Z-11 Z-11 Z-11

Hydraulic parts location diagram

Note:
1: It indicates TDN arrangement.
Z - 1 1 Hydraulic parts location diagram 2: It is removed from the serial number #582520 (the first vehicle).
Pressure sensor Proportional solenoid valve Pressure sensor (for Boom raising Solenoid valve
Solenoid valve
(for Boom lowering operation) SPS6 operation) SPS5 (for AML vent)
(for Winch high-speed lowering selection)
Pressure switch Pressure switch
Hydraulic pilot (Boom lowering) PS6 (Boom raising) PS5 Pressure switch
Hydraulic pilot
control valve (for Swing) Solenoid valve
control valve (Boom extending) PS3
Rerief valve (for Telescoping/Jib selection)
Hydraulic valve
Filter (for Winch brake) Pressure switch
(Main winch hoist-up) PS1 Pressure switch
Restriction Hydraulic motor (Jib tilting down) PS8
Remoto Restriction Solenoid valve (for Winch)
control Pressure switch
(for Top cylinder)
Obitrol valve (Main winch lowering) PS15 Pressure switch
(Jib tilting up) PS7
Check Flow control valve Counterbalance
valve (2nd/3rd boom valve Main winch
section length Pressure switch
Check valve (Boom retracting) PS4
correction ) Aux. winch
Check valve Filter Hydraulic motor Filter
(for Air conditioner) Elevation
Priority ( 1 Telescoping/Jib)
valve
Upside
Downside Restriction
Main winch Front of Pressure switch (Aux. View E
winch lowering) PS16
Filter vehicle
Pressure switch 79 Filter
Hydraulic valve Check Solenoid valve Hose reel (Aux. winch hoist-up) PS2 Proportional
(for Boom elevating valve Accumulator (for Air conditioner) solenoid valve
cylinder) Restriction
Hydraulic motor
Filter Detail of C
(for Swing) Hose reel
Telescoping pedal
Check Solenoid valve Telescoping Telescoping / Jib Filter
valve Aux. winch (for Jib Tilt / Telescoping ( 1 Elevation)
selection)
Swing
Rotary joint
Pilot check Pressure switch
valve (Left swing) PS10
Check
valve Filter Pressure switch
Tilt (Right swing) PS9
Check View H
valve Hydraulic oil Counterbalance
temp. SW Hydraulic oil valve
temp. SW
Relief valve
Right swing
proprtional valve Hydraulic motor Remoto control View D
Check (for Winch) valve Pressure switch installation diagram
Check valve
Solenoid valve valve Detail of B
(for Swing lock/free Radiator Oil cooler
selection) Stop valve Restriction Compound valve

