Professional Documents
Culture Documents
SECTION 7
HYDRAULIC SYSTEM
INDEX
7.1 GENERAL
Oil cooling
The oil circuit of the fan drive comprises the following
components:
- Double geared pump,
- Shut-off valve,
- Fan hydraulic motor,
- Hydraulic oil tank
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OKs1-07-001
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3 5 4 2
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Pos. Description
1 Pump group
4 Geared pump
10 Hydraulic tank
11 Four-circuit cooler
12 Fan motor
20 Power steering unit
21 Collecting block, steering / emergency steering with pressure switches
S17 (2.5 bar) and S17.6 (2.5 bar)
22 Steering cylinder
23 Emergency steering pump
25 Pressure relief valve, flushing circuit
30 LS valve block
31 Lower Control Block
32 Upper Control block
36 Lowering throttle valve, blade tip
40 Brake valve with pressure switch S18 (4 bar)
41 Shut-off valve with pressure switch S17.1 (90 bar)
Switch on pressure 120+8 bar,
Switch off pressure 150-8 bar
42 Hydraulic accumulator, brake system
43 Hydraulic accumulator, Parking brake 30 bar
44 Hydraulic accumulator, Parking brake 90 bar
45 Parking brake solenoid valve with pressure switch S16 (80 bar)
46 Connection with nozzle (Ø 0.8 mm)
47 Parking brake release (150 bar)
48 Wet multi-disk brake (operating pressure max 60 bar)
79 RH Blade lift cylinder
80 LH Blade lift cylinder
81 Lowering throttle valve
82 Grading blade cylinder
83 Hydraulic cylinder, offset set up
84 Hydraulic cylinder, blade tip
85 Hydraulic cylinder, shift blade
86 Hydraulic cylinder, slew blade
87 Oil rotating distributor
88 Hydraulic cylinder, wheel rake
89 Hydraulic cylinder, rear ripper
90 Hydraulic motor, rotate blade
91 Lowering throttle valve, rotate blade
92 Hydraulic cylinder, stop bolt
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OKs2-07-001
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Pos. Description
1 Pump group
4 Geared pump
10 Hydraulic tank
11 Four-circuit cooler
12 Fan motor
20 Power steering unit
21 Collecting block, steering / emergency steering with pressure switches
S17 (2.5 bar) and S17.6 (2.5 bar)
22 Steering cylinder
23 Emergency steering pump
25 Pressure relief valve, flushing circuit
30 LS valve block
31 Lower Control Block
32 Upper Control block
36 Lowering throttle valve, blade tip
40 Brake valve with pressure switch S18 (4 bar)
41 Shut-off valve with pressure switch S17.1 (90 bar)
Switch on pressure 120+8 bar,
Switch off pressure 150-8 bar
42 Hydraulic accumulator, brake system
43 Hydraulic accumulator, Parking brake 30 bar
44 Hydraulic accumulator, Parking brake 90 bar
45 Parking brake solenoid valve with pressure switch S16 (80 bar)
46 Connection with nozzle (Ø 0.8 mm)
47 Parking brake release (150 bar)
48 Wet multi-disk brake (operating pressure max 60 bar)
79 RH Blade lift cylinder
80 LH Blade lift cylinder
81 Lowering throttle valve
82 Grading blade cylinder
83 Hydraulic cylinder, offset set up
84 Hydraulic cylinder, blade tip
85 Hydraulic cylinder, shift blade
86 Hydraulic cylinder, slew blade
87 Oil rotating distributor
88 Hydraulic cylinder, wheel rake
89 Hydraulic cylinder, rear ripper
90 Hydraulic motor, rotate blade
91 Lowering throttle valve, rotate blade
92 Hydraulic cylinder, stop bolt
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OKs2-07-002
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Pos. Description
1 Pump group
10 Hydraulic tank
25 Pressure relief valve, flushing circuit
60 Wheel motor
62 6/2-way valve
63 Flow divider
64 Solenoid valve block
Y8.1 front wheel drive on/off
Y8.2 chamber change over
65 Pressure limiting valve (1.5 bar)
66 Flush & feed pressure valve (16 bar)
67 Feed pressure filter (3.5 bar)
68 Hydraulic accumulator, Front wheel drive (14 bar)
69 Distributor block with nozzle (Ø 0.8 mm)
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OKs2-05-001
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NOTES:
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7.3.1 GENERAL
The hydraulic system consists of the following main subsystems:
- Working equipments
- Front wheel drive (only for F156.6A)
- Brake /Steer
- Oil cooling
The oil circuit of the fan drive is a component of the brake and fan circuit. The oil supply is carried out through
the 1st stage of the double geared pump (Vgh = 23 cm³). It conveys the oil flow to the shut-off valve, which
controls the supply of the fan motor according to the oil demand of the braking system.
