Manual - Panel Rollformer

Chapter 4
Panel Machine and Decoiler Layouts
 Panel Machine Layout

Station # 7 Station # 6 – Station # 5 – Station # 4 Station # 3 Station # 2 Station # 1

Over rollers Lipping Unit

In-feed
guide rollers

Material Emergency stop

Direction & Start button

Top roller ad-

juster block
Name Plate Top roller locking bolts
adjuster (in slots)
screws
Chain tensioners-
nylon
Temperature
sensor
Side Plate

Gearbox

Proximity Sensor
and Encoder located
under steel profile Drive Motor

Hydraulic Accumulator
motor

2
 Main Tool head Parts – [Side View]

Emergency Stop Hydraulic valves Main cylinder Top Manifold

(6) body

Wiring loom

Hydraulic
hose - tank
Top plate

Hydraulic hose -
pressure
Pause button

Lower
manifold

Pre flatten
roller unit

Material Direction

Flatten unit

Swage unit
Rivet unit

Tool support plate

3
 Main Tool head Parts – [Exit View]

Hydraulic Top Manifold Emergency

valves Stop

Hydraulic
valve – hershie
plugs

Pause button

Micro switch
connecting plug
Top Plate

Notch slide plate

Notch Punch
attached to slide
plate

Grease
nipple

Cut – Off Blade

Cut - Off
micro switch
adjuster
Cut - Off dies

Service punch
in guide

Notch micro
Cut - Off micro Notch micro switch adjuster Service punch
switch switch screw die in holder

4
 Main Electrical Cabinet Parts

DC Power Fuse – DC R8 Relay Regen.

supply power
Refer to electrical Resistor
supply drawing for more
details.
Main On/Off
switch on out-
side of cabinet

Dip Mint II Drive Mains

Switches Drive Filter Contactor

Wego Input/Output
Solid State Re-
lays (8)
Mains Circuit
Breaker

Circuit Breaker -
Hydraulic pump
motor

Low oil level

indicator

Computer plug Fuse – AC Pow- Earth star Fuses Cooling

on out side of AC power er supply point fan
cabinet supply

5
 Decoiler - Parts Layout

Power arm Power arm Front wheels Carriage

assembly stay arm assembly

6
 Decoiler Parts - [Side View]

Carriage lifting Jack top

chain roller

Power
arm stay

Handle
lock

Jack handle
storage rings
Jack
handle

Steering
handle

Back Back wheel Name Jack

wheel lock plate

7
 Decoiler Parts – Carriage

Carriage Decoiler Brake disc Scissor arm Carriage Scissor arm

spring brake disc adjuster spacer (9) wheels (4) roller (3)
screws

Nut handle Nut return

block

8
 Decoiler Parts – Power Arm

Gearbox Emergency Limit Switch Adjuster

Stop Bolts

Cam Switch

Jack Handle Motor over- Power Arm AC Power Swing Arm

load switch Motor Supply