Department: Piping

Document No: 00/L.02A/0010

Document TITLE: PIPING MATERIAL SPECIFICATION - PP3

PROJECT REFERENCE
B 25 Sep 2020

Project No: 79222400

Project Location: Singapore
Project Title: Tuas API Site Facility Extension
Client: Pfizer

APPROVALS

Rev Issue Date Pages Revision Description Prepared Checked Approved

A 15 Sep 2020 ALL For Review MC BC KB

B 25 Sep 2020 ALL Issue for Use MC KB KB

 TABLE OF CONTENTS

1. BASIC DETAIL .................................................................................................................................................................. 3

2. SPECIFICATION TABLE ................................................................................................................................................ 3
3. PP3 NOTES ....................................................................................................................................................................... 4
Project Nº. 79222400 Revision B
Project Title. Tuas API Site Facility Extension Page 3 of 5
Document Nº. 00/L.02A/0010 Date 25 Sep 2020

1. BASIC DETAIL

Construction: All Sizes – Heat Fusion Butt Weld

Basic Material: Polypropylene R Double Containment
Primary Flg. Rating & Facing: PN10 Flat Face
Temperature / Pressure: 2 barg @ 60°C (29 psig @ 140°F) (Note 2)
Corrosion Allowance: 0.00 mm
Applicable Sizes: DN 25 – DN 450

2. SPECIFICATION TABLE

ITEM RATING & TYPE MATERIAL OR MANUFACTURER NOTE

Carrier Pipe
DN 25 - 32 Polypropylene PPR PN 10 AGRU 1,2,3,4,5,6,
7,8,9,10,11
DN 63 - 90 Polypropylene PPR PN 6 AGRU
DN 110 - 450 Polypropylene PPR PN 3.2 AGRU

Containment
Pipe
DN 63 Polypropylene PPR PN 10 AGRU 1,2,3,4,5,6,
7,8,9,10,11
DN 90 Polypropylene PPR PN 6 AGRU
DN 110 - 630 Polypropylene PPR PN 3.2 AGRU

Fittings
DN 25 - 450 Elbows, tees, laterals, reducers, AGRUSAFE Double Containment Piping System 1,2,3,4,5,6,
caps, dog bones, spider clips, or Owner approved equivalent 7,8,9,10,11
support clips. TP 1
Polypropylene Simultaneous
Welding
Joints Heat Fusion welding only - No AGRU 1,2,3,4,5,6,
Cement 7,8,9,10,11

Flanges
DN 25 - 450 Stub Flange, PP PN10 DIN Std AGRU 1,2,3,4,5,6,
DN 25 - 450 Backing Ring, PP PN 10 DIN Std AGRU 7,8,9,10,11
DN 25 - 450 Blind Flange, PP PN 10 DIN Std AGRU

Gaskets
DN 25 – 450 PN10 Non-Asbestos full-face ring Garlock EPDM or approved equivalent
type 3 MM thk
Bolts
304SS Studs DIN 13PT 13 / GR8 Nuts 12
Branch
Connections
All sizes Use Tees, Reducing Tees & AGRUSAFE Double Containment Piping System 1,2,3,4,5,6,
Laterals for all branch connections 7,8,9,10,11
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Document Nº. 00/L.02A/0010 Date 25 Sep 2020
CARRIER & CONTAINMENT PIPE SIZES

Carrier Size PN Containment Size PN

DN 25 10 DN 63 10
DN 32 10 DN 90 6
DN 63 6 DN 110 3.2
DN 90 6 DN 160 3.2
DN110 3.2 DN 160 3.2
DN 160 3.2 DN 250 3.2
DN 200 3.2 DN 315 3.2
DN 250 3.2 DN 355 3.2
DN 315 3.2 DN 400 3.2
DN 355 3.2 DN 560 3.2
DN 450 3.2 DN 630 3.2

3. PP3 NOTES - (ALTHOUGH ONLY CERTAIN NOTES ARE REFERENCED, ALL NOTES APPLY.)

1. Piping system components shall be products of one manufacturer.

2. All Piping joints shall be made by the manufacturer’s recommended Butt-Welding Fusion
process. Piping system manufacturer's qualified installation instructor (not a sales
representative) shall make periodic visits to site to supervise installation of piping system.
One visit shall be at start of installation to instruct the Subcontractor's personnel in
installation of piping system and remainder of visits shall be at 30%, 60% and 90% of
completion.

3. Manufacturer's qualified representative shall supervise unloading, installation and testing

and instruct the Subcontractor on unloading, installation and testing of system.
Manufacturer's representative shall instruct and certify the Subcontractor on proper
installation procedures. Manufacturer's representative shall confirm his observations,
training completion and record of those that completed in writing to the Owner's
Representative.

4. Materials shall be unloaded, handled and set in place in accordance with methods
recommended by manufacturer.

5. Install system in accordance with manufacturer's installation instructions and under

manufacturer's supervision. Pitch piping system as shown on the Drawings.

6. The Subcontractor shall furnish to the Owner's Representative written confirmation from
manufacturer's representative certifying that pipe and fittings furnished meet specified
requirements and that system has been installed and tested in accordance with
manufacturer's recommendations and specified requirements.

7. Piping system manufacturer shall prepare and furnish product data and shop drawings.
Product data shall include manufacturer's published catalogue information, description of
materials, application data and installation instructions. Submit shop drawings of piping
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Document Nº. 00/L.02A/0010 Date 25 Sep 2020
layouts drawn to scale of 1:50 (1/4" = 1'-0"), specifically prepared for this Project that
include dimensions, details and information necessary to properly construct piping system
in accordance with requirements specified herein and those of manufacturer. Submittals
shall include location of field joints, joint treatments, hangers, internal and external
supports, expansion joints, expansion loops (size and location), anchors, guides, valves,
drain fittings and valves, leak detection layouts and details, stress analysis calculations of
piping system based on steaming piping system using 1barg (15 psig) saturated steam,
testing data, borescope documentation and other pertinent data and information.

8. Furnish to the Owner for approval, properly identified samples of factory-fabricated

containment piping with outer casing, inner piping, fittings, anchors and accessories. In
addition, factory-prepare and submit typical field joints that have been cut away to show
completed joint assembly for joints.

9. Maximum operating pressure/temperature ratings are for pipe, fittings, flanges and valves.

10. Material certificates are required for metallic materials used in this specification, in
accordance with EN 10204:2004 Type 3.1. Submit material certificates for each mill heat
number. Material certificates shall document chemical composition for each pipe, fitting,
valve and accessory furnished.

11. Backfill in accordance with the piping manufacturer’s written recommendations. Use clean
backfill without sharp stones. The first foot of backfill shall be free of frozen soil, rocks and
other debris. Refer to Plumbing Underground Details.

12. Studs and nuts shall be marked with manufacturer’s identification and grade. Provide
material certificates in accordance with EN 10204:2004 Type 2.2.

END OF SPECIFICATION