The fan motor is designed as a constant motor with predetermined sense of rotation (LH). The fan motor is
equipped with a pressure relief valve cartridge (DBV).
This valve controls the max. pressure in the fan motor. The pressure is adjusted according to the demanded
cooling capacity.
In case of insufficient oil supply in P channel of the motor, an integrated post-suction valve enables oil to be
aspirated from the hydraulic oil tank.
To detect the prevailing pressure, a measuring coupling is fitted to the motor housing. The return oil from the
fan motor reaches directly the tank through a hose.
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OKs1-07-006
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7.3.7 OPERATION
OKs1-07-007
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The operating pump A10VO supplies the LS valve Legend of Hydraulic System, Operations:
block (Pos. 30 of hydraulic scheme) with pressurised
1 LS - Valve block
oil. In the LS valve block, the oil flow is split in two.
20.010 Return flow collector
Outlet S1 supplies the Upper Control Block and S2
supplies the Lower Control Block. The control blocks 22.501 Oil rotating distributor
are mounted one over the other in the Steering con- 61 Calibrated opening
sole. They control the oil supply to the selected 62 Plug screw
working equipments. 63 Hose
69.200 Low braking valve
The hydraulic oil reaches, through the hoses laid in
the frame, the hydraulic cylinders, mounted on the 69.230 Hydraulic cylinder
slewing arm, for the functions "lift blade, swing blade 75 Plug screw
and stop bolt slewing arm", and, on the front part of 85 Depression valve
the frame, the hydraulic cylinders for the functions 86 Pipe
"Front blade (option) and wheel rake adjustment". 210 Wheel rake cylinder - (up to - 17°)
The hoses are led through a protecting sleeve from 211 Wheel rake cylinder + (up to + 17°)
the slewing arm to the blade slewing frame. On the 212 Blade lift RH cylinder (down)
blade-slewing frame, the rotating distribution valve 213 Blade lift RH cylinder (up)
block and the hydraulic motor for the function "rotate 214 Tip cylinder (+) (blade cutting angle
blade " are linked to the Lower Control Block. The adjustment)
rotating distributor enables the oil flow to be con- 215 Tip cylinder (-) (blade cutting angle
veyed to the middle blade. The hydraulic cylinders adjustment)
for the functions "Adjust cutting angle" (tip cylinder) 216 Blade rotate (to the right)
and "Shift blade " (blade shifting cylinder) are directly 217 Blade rotate (to the left)
mounted on the blade. 218 Offset cylinder (to the right)
219 Offset cylinder (to the left)
LS SIGNAL LINES 220 Blade lift LH cylinder (up)
221 Blade lift LH cylinder (down)
The load pressure values, detected in the control 222 Blade slew cylinder (clockwise)
blocks, are sent through the LS signal lines 228/229 223 Blade slew cylinder (counterclockwise)
from the control blocks to the LS valve block. 224 Blade shifting cylinder (to the right)
225 Blade shifting cylinder (to the left)
TANK RETURN 226 Return flow line from Upper Control Block
The return lines from hydraulic cylinder stop bolt, 227 Return flow line from Lower Control Block
from the control blocks, from hydraulic motors and 228 LS signal line from Upper Control Block
from LS valve block are joined together in a collecting 229 LS signal line from Lower Control Block
block. 230 P line to Upper Control Block
This return flow collector is mounted at the right hand 231 P line to Lower Control Block
in the rear frame. From the return collector, oil 232 Offset cylinder
reaches the hydraulic tank through a hose and 233 Offset cylinder
through the return flow filter. 234 Stop bolt cylinder command line
235 Return flow line from stop bolt cylinder
