 HP Water Pump (<>) 12W Chks TMHPP00PM01 2 120

19 10 .190 OIL PP (<>) 12W Chks TMOPP00PM01 2 105

20 10 .200 Chem Dosing Pump (<>) 12W Chks TMCDP00PM01 2 35

10 .210 MS Piping (Dia<=6") Cleaning TMMSL01GN10 0 2
21
22 .
ARC for rot. equp. of S-II TG area
23
24 20 .10 BFP (SUC STRNR) Cleaning TMBFP53GN10 0 36
20 .20 STRAINER/FILTER (300NB) Cleaning TMSST08GN10 0 40
25
26 20 .30 BFP (CARTRIDGE) Repl TMBFP52BD80 0 1

27 20 .40 BFP (>210-500MW#) RPL-M-SEAL TMBFP03BD79 8 12

20 .50 BFP BP (BRG) INSPECTION TMBBP05GN40 2 32
28 32
20 .60 BFP BP(>210-500MW#)-OH TMBBP03OH00 1 3
29 3
30 20 .70 TD BFP Turbine (BRG) INSPECTION TMBFT03GN40 2 8 8
31 20 .80 Gear Boxes (GEARS) OH TMG/B54OH00 1 4 4
20 .90 Turbine Gov. Sys (SERVOMOTORS) TMTGS54GN00 5 25
32 ADJUSTMEN
 20 .100 Turbine Gov. Sys (PILOT VV) Serv TMTGS53OH00 0 12
33 12
34 20 .110 CEP (>210-500MW#) RPL-M-SEAL TMCEP03BD79 8 10

35 20 .120 LP Water Pump (Dia>6"-12") 12W Chks TMLPP02PM01 2 200

20 .130 OIL PP (<>) 12W Chks MMOPP00PM0 65
36 12
37 20 .140 LP Water Pump (Dia>12") OH TMLPP03OH00 1 18 18
38 20 .150 LP Water Pump (Dia>12") INSPECTION TMLPP03GN40 2 8 8
39 20 .160 LP Water Pump (Dia>12") Decpl/Cpl/Algn TMLPP03GN15 2 20

40 20 .170 LP Water Pump (<>) Serv TMLPP00OH00 0 16 16

20 .180 LP Water Pump (<>) Decpl/Cpl/Algn TMLPP00GN15 2 15
41
42 20 .190 Chem Dosing Pump (<>) Serv TMCDP00OH00 0 12 12
20 .200 Turbine LOP(<>)-OH TMLOP00OH00 1 6
43 6
ARC for rot. equp. of CW area
30 .10 CW PUMP (<>) OH OSCWP00OH0 4 4
44 01
30 .20 CW PUMP (<>) Serv OSCWP00OH0 2 2
45 00
30 .30 HT MOTORS (ROTOR) INSPECTION ELHTM14GN40 2 4 4
46
30 .40 VERT PP (>90KW) OH OSVTP04OH00 1 1 1
47
30 .50 CW SYSTEM <> OH OSCWS00OH0 2 1
48 01
30 .60 Duct (<>) Repair OSDCT00BD80 1 4
49
30 .70 TW Screen(<>)-OH OSTWS00OH0 01 4 4
50
30 .80 TW Screen (<>) Serv OSTWS00OH0 00 100 100
51
30 .90 CW PUMP (<>) 12W Chks OSCWP00PM0 10
52 12
30 .100 TW Screen (<>) 02W Chks OSTWS00PM0 02 160
53
30 .110 TW Screen (<>) Choking Removal OSTWS00GN1 03 200
54
30 .120 Duct (BEAM) Repl OSDCT55BD80 0 4
55
56 30 .130 Pit/ Sump (<>) Cleaning OSPIT00GN100 4
30 .140 EOT/Cranes (>15-30MT) Statutory Testing OSEOT02GN85 3 4
57
30 .150 Misc Works (<>) Attend Defect OSMSW00BD0 250
58 00
ARC for common work S-I &II TG area
59 40 .10 CENTRIFUGE (<>) 04W Chks TMCEN00PM00 4 225
40 .20 CENTRIFUGE (<>) OH TMCEN00OH00 1 11
60 11
40 .30 Submersible Pumps(<>)-Serv TMSUP00OH00 0 56 56
61
40 .40 Misc Works (<>) MANPOWER GANG(ADL) TMMSW00GN6 1,095
62 24
TOTAL 3158 0 52 269 66
todyne Engineering services Pvt Ltd.
M Plan according to AMC on various machineries
Duration From 01.06.2021 To 31.05.2022 (1 YEAR)
Quantity /Type PLAN
2021 2022
CLN CHK ADD.
B/D G/M RPLS JUNE JULY AUG SEP OCT NOV DEC JAN FEB MAR
S S MP
1 1 1 1 1 1 1
1 1 1 1
2 1 1
3 1 1 1
1 1 1
30 2 3 2 3 2 3 2 3 2 3
30 2 3 2 3 2 3 2 3 2 3

30 2 3 2 3 2 3 2 3 2 3
16 2 1 1 2 1 1 2 1 1 2
16 1 1 2 1 1 2 1 1 2 1

1 1

1 1
1 1
2 1 2 1 2 1 2 1 2 1
1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 2 1 2 1 2
120 10 10 10 10 10 10 10 10 10 10
105 9 9 9 9 7 9 9 9 9 9
35 3 3 3 3 3 2 3 3 3 3

2 1

36 3 3 3 3 3 3 3 3 3 3

40 3 3 3 3 3 4 3 4 3 4
1 1
12 1 1 1 1 1 1 1 1 1 1

2 3 2 3 2 3 2 3 3 3

3
1 1 1 1 1 1
1 1 1

25 2 2 2 2 2 2 2 2 2 3
 1 1 1 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1 1
200 17 16 17 17 16 17 17 17 17 17

65 5 5 6 5 6 5 6 5 5 6
1 1 1 2 1 1 2 1 2 2
1 1 1 1 1 1
20 2 2 1 1 2 2 2 1 2 1
1 1 1 1 1 2 1 2 1 2

15 1 1 1 2 1 2 1 1 2 1
1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

1 1 1

1 1

1 1 1

4 1 1 1

1 1 1

8 8 9 8 9 8 8 8 9 8

10 1 1 1 1 1 1 1 1

160 13 13 13 14 13 13 14 13 13 14

200 16 17 16 17 16 18 16 17 16 18

4 1 1 1
4 1 1 1

4 1 1 1

250 20 21 20 22 20 21 21 22 19 21

225 18 20 17 21 18 19 18 19 18 20

1 1 1 1 1 1 1 1 1

5 5 4 5 5 4 5 5 4 5

1095 91 91 91 91 92 91 91 92 91 91
2 575 128 924 46 1095
 Date
2022

APR MAY Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1
1

2 3
2 3
2 3
1 1
1 2

1
1
2 2
1 1

1 2

1 2
10 10
9 8
3 3

3 3

3 4

1 1

3 3

1 1
1

2 2
1 1
1 1
17 17

5 6
2 2
1 1
2 2
1 2

1 1
1 1

9 8

1 1

13 14

16 17

1
1

22 21

18 19

1 1

5 4

92 91
Date

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31