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Abstract
Non-circularity in bearing bore is obvious due to manufacturing irregularities like eccentricity in tool and job axis, small-amplitude
vibration during machining, etc. But design relations/charts in journal bearing are based on bore circularity concept. Hence in reality
non-circularity in bearing bore is bound to occur. The non-circularity in this paper is assumed to be elliptical and the numerical solution
of Reynolds equation and Energy equation has been carried out for an elliptic bore journal bearing to outline the temperature profile.
A comparison is made with the circular case to analyse the effect of this irregularity. The energy equation is solved adiabatically.
r 2006 Elsevier Ltd. All rights reserved.
Keywords: Elliptic bore; Journal bearing; Temperature profile; Film thickness; Pressure
1. Introduction and Bupara [9] have carried out adiabatic solution for
finite-width journal bearing.
Reason and Narang [1] have presented a simple Based upon the observation of above literature it has
technique for the rapid design of steady-state journal been realized that inclusion of bore irregularity in film
bearing. This technique is amendable to hand calculator thickness expression can be more realistic in predicting the
use. The results are compared with the numerical solutions various parameters of a journal bearing to better accuracy.
for the relevant design parameters. Bearing designers can It should not be confused here as elliptic bearing which is
utilize this technique over a wide range of (L/D) ratio with the lobe bearing made for the particular purpose. In this
great accuracy. Crosby [2] has investigated the perfor- case ellipticity is a irregularity present in a bearing. Such
mance of a journal bearing with a slightly irregular bore by bearing is the approximation of shape in form of an ellipse
assuming the bore to be elliptical and developed the to consider mathematically the bore irregularity found in
governing equation in that case. common circular bearing because of manufacturing in-
Jang and Chang [3] have presented the adiabatic accuracy and/or wear over a period of time of the bearing
solutions for a finite-width hydrodynamic journal bearing operation. This irregularity changes the load-carrying
with non-Newtonian lubricant using power-law model. The capacity by developing more than one reduced positive
oil film viscosity is taken as a function of temperature pressure zones, and hence a study to predict the
according to exponential law. The performance character- performance due to non-circularity of the bore is essential
istics are obtained for various values of non-Newtonian and lead to this paper (circular bore being only a
power-law index. Barwell has developed an ampirical theoretical possibility). Fig. 1 below shows an elliptic bore
relation of temperature and pressure considering the bearing.
thermal equilibrium of plain journal bearing [4,5]. Pinkus
Corresponding author. Wolfson School of Mechanical and Manufac- 2. Isothermal pressure computation for elliptic bore bearing
turing Engineering, Loughborough University, Loughborough, LE11
3TU, UK. Tel.: +44 7833991888/7971382690; fax: +44 1509 227 648. Based on the geometry the non-dimensional film
E-mail address: P.C.Mishra@lboro.ac.uk (P.C. Mishra). thickness is predicted by Crosby [2] for global orientation
0301-679X/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.triboint.2006.04.009
ARTICLE IN PRESS
454 P.C. Mishra et al. / Tribology International 40 (2007) 453–458
Nomenclature Tratio temperature ratio ¼ ðT T 0 Þ=T 0
U journal velocity, m/s
A,B,E,F parameters substituted in energy equation X coordinate in the direction of relative motion
C radial clearance, mm z axial coordinate
Cp lubricant specific heat, J/kg 1C Z non-dimensional axial coordinate ¼ 2z=l
d journal diameter, mm
e eccentricity Greek letters
episothermal error for convergency of isothermal pressure
epthermal error for convergency of thermal pressure a inclination of major axis with load line, radian
adissipation dissipation
2 number ¼ ð2pN ÞZ0 bthermal rC p
eT error for convergency of temperature
R=c Þ
G non-circularity coefficient ¼ ðRmax Rmin Þ=c
e eccentricity ratio
h dimensional film thickness (¼ Hc), mm b length–diameter ratio (¼ L/D)
H non-dimensional film thickness ¼ 1 þ G cos2
bthermal viscosity temperature index
ðy aÞ þ e cosðy fÞÞ
d ratio of Rmax to Rmin
L bearing length, mm
Z local viscosity, Pa S
N rpm Z0 reference viscosity, Pa S
p dimensional pressure, N mm22
Z̄ non-dimensional viscosity
3 ¼ Z=Z0
P non-dimensional pressure, pC Zo r lubricant density, kg m
rb bearing radius, mm
y angular location of the film with respect to load
rj journal radius, mm
line, rad
Rmaj major radius of bearing, mm
C clearance ratio
Rmin minor radius of bearing, mm
f attitude angle, rad
T temperature at a point, 1C
x ratio of bearing dimension
T0 initial lubricant temperature, 1C o angular velocity, rad/s
T̄ non-dimensional temperature ¼ bthermal
ðT T 0 ÞÞ
Line of Centers
Φ
Load Line
α
Journal
θ
aj
Rm
ob
Φ)
(θ−
o
in
ω Rm
M
,y)
p(x
rj
h
1.5
G=0.0
0.4 G=0.1
G=0.3
G=0.5
0.3 G=0.8
G=1.0
0.2 G=2.0
G=3.0
0.1
0
0 20 40 60 80 100 120
-0.1
Node theta (Direction of rotation)
1 D H 2 qP Rearranging Eq. (9),
B¼ ,
12 L Z̄ qZ 1 qT̄ 1 2 qP qT̄ 1 2 qP qT̄
eT̄ H þ H
2 qy 12 qy qy 12b2 qZ qZ
or 2 2
2T̄
30e 30 2 qP 30 2 qP
2 ¼ þ H þ H ,
1 D H qP H2 12 qy 12b2 qZ
B¼ , (6)
12 L eT̄ qZ or
30 1 2 qP qT̄ 1 2 qP qT̄
1 2T̄ þ 1 þ T̄ H þ H
Z 2 H2 12 qy qy 12b2 qZ qZ
1
1 H 2 qP " ( 2 2 )#
E¼ 1 ð1 2xÞ dx, 1 qT̄ 30 2 qP 30 qP
0 2 Z̄ qy ¼ H þ 2
H2 ,
2 qy 12 qy 12b qZ
or or
" ( 2 )#
1qT̄ 30 2 qP 2 30 2 qP 1 2 qPqT̄ 1 2 qP qT̄ 30
H þ H H þ H þ 2
2 qy 12 qy 12b2 qZ 12 qy qy 12b2 qZ qZ H
T̄ ¼ . (10)
1 2 qPqT̄ 1 2 qP qT̄ 60
H þ H
12 qy qy 12b2 qZ qZ H2
2
1 H4 qP Following convergence criteria has been adapted for
E ¼1þ , (7) computing the temperature:
12 e2T̄ qy
Pn Pm
Kþ1 K
i j
P i;j P i;j
Kþ1
p0:005. (11)
F¼ ð1 2xÞ
1 i j
Pi;j
0 2 Z̄ qy
2 2 Pn Pm
Kþ1
1 D H qP
ð1 2xÞ dx, i j
Pi;j PKi;j
2 L Z̄ qZ Errorpthermal ¼ Pn Pm
Kþ1
p0:02. (12)
i j
Pi;j
or
2 2 Pn Pm
Kþ1 K
1 H qP i j
T i;j T i;j
F¼
12 beT̄ qZ
. (8) ErrorT ¼ Pn Pm
Kþ1
p0:02.