236 Return flow line from LS valve block T1
237 Leakage line, hydraulic motor
238 Return flow line from LS valve block T2
239 Blade lift RH cylinder
240 Blade lift LH cylinder
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OKs1-07-008
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OKs1-07-048
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OKs1-07-049
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NOTES:
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OKs1-07-011
1. Command console
2. Lower LS - Control Block
3. Upper LS - Control Block
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OKs1-07-012
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OKs1-07-013
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5
2
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OKs1-07-020
Upper Control Block (from the left) Lower Control Block (from the left)
226 Return line from Upper Control Block 227 Return line from Lower Control Block
220 Blade lift LH cylinder (up) 213 Blade lift RH cylinder (up)
221 Blade lift LH cylinder (down) 212 Blade lift RH cylinder (down)
Front grading blade cylinder (Option) (up) 223 Blade slew cylinder (counterclockwise)
Front grading blade cylinder (Option) (down) 222 Blade slew cylinder (clockwise)
218 Offset cylinder (to the right) 211 Wheel rake cylinder (+) (up to +17°)
219 Offset cylinder (to the left) 210 Wheel rake cylinder (-) (up to - 17°)
214 Tip cylinder (+) (blade cutting angle adjustment) Rear ripper cylinder (Option) (up)
215 Tip cylinder (-) (blade cutting angle adjustment) Rear ripper cylinder (Option) (down)
224 Blade shifting cylinder (to the right) 216 Blade rotate (to the right)
225 Blade shifting cylinder (to the left) 217 Blade rotate (to the left)
228 LS-Feedback hose from Upper Control Block 229 LS-Feedback hose from Lower Control Block
230 P-line to Upper Control Block 231 P-line to Lower Control Block
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Input valve
OKs1-07-015
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The shift control element is a three-way valve directly The shift control element (A) controls the following
driven by the operator. The shift control element al- functions:
lows the hydraulic pressure to operate the actuators - Blade shift
(cylinders and hydraulic motors). - Offset cylinder
- Front grading blade cylinder (opt.)
The shift control element could have two different - Rear ripper (opt.)
configurations: - Blade slew
- Neutral position closed (A),
- Neutral position open (B). The shift control element (B) controls the following
functions:
- Tip cylinder (blade cutting angle adjustment)
- Blade lift, LH
- Blade rotate
- Wheel rake adjustment
- Blade lift, RH
A B
OKs1-07-050
1. Valve body
2. Shuttle
3. Control rod
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Post-suction valve
OKs1-07-016
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OKs1-07-017
OKs1-07-018
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Blocking valve
OKs1-07-019
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General
The double pump B2946289-000 consists of the front-wheel drive (1) pump and of the operating pump (2).
Supply regulator FR
X - Port (∆p = 24 bar)
Standard adjustment:
(∆p = 24 bar)
Pressure regulator DR
Standard adjustment:
A10VODFR: 200 bar
Suction port S
OKs1-07-021
Operating pump
The supply of the hydraulic system (working equipments) is carried out by means of the variable supply pump
A10VO of the axial piston and oblique disc type. The pump operates with pressures up to 315 bar. A continuous
variation of the flow supply is obtained by changing the angle of the oblique disc. For the graders, pumps with
different flow supply are employed.