Swing free Engine oil cooler Counterbalance

Boom telescoping
proprtional valve (for STG merging) (Retraction) cylinder (No.2) Pilot check valve
Filter
View K Boom telescoping
cylinder (No.1) valve Hose reel
Solenoid valve
(for Inching swing Counterbalance
selection) valve
Left swing Jib tilt
proprtional valve for Pilot check cylinder
(for Suspension cylinder valve for Switching circuit
selection) (Extension) selection with Accumulator
Hydraulic pilot
control valve (for Swing) Solenoid control valve Check valve
Boom telescoping Jib side up
Detail of F cylinder (No.3) cylinder Boom elevating cylinder
View A Jib telescoping Counterbalance retracting side
cylinder valve Pressure sensor pressure sensor
Solenoid valve (Torque converter pressure) SPS4
(for Suspension lock) Solenoid valve (for Hi)
View G Solenoid valve (for Lo) Solenoid valve (for R) Counterbalance Boom elevating cylinder Boom elevating cylinder
valve extending side
pressure sensor
(Front left) (Front left) Solenoid valve (for F2) SPS3
(Rear left) (Rear left) Suspension valve Solenoid valve (for F3)
Solenoid valve (for F1)
Jack Pilot check (Front right)
cylinder valve (Rear right) Solenoid valve Pilot check Reed switch Gear pump
(for Steering mode selection) valve (for 4WD detection) Pilot check
Pilot check Speed sensor (M) valve
valve View I Relief valve
Line filter Suspension
(Front right) Suspension Transmission cylinder
(Rear right) cylinder Solenoid valve
17-2 (Front right)
Solenoid valve
(for Suspension lock) View J Solenoid valve
Jack 17-4 (Rear right) Charging pump (for Slide)
(for Slide) Steering
cylinder 17-1 (Front left) (Torque converter oil) cylinder Solenoid valve
17-3 (Rear left) Steering Solenoid valve
Solenoid valve cylinder (for Steering mode Transmission (for Jack)
Extension (for Jack) selection)
cylinder
up:SL10 Temp. sensor
down:SL14 (Torque converter oil temp.)
up:SL9
down:SL13
Solenoid valve
X type outrigger Accumulator Filter up:SL12 (for Lock up) SL49
down:SL8 (It turns on electricity
(Front right) up:SL11 at lock up.)
(Rear right) down:SL7 Solenoid valve
(Front left)
(for P.T.O) SL41
(Rear left) Jack cylinder (It turns on electricity when P.T.O SW is ON.)
(Front left)
(Rear left) Pilot check (Front right) Solenoid valve
valve Steering Oil filter Variable plunger
Jack 17-2 (Front right) (Rear right) (for Jack) Check
cylinder pump
Solenoid valve
cylinder 17-4 (Rear right) Solenoid valve valve
17-1 (Front left) Pilot check (for Jack)
valve (for Slide) Torque
17-3 (Rear left) Oil filter converter Solenoid valve
Suspension Steering
Extension cylinder (for Slide)
cylinder cylinder
Filter Pump (for Emergency
steering) Oil cooler (Torque converter oil)
Suspension
Pilot check Tank cylinder Engine
Nissan Diesel GE13TC
Downside of Radiator
valve 2/4-wheel driving selection Electronic governor adoption
Check valve Check
valve air cylinder
Restriction Pilot check
Solenoid valve valve
Suspension valve
(for Unload) Check
valve Electric oil cooler (option)
H type outrigger Hydraulic valve Solenoid
(for Emergency steering control valve
selection)

16 WZ07-0451E 16
Z-12 Z-12 Z-12
Pneumatic parts location diagram
Low pressure indicator PS17
Z - 1 2 Pneumatic parts location diagram (for Parking brake)
(Contact closed during braking at 372Kpa (3.8kgf/cm2) or less.)
A.O.H A.O.H
Air tank booster booster
(front) (rear) Quick release valve Air tank

Air tank (23L + 16L) Pressure regulator Rear steering lock

On-load Air tank cylinder
Shuttle
Drain cock Shuttle valve Air tank
Un-load valve

Stop lamp switch PS19 Stop lamp switch PS18

(Contact closed (Contact closed
Air dryer
at 29Kpa (0.3kgf/cm2) or more.) at 29Kpa (0.3kgf/cm2) or more.)

Solenoid valve SL57

Oil reservoir (for Rear steering lock)
(Contact closed (It turns off electricity
when oil is low.) during locking.)
Cab Solenoid valve SL51
(for 2/4-wheel driving selection)
(It turns off electricity during 2-wheel driving.) View C
Filter
Solenoid valve SL54
(for Exhaust brake)
(It turns on electricity during braking.)
Dual Solenoid valve SL50
brake valve Low pressure indicator PS16 (for Parking brake)
(for Low air pressure) (It turns off electricity
(Contact closed at 540Kpa (5.5kgf/cm2) during braking.)
View A or less.)
Safety valve Body (Fix to Swing table side)
Install to Swing table. Cracking pressure
Install to inside Cab. Check valve
Install to bottom of Cab. Fully open pressure Upside
Plug (Not used) Downside
Drain cock
Drain cock Core (Fix to Chassis frame side)
Check valve I (Front brake)
Check valve K (Upper supply)
Filter J (Rear brake)
Drain cock Pressure regulator
Cab Check valve
On-load 114 Pneumatic port detail of
Un-load
top and bottom of Rotary joint
Disk brake
Disk brake (rear)
(front) Air dryer

Air inflator

Drain cock

Air compressor

Exhaust brake
cylinder

Pressure sensor

Parking brake Rotary joint

chamber 2/4-wheel driving
Check selection air cylinder
Air horn
valve
Retarder control
valve Solenoid valve SL55
Disk brake (for 3rd brake) Disk brake
(front) (It turns on electricity during braking.) (rear)
Retarder
Drain cock
Check Solenoid valve SL60
valve (for Air horn)
Reducing valve (It turns on electricity during alarming.)
Air tank

17 WZ08-0161E 17
 3 582789
Z-13 Z-13 582795 582881 Z-13
Applicable 2 5
Electrical parts location diagram (upper) serial No. 1 582618 4 582795

Z - 1 3 Electrical parts location diagram (upper)

1. Inside Cab
Full automatic jib specifications

for Radio antenna for Radio

Power tilt jib specifications Not to connect. Not to connect.
Connect to
Harness inside Cab.

