2 QD134-15

3 QD134-15
4 QD134-15
INTRODUCTION

5 QD134-15
1. INTRODUCTION TO YOUR CAR

1.1 DASHBOARD LAYOUT

6 QD134-15
1.2 DASH CONFIGURATIONS

1.3 ENGINE BAY LAYOUT

7 QD134-15
1.4 FRONT SUSPENSION LAYOUT

1.5 REAR SUSPENSION LAYOUT

8 QD134-15
1.6 ECU LOCATION

1.7 REVERSE LEVER LOCATION

9 QD134-15
2. RUNNING YOUR CAR

o
o

o
o

10
QD134-15
2.1 PRE-SESSION CHECKS

o
o
o
o
o

° °
° °

2.2 DRIVER CONTROLS

→ → → → → →
11 QD134-15
12 QD134-15
2.3 ADJUSTING THE SEAT AND PEDALS

13 QD134-15
3. NEW CAR SHAKEDOWN

3.1 SHAKEDOWN GUIDE

o
o

o
o
o

14 QD134-15
 o

o
o
o

3.2 BEDDING IN THE BRAKES

15 QD134-15
4. TYRE MANAGEMENT

o
o
o

4.1 TYRE WEAR PATTERNS

4.2 TYRE CONDITIONS

16 QD134-15
5. WORKSHOP CAR MAINTENANCE

17 QD134-15
6. SETTING UP THE CAR

6.1 HOW TO SET UP THE CAR

6.2 CORNER WEIGHTS

18 QD134-15
6.3 DUNLOP SETUP SHEET

Camber Toes

2mm 2mm
-2.5 -2.5 OUT OUT

3mm 3mm
-2.0 -2.0 IN IN

Avo Dampers Springs/Preload Avo Dampers Corner weights (Est) / Drop Height
+10 FARB +10 Front diffuser H
Soft 15.8mm 65mm 50mm 65mm
7" Medium 19mm 7"
300lbs Hard 22.2mm 300lbs
+4 +4
Weight Cross% Weight
Estimate Estimate
Total weight kg
122 120
482 +80kg BW
Rake mm
Avo Dampers Springs/Preload Avo Dampers
+6 RARB +6 65mm 65mm
Soft 12.7mm
7" Medium 15.8mm 7"
250lbs Hard 19mm 250lbs
Weight Weight
Estimate Estimate

137 157

Tyre Pressures PSI (Cold & Hot) PADS SR8 Gearing

Dunlop PF 01 Short n/a
24 SP Sport 24 Medium n/a
Long n/a
X long n/a
29 29
SR3 Gearing
3.409 n/a
Rear Wing PADS 3.235 n/a
PF 01 3.071 n/a
26 26 2.917 n/a

Chain Drive Gearing

32 32 FRONT REAR
17 46

Note: When carrying out set-up on flat-patch, set tyre pressures to hot pressure. Ensure that they are returned to cold pressures
after setup is complete.

19 QD134-15
6.4 2018 HANKOOK SETUP SHEET

20 QD134-15
6.5 2019 HANKOOK SETUP SHEET

21 QD134-15
6.6 WET WEATHER SET-UP

22 QD134-15
6.7 DUNLOP DROP HEIGHTS

23 QD134-15
6.8 2018 HANKOOK DROP HEIGHTS

24 QD134-15
6.9 2019 HANKOOK DROP HEIGHTS

Front Drop Height

Rear Drop Height Measurement
Measurement (On top of rocker
pivot point)