PUMP TUNING
Flow controller FR
The flow controller regulates the oil supply of the pump depending on the load pressure. The piston of the
regulator - on the FR axis side - is pushed on a side by the pump pressure. The load pressure and the pre-set
force of the regulator spring counteract this pushing. When the regulator is activated on channel X by the load
pressure (LS signal), the regulator starts to change the pressure for the positioning of the oblique disc, until the
system is again in a state of equilibrium. In this manner, the pump supplies only the oil quantity required by the
user.
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Pressure controller DR
The pressure controller limits the maximum allowable pressure on the pump. The pump pressure operates on
a side of the piston - on the DR axis side- of the pressure regulator. The pre-set force of the regulator spring
counteracts this pushing.
If the pump pressure exceeds the allowed value (200 bar), the piston is shifted against the spring force and
makes a direct connection between pump pressure channel and the actuating piston for the oblique disc posi-
tioning. In this way, the pressure regulator prevents the variable supply pump from being further swung out or
causes the pump to be swung back (pressure cutting-off) and holds this regulated position until the pump
pressure lies again below the pre-set pressure value of the pressure regulator.
LS - Load pressure
FR - Axis
DR - Axis
Actuating
supply line
High
pressure line
Diaphagm in
LS Control Block
DFR - Version
With relieving diaphragm!
(DFR: Standard: Ø 0.35 mm)
DFR1 - Version
Without relieving diaphragm!
(DFR1: closed, without Hole)
OKs1-07-023
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OKs1-07-024
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Assembly
The valve block is assembled on the rear frame by Moreover, two solenoid valves (1) are mounted.
means of a bracket in the engine compartment at the When set in neutral position, they are open towards
left side of the vehicle. the tank. The actuation of the additional functions as
fast motion and stop bolt occurs by means of the
Function pedal switches on the driver's cab floor.
The valve block (Pos. 30, hydraulic scheme) is the If the solenoid valve Y28 is powered by the 24 V
connecting element between the variable supply supply, the pump pressure is directly conveyed to
pump and the control blocks. The variable supply the pressure / supply regulator through the check
pump conveys oil to the inlet P on the valve block. valves (5) or respectively through the shuttle valve
Relating to the maximum pressure, the operating hy- (4). The stand-by pump pressure enables the vari-
draulic system is additionally protected by the pres- able supply pump to its maximum swung out. In this
sure relief valve (2) mounted on the block. The control way, each hydraulic function can be performed at the
blocks are supplied with oil by the valve block through maximum speed. This facility provides a speeding
the outlets S1/S2. up of the working functions.
A reduced operating pressure of 25 bar is generated If the solenoid valve Y27 is activated by the 24 V line,
by the pressure reducing valve (3) for the function the pressure reduced to 25 bar is released through
stop bolt needs. outlet N3 to the secondary consumer stop bolt.
The LS signals from the control blocks are further
forwarded to the pump regulator. For the decoupling
of these LS signal pressures, two check valves (5)
and the shuttle valve (4) are fitted for each block into
the valve block body.