Horn switch Level:

(Built-in LED for lamp)
Transmission selector SW:CN513,563
4th/5th/Top boom section extension switch for Radio speaker
Combination meter : CN810,811 (ISO arrangement)
AML external indicator lamp

TV tuner
(display) Switch, pressure
(Stop lamp)

Front wiper motor

for prevention Front wiper motor noise

(Tighten together with Wiper bolt.)
Accelerator sensor

Accelerator SW
Radio
Cigar lighter 4th/5th/Top boom section extension switch
Starter SW Tachograph (TDN arrangement)
View A CN507
for prevention Power window motor noise
Installation of Idle volume SW is indicated
by Operation, ASSY and Accelerator {1}. Flasher, unit (Tighten together with Flasher, unit.)
Secure the following connectors with fastener CN587,588
to be able to pull out from the inspection door. To combination, retarder SW
AML maintenance connector
Body : 1) MDT maintenance connector : CN639
Display : 2) Connector for Pilot pressure bleeding : CN820 Upper MDT
Fix with fastener. 3) Connector for engine speed output : CN819 To Harness with cab (L)
Room lamp (door side) (R)
Connect to AML harness Roof wiper motor
Working lamp
Connect to Swing table harness (for Air)
Bundle the cable (No.9 and No.20). for prevention
Roof wiper motor noise Air conditioner control panel
(for Radio antenna) (Tighten together with Clamp.)
Roll with yellow tape. Room lamp
(for Radio) Amplifier (loudspeaker) : CN803
(body)
(option)

for prevention
Power window motor noise
(Tighten together with Relay ASSY.)

for View system (Tighten together with

Relay ASSY.)
View B Low air pressure alarm buzzer : CN815,816
Relay ASSY Loosen up moderately the wirings that connect to
the AML (display) and the Combinetion meter
Relay to be able to connect/disconnect during extracting
each equipments from the panel.
Overwinding alarm buzzer Step lamp switch
: CN817
Terminal
converter
Emergency SW, System check AML alarm buzzer
Engine stop SW
Fuse (left)
Fuse (middle)
Fuse (right)

Boom • Swing table harness

Slip ring harness Power supply
for Air conditioner

Roof wiper relay

Connector for
Low noise selection
Front wiper relay Connect to AML harness
To door junction
Connector for
Accelerator stroke selector

for AML speaker Converter for tachograph Switch (for Power window) Step lamp
This is a device to activate Relief vent solenoid
by this wirings in AML failure. 343-532-01000 5
Normally roll the wirings with the tape. 343-530-61000 6

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 7 582687
Z-13 Z-13 585669 Z-13
Applicable 6
Electrical parts location diagram (upper) serial No. 5 582643 8 582827

2. Swing table, Boom

Working lamp
S wire length detection (Phase B)
Loudspeaker (option)
S wire length detection (Phase A)
for Front
Sender, pressure for Roof
(Air pressure)
Swing warning lamp

Washer tube

Solenoid for Remoto control pressure vent Solenoid for Swing brake
Air horn
Solenoid for Jib side up/down Solenoid for Jib side up/down Install them not to crush the Washer tube.
selection (Extend) selection (Retract) Lamp ASSY, AML (for Left swing table installation)
Air solenoid valve Prepare only wiring and
(3rd brake) for prevention Washer motor noise
bundle it together with No.9. Limit switch (Tighten together with Clamp.)
Thermo switch CN927-930 View B
(Jib lock pin detection) Proximity switch
50ºC (Brack) CN555
85ºC (Navy) CN556 (Jib automatic pin detection)

for Ground

Proximity switch
(Forward detection) CN521

Proximity switch
(Backward
detection)
CN518

Proximity switch
(Swing dead angle detection)