Rear Ride Height Front Ride Height

Measurement Measurement

25 QD134-15
7. CAR SERVICING

7.1 FILTER SERVICING

7.2 IMPORTANT MAINTENANCE TIPS

o
o

26 QD134-15
7.3 ADJUSTING THE CHAIN TENSION

7.4 CHANGING THE REAR SPROCKET

27 QD134-15
7.5 CHANGING THE FRONT SPROCKET

7.6 GEARSHIFT ACTUATOR SETUP

7.7 WHEEL SPEED SENSOR SETUP

28 QD134-15
7.8 BALANCING THE THROTTLE BODIES

7.9 COIL PLUG ORDER

29 QD134-15
7.10 CHECKING THE STARTER MOTOR AFTER A SPIN

_ +
8. TROUBLESHOOTING

8.1 NON STARTING

31 QD134-15
8.2 CHARGING ISSUES

32 QD134-15
8.3 GEARSHIFT ISSUES

8.4 RELAYS

33 QD134-15
9. REFERENCE MATERIAL

9.1 OILING SYSTEM (DRY SUMP)

34 QD134-15
9.2 WET SUMP LAYOUT

35 QD134-15
9.3 ENGINE CONTROL PARAMETERS

9.4 COMMON PARTS

36 QD134-15
9.5 FLUIDS

9.6 SPECIALIST TOOLS

37 QD134-15
9.7 TORQUE GUIDE
39 QD134-15
9.8 GEAR RATIOS

Front 15T
Part No. TC0052
Rear 43 44 45 46 47 48 49 50 51 52
Gear Input Output Ratio Part No. TC0053 TC0054 TC0033 TC0034 TC0035 TC0036 TC0037 TC0038 TC0039 TC0050
1st 13 34 2.615:1 1st 54 52 51 50 49 48 47 46 45 44
2nd 16 31 1.938:1 2nd 72 71 69 68 66 65 63 62 61 60
3rd 19 29 1.526:1 3rd 92 90 88 86 84 82 81 79 77 76
4th 21 27 1.286:1 4th 109 107 104 102 100 98 96 94 92 90
5th 22 25 1.136:1 5th 123 121 118 115 113 110 108 106 104 102
6th 23 24 1.043:1 6th 134 131 128 126 123 120 118 115 113 111

Front 16T
Part No. TC0048
Rear 43 44 45 46 47 48 49 50 51 52
Gear Input Output Ratio Part No. TC0053 TC0054 TC0033 TC0034 TC0035 TC0036 TC0037 TC0038 TC0039 TC0050
1st 13 34 2.615:1 1st 57 56 55 53 52 51 50 49 48 47
2nd 16 31 1.938:1 2nd 77 75 74 72 71 69 68 66 65 64
3rd 19 29 1.526:1 3rd 98 96 94 92 90 88 86 84 83 81
4th 21 27 1.286:1 4th 116 114 111 109 106 104 102 100 98 96
5th 22 25 1.136:1 5th 132 129 126 123 120 118 115 113 111 109
6th 23 24 1.043:1 6th 143 140 137 134 131 128 126 123 121 118

Front 17T
Part No. TC0049
Rear 43 44 45 46 47 48 49 50 51 52
Gear Input Output Ratio Part No. TC0053 TC0054 TC0033 TC0034 TC0035 TC0036 TC0037 TC0038 TC0039 TC0050
1st 13 34 2.615:1 1st 60 59 58 56 55 54 53 52 51 50
2nd 16 31 1.938:1 2nd 81 80 78 76 75 73 71 70 69 67
3rd 19 29 1.526:1 3rd 104 101 99 97 95 93 91 89 87 86
4th 21 27 1.286:1 4th 123 120 118 115 113 110 108 106 104 102
5th 22 25 1.136:1 5th 139 136 133 130 127 125 122 120 117 115
6th 23 24 1.043:1 6th 152 148 145 142 139 136 133 130 128 125

40 QD134-15
9.9 ROLL BAR SIZES

41 QD134-15
9.10 COMPONENT LIFING

9.11 SERVICE SCHEDULE

42 QD134-15
9.12 REPACKING DRIVESHAFT GREASE

43 QD134-15
9.13 REPLACING CALIPER SEALS

44 QD134-15
9.14 STANDARD PRE-RACE/TEST CHECK SHEET

1. Bodywork
Check all bodywork for damage
Check all the lights function
Check the underside of the sidepods, diffuser and front splitter skid blocks
Put the car on a stand
Disarm the fire extinguisher
Drain the fuel and measure the amount
2. Shake Test
Check all corners for play in wheel bearings and rose joints
Check all steering components for play
Check rockers and dampers for play
Check the front diffuser
Fit new tyres if necessary, clean and fit valve caps
3. Data Check (See Data Manual for further information)
Check engine hours and overrevs
Check the data the following:
High water temperature
Oil surge, Low oil pressure
Gearshift decision’s
Charging trace
Full throttle, 4% on idle
Faulty sensors
4/5. Differential and Driveshafts
Inspect and grease the driveshafts
Check the clutch is working correctly
Check the differential has enough grease
Check the chain condition and tension
6/7/8/9. Suspension and Brakes
Clean the corners whilst checking for cracks on the following components:
Uprights, wishbones, nik-links
Chassis
Wishbone pick up points
Wishbone bushes
Clean and lube wheel nuts
Bleed the brakes and clutch
Check the condition of the brake pads
Check the balance bar
Repack the silencer if needed
10. Engine Bay
Clean the engine bay
Check wiring for signs of heat or chaffing
Check all oil pipes
Check all fuel lines
Check engine mounting bolts
Check all hose clamps
Check differential mounting bolts