OKs1-07-025
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OKs1-07-026
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Technical characteristics
Max. allowed pressure 10 bar
Allowed temperatures -40 °C to +100 °C
Dirt absorption capacity (∆p 1.5 bar) approx. 93 g, according to ISO 4572 (ISO MTD)
Junction G 1" ¼
OKs1-07-027
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Technical characteristics
Type OMR 100
Displacement 99.8 cm3
Weight 7.0 kg
Max. rotating speed 600 min-1
Max. torque 200 Nm
Max. flow 60 L/min
Max. entry pressure 140 bar
Min. starting torque 170 Nm
OKs1-07-029
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Technical characteristics
Piston Ø 100 mm
Rod Ø 50 mm
Stroke 1 010 mm
Retracted Length 1 467 mm
Extended Length 2 477 mm
Dead Length 457 mm
Bottom side
Two pins Ø d = 50 mm
Rod side
Ball D = 65.3 mm
Drawing to be completed
OKs1-07-032
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Technical characteristics
Piston Ø 100 mm
Rod Ø 50 mm
Stroke 450 mm
Retracted Length 947 mm
Extended Length 1 397 mm
Dead Length 497 mm
Bottom side
Two pins Ø d = 50 mm
Rod side
Ball D = 65.3 mm
OKs1-07-030
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Technical characteristics
Chapter to be completed
OKs1-07-031
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Technical characteristics
Piston Ø 80 mm
Rod Ø 45 mm
Stroke 1 400 mm
Retracted Length 1 832 mm
Extended Length 3 232 mm
Dead Length 432 mm
Bottom side
Rod head screwed M36
Rod side
Rod head screwed M30
OKs1-07-028
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Technical characteristics
Piston Ø 100 mm
Rod Ø 50 mm
Stroke 300 mm
Retracted Length 615 mm
Extended Length 915 mm
Dead Length 315 mm
Bottom side
Pin with joint bearing Ø 50 mm
Rod side
Pin with joint bearing Ø 50 mm
OKs1-07-033
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Technical characteristics
Piston Ø 100 mm
Rod Ø 50 mm
Stroke 367 mm
Retracted Length 706 mm
Extended Length 1 073 mm
Dead Length 339 mm
Bottom side
Pin with joint bearing Ø 60 mm
Rod side
Pin with joint bearing Ø 50 mm
OKs1-07-034
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Technical characteristics
Piston Ø 100 mm
Rod Ø 50 mm
Stroke 250 mm
Retracted Length 585 mm
Extended Length 835 mm
Dead Length 335 mm
Bottom side
Pin with joint bearing Ø 60 mm
Rod side
Pin with joint bearing Ø 50 mm
OKs1-07-035
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Technical characteristics
Piston Ø 120 mm
Rod Ø 60 mm
Stroke 428 mm
Retracted Length 783 mm
Extended Length 1 211 mm
Dead Length 355 mm
Bottom side
Pin with joint bearing Ø 60 mm
Rod side
Pin with joint bearing Ø 60 mm
OKs1-07-036
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Technical characteristics
F156.6 F156.6A
Piston Ø 80 mm 80 mm
Rod Ø 45 mm 45 mm
Stroke 173 mm 203 mm
Retracted Length 481 mm 540 mm
Extended Length 654 mm 743 mm
Dead Length 308 mm 337 mm
Bottom side
Pin with joint bearing Ø 40 mm 45 mm
Rod side
Pin with joint bearing Ø 40 mm 45 mm
OKs1-07-037
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Technical characteristics
Piston Ø 50 mm
Rod Ø 25 mm
Stroke 300 mm
Retracted Length 512 mm
Extended Length 812 mm
Dead Length 212 mm
Bottom side
Pin with joint bearing Ø 35 mm
Rod side
Rod head screwed M24x1.5
OKs1-07-038
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The two radial piston motors work on the radial piston Technical characteristics
principle: i.e. the radial position of the pistons de- Connections:
pends on the rotating speed of the motor. Because A Supply hose to motor with default rotation direc-
of the rotating of the cylinder block the pistons move tion A = Forward
on a camshaft and the movement is converted to a R Return hose
radial movement. 1 Leakage hose
From inside the cylinders are connected via the valve Y Change of displacement
controlling the partitioning of the flow with the high
pressure and return channels. The enabled 6/2 con-
trol valve operates from the inside on the piston sur-
faces by means of the pressure on the control line,
which pushes the pistons on the camshaft.
