You are on page 1of 22

Rockwool (India) Limited

Your Thermal & Acoustic Insulation Partner

© 2012 Rockwool (India) Ltd


Alghanim Industries

One of the largest, privately-owned companies in the Gulf region

30+ 300 + 40+ 12,000


Since 1932 businesses Brands Countries People

Successful Diversified Represents Commercial 64


commercial conglomerate global brands presence nationalities
enterprise and agencies

© 2012 Rockwool (India) Ltd


International Presence

© 2012 Rockwool (India) Ltd


Alghanim Insulation Group

 Wide range for Insulation solution through KIMMCO, Rockwool India and
Izocam Turkey
 Saint-Gobain insulation licensee since 1980
 9 State of the art manufacturing facilities - Kuwait, Saudi Arabia, India
and Turkey

© 2012 Rockwool (India) Ltd


Rockwool (India) Ltd

© 2012 Rockwool (India) Ltd


Rockwool India Limited
Silvassa Hyderabad

 Leading producer of Rockwool insulation in India


 2 Manufacturing facilities with capacity of 50,000 MT PA
 ASTM / BS / IS compliant
 Licensee of Saint Gobain ISOVER technology
 10 regional sales offices; 46+ distributors in India

© 2012 Rockwool (India) Ltd


Rockwool Products
 ROCKINSUL Building Roll

 ROCKINSUL RB Slab

 TUFFINSUL RB Slab

 ROCKINSUL LRB Mattress

 ROCKINSUL Rigid Pipe Section

 ROCKINSUL Lamella

 ROCKINSUL Acoustic Thermal Insulation Board

 ROCKINSUL Acoustic 6 - ASTM


- ISO
Conforms to all International Standards - BS

© 2012 Rockwool (India) Ltd


Segments & Applications
Segments

Metallic Buildings Technical &


HVAC Buildings
(PEB) Industrial

Duct Wrap Piping Roofs Power Plants


Applications

Piping Roofs Walls Steam Piping


Ceilings Piping Oil & Gas
Walls Storage Tanks
Floors

© 2012 Rockwool (India) Ltd


Rockinsul Building Roll (BR)
ALG Thickness : 40 – 100mm
facing
Density : 36 – 64 Kg/m3 (depends on thickness)

Dimensions : 1.1-1.2m(width) , 5-10m (length)

Facing & covering: FSK, ALG & Kraft paper

Application Fields:
Thermal and acoustic insulation of metal buildings
(over and under roof purlins, wall), portable cabins,
partition walls and roofs (false ceiling overlay)

ALG Building Roll


 Fire safety – ALG facing achieves “Class O” - tested as per BS 476 (part 6 & part 7)
 ALG facings exhibit sagging resistance – which is 7 times better than conventional FSK
 High bursting & Tensile strength - which is over 3 times higher than conventional FSK
 Zero vapor permeability
© 2012 Rockwool (India) Ltd
Rockinsul Building Roll (BR)
Thermal Resistance( R Value) Acoustics
Thickness Thermal Resistances at 250C Mean temperature Product Absorption Coefficient at Octave Frequencies Hz
Type
m2 K/w ft2.h.0F / Btu
Thickness 125 250 500 1000 2000 4000 NRC
mm inch BR 36 BR 48 BR 64 BR 36 BR 48 BR 64 mm

40 1.50 - - 1.212 - - 6.556 BR 36 75 0.23 0.81 0.88 1.04 0.99 0.93 0.95

50 2.00 - 1.429 1.515 - 8.230 8.741 100 0.29 0.90 0.95 1.06 0.99 0.95 1.00

60 2.50 - 1.714 1.818 - 10.288 10.926 BR 48 50 0.08 0.46 0.94 1.05 0.99 0.93 0.85
75 3.00 1.923 2.143 2.273 11.111 12.346 13.112 100 0.39 0.88 1.04 1.11 1.01 0.94 1.00

100 4.00 2.564 2.857 3.030 14.815 16.461 17.482

Thermal Conductivity ( K Value)


Mean Thermal Conductivity for the following densities
Temperature
W/m.K Btu.in/ft2.h.F0
0 0
C F 36 Kg/m3 48 Kg/m3 64 Kg/m3 2.250 lb/ft3 3.000 lb/ft3 4.000lb/ft3

10 50 0.036 0.033 0.031 0.250 0.229 0.215


25 77 0.039 0.035 0.033 0.270 0.243 0.229
50 122 0.047 0.042 0.038 0.326 0.291 0.263
100 212 0.057 0.051 0.046 0.395 0.354 0.319