(13)
i j
T i;j
Direction of Rotation
60 1.12
2 4 6 8 10 12 14 16
Temperature (in degree C)
50
Axial Direction
40
Fig. 9. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 0.1.
30 G=0.0
G=0.3
20 G=0.5 90
G=0.8 1.13
G=1.0 80 1.12
10
G=3.0 70 1.11
Direction of Rotation
0 1.1
60
0 50 100 150 200 250 300 350 400 1.09
50
Theta (Degree) 1.08
40 1.07
Fig. 6. Temperature profile along the direction of rotation, e ¼ 0.1, 1.06
30
b ¼ 1.0. 1.05
20
1.04
60 10 1.03
2 4 6 8 10 12 14 16
Temperature (in degree C)
50
Axial Direction
40
Fig. 10. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 0.3.
30
G=0.0 90
G=0.3 1.13
20
G=0.5 80 1.12
G=0.8 1.11
70
Direction of Rotation
10 G=1.0
1.1
G=3.0 60
0 1.09
0 50 100 150 200 250 300 350 400 50 1.08
Theta (Degree) 40 1.07
30 1.06
Fig. 7. Temperature profile along the direction of rotation, e ¼ 0.1, 1.05
b ¼ 2.0. 20
1.04
10 1.03
90
2 4 6 8 10 12 14 16
1.16
80 Axial Direction
70 1.14
Fig. 11. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 0.5.
Direction of Rotation
60 1.12
50 1.1
produces cooling effect in the bearing and is operation
40
1.08 friendly but the pressure is also reduced due to the increase
30
1.06
non-circularity. Hence there should be a compromise
20 between these two governing parameters.
1.04
10 A set of contour plots of the temperature ratio T ratio is
developed for the same condition as it is for pressure
2 4 6 8 10 12 14 16
profile, b ¼ 1:0 and e ¼ 0:1. The entire bearing surface
Axial Direction
which is opened as a grid is divided into 94 elements in
Fig. 8. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 0.0. the direction of rotation for entire 3601 circumference and
ARTICLE IN PRESS
458 P.C. Mishra et al. / Tribology International 40 (2007) 453–458
90 90
1.11 1.065
80 80 1.06
1.1
Direction of Rotation
70 70 1.055
Direction of Rotation
1.09
60 1.05
60
1.08 1.045
50 50
1.07 1.04
40 1.06 40 1.035
30 1.05 30 1.03
20 1.025
1.04 20
1.02
10 1.03 10 1.015
2 4 6 8 10 12 14 16 2 4 6 8 10 12 14 16
Axial Direction Axial Direction
Fig. 12. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 0.8. Fig. 15. Temperature contour plots, b ¼ 1.0, e ¼ 0.1, G ¼ 3.0.
90
1.1
80 duplicated after the non-circularity of 0.3 and the
1.09
70
temperature rise is less in the case of a journal bearing
Direction of Rotation
[1] Reason BR, Narang IP. Rapid design and performance evaluation of
90 steady state Journal bearing—A Technique amenable to program-
1.08 mable Hand Calculator. Trans ASLE 1981;25(4):429–44.
80
[2] Crosby WA. An investigation of performance of journal bearings with
70 1.07
slightly irregular bore. Tribol Int 1992;25(3):199–204.
Direction of Rotation
60 1.06 [3] Jang JY, Chang CC. Adiabatic analysis of finite width journal bearing
with non-newtonian lubricants. Wear 1988;122:63–75.
50 1.05 [4] Barwell FT, Lingard S. The thermal equilibrium of plain journal
40 bearing: In: Proceedings of the Leeds–Lyon Conference, Lyon,
1.04
30
September 1979. Bury St.Edmunds, England: Mechanical Engineering
1.03 Publication; 1980.
20 [5] Barwell FT. Bearing systems principle and practice. Oxford: Oxford
10 1.02 University Press; 1979.
[9] Pinkus O, Bupara C. Adiabatic solution for finite journal bearing.
2 4 6 8 10 12 14 16 J Lubr Technol Trans ASME 1979;101:492–6.
Axial Direction