Chapter to be completed
OKs1-07-039
3. Cover 6. Covering
4. Control plate 7. Cover assy.
5. Cylinder block 800. Sealing set
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Technical characteristics
Max rotating speed 12 rpm
Starting torque 100 Nm
Running torque 80 Nm
Allowed temperatures - 20 °C to +90 °C
Junctions M22 x 1.5
STATOR ROTOR
OKs1-07-040
A Hose 247 from lowering throttle valve, blade tip 1 Hose 242 to Blade tip cylinder (-)
B Hose 225 from upper Control Block 2 Hose 245 to Blade shifting cylinder (to the left)
C Hose 224 from upper Control Block 3 Hose 244 to Blade shifting cylinder (to the right)
D Hose 246 from lowering throttle valve, blade tip 4 Hose 243 to Blade tip cylinder (+)
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7.5 MAINTENANCE
Maintenance operations
Component Maintenance stage
and main inspection
1 Hydraulic motor, blade rotating unit Check Visual
2 Cylinders (all) Check Visual
3 Valve block Check Visual
4 Control Block (Upper, Lower) Check Visual
5 Valves (all) Check Visual
6 Double pump Check Visual
7 Radial piston motor Check Visual
8 Oil rotating feed rotor Check Visual
9 Hydraulic motor, blade rotating unit Complete inspection Inspection
10 Cylinders (all) Complete inspection Inspection
11 Valve block Complete inspection Inspection
12 Control Block (Upper, Lower) Complete inspection Inspection
13 Valves (all) Complete inspection Inspection
14 Double pump Complete inspection Inspection
15 Radial piston motor Complete inspection Inspection
16 Oil rotating feed rotor Complete inspection Inspection
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7.6 OVERHAUL
7.6.1 GENERAL
Overhaul plan
OKs1-07-041
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OKs2-07-003
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OKs1-07-042
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OKs1-07-044
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OKs1-07-046
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OKs1-07-045
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1 LS - Valve block
20.010 Return flow collector
22.501 Oil rotating distributor
61 Calibrated opening
62 Plug screw
63 Hose
69.200 Low braking valve
69.230 Hydraulic cylinder
75 Plug screw
85 Depression valve
86 Pipe
210 Wheel rake cylinder - (up to - 17°)
211 Wheel rake cylinder + (up to + 17°)
212 Blade lift RH cylinder (down)
213 Blade lift RH cylinder (up)
214 Tip cylinder (+) (blade cutting angle adjustment)
215 Tip cylinder (-) (blade cutting angle adjustment)
216 Blade rotate (to the right)
217 Blade rotate (to the left)
218 Offset cylinder (to the right)
219 Offset cylinder (to the left)
220 Blade lift LH cylinder (up)
221 Blade lift LH cylinder (down)
222 Blade slew cylinder (clockwise)
223 Blade slew cylinder (counterclockwise)
224 Blade shifting cylinder to the right
225 Blade shifting cylinder to the left
226 Return flow line from Upper Control Block
227 Return flow line from Lower Control Block
228 LS signal line from Upper Control Block
229 LS signal line from Lower Control Block
230 P line to Upper Control Block
231 P line to Lower Control Block
232 Offset cylinder
233 Offset cylinder
234 Stop bolt cylinder command line
235 Return flow line from stop bolt cylinder
236 Return flow line from LS valve block T1
237 Leakage line, hydraulic motor
238 Return flow line from LS valve block T2
239 Blade lift RH cylinder
240 Blade lift LH cylinder
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OKs1-07-008
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OKs1-07-051
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OKs1-07-007
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OKs1-07-039
3. Cover 6. Covering
4. Control plate 7. Cover assy.
5. Cylinder block 800. Sealing set
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7
11
11
9
OKs1-07-047
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STATOR ROTOR
OKs1-07-040
A Hose 247 from lowering throttle valve, blade tip 1 Hose 242 to Blade tip cylinder (-)
B Hose 225 from upper Control Block 2 Hose 245 to Blade shifting cylinder (to the left)
C Hose 224 from upper Control Block 3 Hose 244 to Blade shifting cylinder (to the right)
D Hose 246 from lowering throttle valve, blade tip 4 Hose 243 to Blade tip cylinder (+)
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