for Ground

Boom retracting
(SL231) : CN231 Solenoid for detection CN535
Solenoid for Top cylinder Jib tilting up
Boom length correction detection Right swing Left swing
detection detection
CN540 CN541
Solenoid for Inching swing Aux. winch hoist-up detection CN533
Aux. winch lowering detection CN547
Left swing High-speed selection (S)
proprtional reducing valve High-speed selection (M)
Main winch lowering detection
Swing relief proportional reducing valve Main winch hoist-up detection
Solenoid for AML vent (R)
(L)
Solenoid for Telescoping/Jib selection
White
Solenoid for Swing free/lock selection Boom lowering detection : CN537
(Boom retracting/Tilting up selection)　
Boom lowering proportional reducing valve (SL125) : CN125
Boom extending
Right swing proprtional reducing valve detection CN534 Boom retracting proportional reducing valve (SL127) : CN127
Solenoid for Telescoping/Jib selection Jib tilting down Boom raising proportional reducing valve (SL124) : CN124
(Boom extending/Tilting down selection)　 detection
View C Boom raising detection : CN536

Working lamp

To Harness in cab (Emergency)

Switch movable range

CN848 Swing warning lamp

M wire length detection (Phase A)
(Normal) for AML cancel
M wire length detection (Phase B)

Detail of A

343-530-62000 8

19 WZ02-0801E 19
Z-13 Z-13 Z-13
Electrical parts location diagram (upper)

3. Reference of Hydraulic parts name and number (Serial No. -582686)

Pressure sensor
341 CS12 (for Air pressure) SPS7
345 CS19 Over-front area detector SW
Aux. winch wire length detector SW (Contact closed Solenoid valve
Swing warning lamp (L) (Phase B) Solenoid valve for Front
during detecting over-front area.) (for 3rd brake) (for Remoto control Solenoid valve
(It turns on electricity pressure vent) (for Swing brake release) for Roof
251 CS8 during braking.) Solenoid valve
346 CS20 Over-rear area detector SW (for Air horn) (It turns on electricity during alarming.)
Aux. winch wire length detector SW (Contact closed
(Phase A) Working lamp (LH)
when over-rear area Washer tank
is ±18º.) Solenoid valve Solenoid valve
Loudspeaker (option) (for Jib side up extension) (for Jib side up retraction)
Compound valve Capacitor
Hydraulic oil temp. SW (50ºC) (for prevention Washer motor noise)
Detail of E
Jib lock pin detector SW View B
Hydraulic oil temp. SW (85ºC) Swing angle detector 1, 2 (Contact closed during inserting lock pin) L1
342 CS11
Swing dead angle detector SW Jib automatic pin detector SW
(Contact closed during (Contact closed during inserting automatic pin) CS10 82-2
detecting left area of Boom.) (Emergency) Boom elevating cylinder
Switch movable range 82-1 retracting side
Boom elevating cylinder pressure sensor SPS4
extending side
pressure sensor SPS3
4th/5th/Top boom section AML cancel switch Swing table side fulcrum
extension switch S7 (Normal)
(ISO arrangement)
Main pressure sensor View C
Level (Built-in LED for Lamp)
Boom side fulcrum
Horn switch Boom elevating cylinder part
Front wiper motor
To Combination SW Capacitor
(for prevention Front wiper motor noise)
AML maintenance connector
Tachograph Accelerator sensor 1, 2 (for Body and Display)
77 SL231 Transmitter condition display
Flow control valve (for Main winch) Accelerator SW Secure it with fastener.
(for 2nd/3rd boom section (for Aux. winch) 1. Power-ON Red LED is lighting
Transmitter
length correction) Boom lowering Capacitor type O 2. Normal transmitting Green LED is blinking
pressure sensor (for prevention Power window motor noise)
Solenoid valve 3. Abnormal transmitting Green LED is lighting
SL124
(for AML vent) Boom raising Flasher, unit
Solenoid valve proportional valve SL127
(for Top cylinder) AML (Body)
Boom retracting Idle volume switch
(Retracting/Tilting up selection) proportional valve
SL125 Stop lamp SW
Solenoid valve Boom lowering
(for Winch high-speed lowering selection) (Extending/Tilting down selection) proportional valve
79 Proportional solenoid valve
76 SL141,142
Solenoid valve 357
(for Telescoping/Jib selection) 4th/5th/Top boom section 377 View H
TV tuner (Telescoping at Power-ON.) Boom raising
Pressure switch (Part D) extension switch S7 4th/top boom section
(TDN arrangement) full retraction detector SW
(option) (front side) pressure sensor Refer to the next page (Contact closed
about installation diagram.
Controller power box during full extension.) L7
(for View system) (back side) Boom length detector
Secure the following connectors with fastener
to be able to pull out from the inspection door.
(375 Integration type of Cord reel)
Capacitor (for prevention
Power window motor noise) 1) MDT maintenance connector
2) Connector for Pilot pressure bleeding MDT (upper)
3) Connector for engine speed output (confirmation) Boom angle detector
Relay Ass’y Air conditioner control panel
Speaker (3 pcs.)
for Radio & AML To Harness with cab
Refer to the next page. (Install in the middle) Room lamp (Door side)
Roof wiper motor Room lamp
Working lamp Boom overwinding detector SW
(Contact open
Front wiper relay Capacitor Loudspeaker (Amplifier) during overwinding.) L4 Jib angle detector
(for prevention (option) Jib overwinding detector SW
Roof wiper motor noise) Single top (Contact open during overwinding.) L5
Roof wiper relay Clearance lamp overwinding detector SW
(Contact open Jib length detector
Cord reel during overwinding.) L5 (347 Integration type of Cord reel)
Solenoid valve
(for Jib tilt/ Telescoping selection)