These are typical value subject to normal manufacturing and testing variances
© 2012 Rockwool (India) Ltd
Rockinsul LRB Mattresses
Thickness : 25 – 100mm

Density : 70 – 150 Kg/m3

Dimensions : 1.22 m (width) , 1.52 – 4 m (length)

Facing & covering: Galvanized steel or stainless steel hexagonal


wire netting (mesh)

Application Fields:
Thermal insulation of high- temperature equipment( Boilers,
fluid storage tank) and pipelines upto 7500C

© 2012 Rockwool (India) Ltd


Rockinsul RB Slabs
Thickness : 25 – 150mm

Density : 40 – 200 Kg/m3

Dimensions : 0.6 m (width) , 1 – 2 m (length)

Facing & covering: Unfaced, FSK, ALG and BGT

Application Fields:
Thermal and acoustic insulation in residential and
commercial building, as well as industrial applications, especially
where fire hour rating (Fire safety is required)

© 2012 Rockwool (India) Ltd


Rockinsul Pipe Sections

Thickness : 25 – 100mm

Dimensions : ½” – 14” NB

Facing & covering: Unfaced, FSK, ALG

Application Fields:
Thermal insulation of pipe work- in Power Plant, Process
Industry, Refinery, Cement Plants

© 2012 Rockwool (India) Ltd


Tuffinsul Lamella Batts
Thickness : 25 – 118mm

Density : 100 Kg/m3

Dimensions : 100-110mm (width) , 0.92 –1. 2 m (length)

Facing & covering: Unfaced

Application Fields:
Extra rigid thermal and fire safety insulation used as core
material for sandwich panels

Fibers are fire proof upto 10000C – Class A1 according EN13501-1


High compressive, shear and Tensile strength
Excellent heat and Sound insulation properties
* Other sizes are available on request

© 2012 Rockwool (India) Ltd


Tuffinsul Rigid Slabs
Fiber orientation
Thickness : 25 – 150mm

Density : 48 150 kg/m3

Dimensions : 0.6m(width) , 1 m (length)

Facing & covering: Unfaced

Application Fields:
Thermal insulation where extra rigidity is required such as
Sandwich panels, roof and flooring application

Extra high compressive strength and durability


Excellent heat and Sound insulation properties
Improved fire Safety
Water repellency (tests done as per BS2972)

© 2012 Rockwool (India) Ltd


Loose wool

Thickness : NA

Dimensions : NA

Facing & covering: NA

Application Fields:
Thermal insulation for in-fill around pipe bundles and for
brake/ clutch pads

© 2012 Rockwool (India) Ltd


Acoustic Thermal insulation Boards (ATIB)

Thickness : 20 – 30mm

Dimensions : 590mm x 590mm

Facing & covering: FSK (one side), BGT (Other side) encapsulated
solution

Application Fields:
Acoustic insulation for false ceiling applications in airports,
hospitals, entertainment malls and commercial complexes

© 2012 Rockwool (India) Ltd


Rockinsul Acoustic 6

Thickness : 50 – 100mm

Dimensions : 0.6m(width) , 1 m (length)

Facing & covering: Unfaced

Application Fields:
Acoustic insulation ideally suited for partition walls

© 2012 Rockwool (India) Ltd


Technology & Process
 Saint Gobain ISOVER technology
 Raw Materials
– Basalt Rock
– Dolomite
– Slag
– Coke ( fuel)

Process
 Basalt rock, dolomite and slag are
heated to very high temperature
using coke.
 Molten mixture is passed through very
high speed spinners to form fine fibers
which are impregnated with
thermosetting resin (Binder)
 Fibers are converted to LRB, Slabs,
Building Roll of various density,
thickness and facing

© 2012 Rockwool (India) Ltd


Product Features
Hot & Cold Insulation  Excellent Thermal Insulation

Acoustic  Excellent Acoustic Properties

 Class A-1(as per EN)


Fire  Non combustible
 high temperature resistances up to 750oC

 Save Energy
Economical  Fungus resistances
 Chemically inert
 Non Hygroscopic , Water resistances
 Recyclable and supports LEED certification
Sustainable  CFC free
 HTC & blowing gas free
 Non toxic

© 2012 Rockwool (India) Ltd


Few Major Clients

© 2012 Rockwool (India) Ltd


Contact
 Rockwool (India) Ltd
 URL: www.rockwoolindia.com
 Email: customersupport@rockwoolindia.com
Chandigarh
 Phone: 040 30408650
Delhi

Baroda

Nagpur
Silvassa
Mumbai
Pune

Hyderabad

Bangalore
Chennai Thank you
Manufacturing plant
Regional Sales Office

© 2012 Rockwool (India) Ltd

You might also like