45 QD134-15
Check exhaust primary bolts
Drain the catch tank
Clean the air filter and check the airbox bolts
Check the throttle cable, full throttle, tension.
Check all coolant pipes
11. Wiring
Check wiring in the engine bay for chaffing and signs of heat
Check HT leads
Check the condition of all connectors
Check the wheel speed sensor, gap (all four lights)
Check wiring behind the dash
Check all wiring is away or shielded from the exhaust
12. Paddleshift
Check paddleshift actuator bearings and length
Check blipper and shifting lines for leaks
Tighten valve block
13. Oil Filter
Drain the oil and remove the filter
Remove the 17mm drain bung and check the magnet for debris
Fill the car with new oil and fit new filter, re-Lockwire the bung when finished
Ensure the hose clip is fitted correctly onto the new filter
Dry crank the car to circulate the new oil
14. Run Up
Check coolant level
Start the engine check TPS and balance bodies
Warm the oil to 50deg
Hold the rpm at 4000rpm for 5 seconds and then turn engine off
Check the oil level and top up if needed
Check for any other signs of leaks
15. Spanner Check
Check all the following components:
Uprights, Wishbones, Pushrod’s, Rocker’s, Steering, Caliper’s, Pedal Box
Front Diffuser
Hose clips, Oil lines, Fuel lines, Water pipes
Air Jacks (Check for leaks)
16. Safety Systems
Check the seat belts are in date and are free from cuts and tears
Check the fire extinguisher is in date and full
17. Set Down/Set Up
Measure the car as it left the previous track and record
Set up the car for the next circuit
18. Clean The Car
Clean the interior, hoover the pedal box
Clean the bodywork
Polish the car
19. Re-fit Bodywork
Fit diffuser and bodywork ensuring lights are connected and working
Check cockpit controls
Check all the latches and dzus fasteners on the bodywork
Fit the rear tie downs

46 QD134-15
47 QD134-15
48 QD134-15
SR1 DUNLOP SETUP SHEET

Camber Toes

2mm 2mm
-2.5 -2.5 OUT OUT

3mm 3mm
-2.0 -2.0 IN IN

Avo Dampers Springs/Preload Avo Dampers Corner weights (Est) / Drop Height
+10 FARB +10 Front diffuser H
Soft 15.8mm 65mm 50mm 65mm
7" Medium 19mm 7"
300lbs Hard 22.2mm 300lbs
+4 +4
Weight Cross% Weight
Estimate Estimate
Total weight kg
122 120
482 +80kg BW
Rake mm
Avo Dampers Springs/Preload Avo Dampers
+6 RARB +6 65mm 65mm
Soft 12.7mm
7" Medium 15.8mm 7"
250lbs Hard 19mm 250lbs
Weight Weight
Estimate Estimate

137 157

Tyre Pressures PSI (Cold & Hot) PADS SR8 Gearing

Dunlop PF 01 Short n/a
24 SP Sport 24 Medium n/a
Long n/a
X long n/a
29 29
SR3 Gearing
3.409 n/a
Rear Wing PADS 3.235 n/a
PF 01 3.071 n/a
26 26 2.917 n/a

Chain Drive Gearing

32 32 FRONT REAR
17 46

Note: When carrying out set-up on flat-patch, set tyre pressures to hot pressure. Ensure that they are returned to cold pressures
after setup is complete.

49 QD134-15
SR1 2018 HANKOOK SETUP SHEET

50 QD134-15
51 QD134-15
52 QD134-15
10. VERSION HISTORY

53 QD134-15
54 QD134-15
55 QD134-15