Electric mirror

Working lamp boom Left swing proprtional valve SL121

Low air pressure alarm buzzer 1

Overwinding alarm buzzer 4 Working lamp (RH) Solenoid valve

Display (for Inching swing selection) SL163
AML alarm buzzer 3 To Door junction Telescoping Solenoid valve
Swing warning lamp (R) (for Swing free proportional valve) SL162
(for Main winch)
Step lamp switch Tilt Solenoid valve
(for Swing free/lock selection) SL161
344 CS18 (for Aux. winch) Tachograph AML external indicator lamp
Main winch wire length detector SW (Phase A)
Step lamp Right swing proprtional valve SL120
343 CS17 Solenoid valve
Main winch wire length detector SW (Phase B) Solenoid valve 87-2 SPS6 Boom Power window switch (for Jib tilt/ Telescoping selection)
lowering pressure sensor Hydraulic pilot control valve
77 SL231 (for AML vent) (for Swing)
Flow control valve SL124
Boom raising Power supply for Air conditioner View F
(for 2nd/3rd boom section
length correction) 76 SL141,142 proportional valve
SL127 Connector for Low noise selection View A
Solenoid valve Boom retracting
(for Telescoping/Jib selection) proportional valve
Connector for accelerator stroke selection
Solenoid valve (for Top cylinder) SL125
(Telescoping at Power-ON.) Boom lowering
proportional valve
This is a device to activate Relief vent solenoid
Solenoid valve Boom raising 79 Proportional solenoid valve forcibly by this wirings in AML failure.
(for Winch high-speed lowering selection) pressure sensor Normally roll the wirings with the tape.
Stop lamp switch

20 WZ02-0801E 20
Z-13 Z-13 Applicable 3 582795 Z-13
serial No. 582726
Electrical parts location diagram (upper) 2

4. Installtion diagram of Relay Ass’y and Pressure switch

Installation diagram
Relay Ass’y G of Pressure SW D
Slotted hole side
Forward of
Vehicle

Right swing
Left swing

Connection detail of Diode Swing

Telescoping/Jib ( Elevation)
cross section
a-contact point b-contact point c-contact point Telescoping pedal

Aux. winch hoist-up PS2

Aux. winch lowering PS16
Elevation ( Telescoping/Jib)
Aux. winch
spare spare
Boom retracting Main winch
Jib tilting up
Aux. winch lowering PS15
spare spare spare spare spare Jib tilting down Main winch hoist-up PS1
Boom extending
spare

Boom raising
spare spare spare spare spare spare spare Boom lowering
Switch operating list
Lever operation
spare Switch Remarks
name Pull Neutral Push
Hoist-up
Main detection
winch Lowering
detection
Hoist-up
Aux. detection
winch Lowering
detection
Cord Name Insert this into No.1’s hole
and pull out this at back of No.1. Retracting
detection
View C View D
System check Engine emergency stop SW is also similar. Telescoping Extending
detection
Emergency transmission Boom raising
detection
Emergency up: at operating Emergency accelerator Elevation Boom lowering
accelerator down: Normal
detection
Engine pull: Engine stop Tilting up
emergency stop push: Normal detection
Suspension up: at operating Emergency free Jib Tilting down
emergency free down: Normal detection
Engine emergency stop SW Right swing
(Engine accessories) detection
Swing
Detail of A Install to upside of hole. Left swing
detection
345-530-61500 3
ON-OFF indicates energization condition of contact point.

21 WZ02-0801E 21