Professional Documents
Culture Documents
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Other Certifications
Certificate Standard(s) Certificate Issued by Expiry Date
Number
N/A
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The assessment was conducted onsite to assess the compliance of the certification unit against the MS 2530-4:2013
Part 4: General principles for palm oil mills and MSPO Guidance. The onsite assessment was conducted on 31/07/2018.
Based on the assessment result Palmgroup Palm Oil Mill Sdn Bhd, Palmgroup POM Certification Unit complies with
the MS 2530-4:2013 Part 4: General principles for palm oil mills and recommended for continued certification.
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BSI is a leading global provider of management systems assessment and certification, with more than 60,000 certified
locations and clients in over 100 countries. BSI Standards is the UK’s National Standards Body. BSI provides
independent, third-party certification of management systems.
The methodology for collection of objective evidence included physical site inspections, observation of tasks and
processes, interviews of staff, workers and their families and external stakeholders, review of documentation and
monitoring data. MS 2530-4:2013 was used to guide the collection of information to assess compliance. The
comments made by external stakeholders were also taken into account in the assessment.
The estates or smallholders sample were determined based on formula S = r√n where n is the number of estates
while when applicable, the smallholders sample were determined following the MSPO Certification Requirement. The
sampling of smallholders were based on the formula (r√n); where r is the risk factor (may defers 1, 1.5 and 2
depending on risk), where n is total number of group members. The sampled smallholder listed in Appendix C.
Meetings were held with stakeholders to seek their views on the performance of the company with respect to the
MSPO requirements and aspects where they considered that improvements could be made. At the start of each
meeting, the interviewer explained the purpose of the audit followed by an evaluation of the relationship between
the stakeholder and the company before discussions proceeded. The interviewer recorded comments made by
stakeholders and these have been incorporated into the assessment findings.
Structured worker interviews with male and female workers and staff were held in private at the workplace in the
mill and the estates. Fieldworkers were interviewed informally in small groups in the field. In addition, the wives of
workers and staff were interviewed in informal group meetings at their housing. Separate visits were made to each
of the local communities to meet with the village head and residents. Company officials were not present at any of
the internal or external stakeholder interviews. A list of Stakeholders contacted is included as Appendix B.
The assessment findings for the this assessment are detailed in Section 4.2.
This report is structured to provide a summary of assessment finding as attached in the Section 3. The assessment
was based on random samples and therefore nonconformities may exist that have not been identified.
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The following table would be used to identify the locations to be audited each year in the 5
year cycle
1. Assessment Program
Name Year 1 Year 2 Year 3 Year 4 Year 5
(Mill / Plantation / Group
smallholders) (Certification) (ASA 1) (ASA 2) (ASA 4) (ASA 5)
Palmgroup POM √ √ √ √ √
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This assessment has be assessed using the following MSPO normative requirements. The assessment details are
provided in Appendix A.
During the Annual Surveillance Assessment there were Four (4) Major nonconformities raised. The Palmgroup POM
Certification unit submitted Corrective Action Plans for the nonconformity. Corrective action plans with respect to the
nonconformity was reviewed by the BSI audit team and accepted.
The implementation of the corrective action plans to address the minor nonconformity will be followed up during
the next surveillance assessment. The implementation of the Corrective Actions for the Major Nonconformity(ies)
has been verified for it effectiveness and closed accordingly.
Major Nonconformities:
Ref Area/Process Clause
Requirements: The occupational safety and health plan should cover the following:
b)The risk of all operations shall be assessed and documented
Statement of Risk for all operation was not comprehensively assessed and documented
Nonconformity:
Objective Evidence: The latest safety risk assessment dated 20/6/18 did not include the new mill
extension project. Relevant construction risk has yet to be identified.
Corrections: 1. To carry out workplace risk assessment by the Safety & Health Committee
(SHC) to identify the hazard and appropriate control measure. The finding will
be discussed in the SHC meeting to improve the HIRARC register.
2. Create HIRARC for building construction upgrading.
Root cause analysis: Limited and no mandatory involvement in functions other than the operational area
especially safety department in the business case development project by
contractors for construction/upgrading building facility for workshop, labour
quarters and others.
Corrective Actions: 1. All new operational area or new project in future must carry out risk assessment
to establish HIRARC before start work. An internal memo/circular will be issued
to ensure everyone will follow this instruction.
2. To brief the HIRARC to workers and contractors and to continuously monitor
the implementation.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
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Major Nonconformities:
Ref Area/Process Clause
Root cause analysis: No monitoring activities carry out to review the adequacy of the information to
follow the requirement.
Corrective Actions: All SOP need to continuously review by the SHC during their committee meeting to
ensure that it is always relevant meeting the statutory requirements. A plan shall
be established to monitor the activity.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 18/9/2018
Major Nonconformities:
Requirements: An occupational safety and health policy and plan which is in line with Occupational
Safety and Health Act 1994 and Factories and Machinery Act 1967 (Act 139) shall
be documented, effectively communicated and implemented
Statement of
Occupational safety and health plan was not effectively implemented.
Nonconformity:
Objective Evidence: i) Last audiometric testing was carried out on 2/3/17. The annual audiogram was
not done in the interval of 12 month form the date of last monitoring.
ii) The latest LEV monitoring was carried out on 18/4/17. The annual monitoring
was not done in the interval of 12 month form the date of last monitoring.
Corrections: Immediately to engaging assessor to produce the report and to follow the findings
and recommendations.
Root cause analysis: Tracking activity was not done on a regular schedule and centralized.
Corrective Actions: Engineer Lau has been assigned to keep the records in Sibu Office and will
coordinate with Site Safety Officer to set up a monitoring schedule plan for keeping
Mill Manager updated and informed. Arrangement to look for assessor will be made
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earlier before the expiring date. Once the assessor is engaged, the assessment date
shall be fix by then to ensure there is no delay in assessment at site and in reporting
progress.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 18/9/2018
Major Nonconformities:
Root cause analysis: The monitoring activity on the environmental aspect and impact was not effectively
implemented by the environmental committee.
Corrective Actions: The Environmental Committee shall continuously monitor the activity by conducting
environmental aspect & impact assessment to evaluate the risk and to discuss the
environmental related issue of the new construction as frequent as possible when
required until it is decided that the environmental related risk is manageable and
within control.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 18/9/2018
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Major Nonconformities:
Ref Area/Process Clause
Requirements: All operations shall be in compliance with applicable local, state, national and ratified
international laws and regulations.
Statement of Compliance with applicable local, state, national and ratified international laws and
Nonconformity: regulations was not effectively implemented.
Objective Evidence: i) There was no environmental competent person for CePPOME and CePSWaM as
per requirement "Jadual Pematuhan" #001691 ii) No permit to buy diesel
obtained from KPDNKK as per Regulation 9(2), Control of Supplies Act 1974 iii)
Processing capacity stated in the MPOB license# 541881004000; validity period
01- Sept-2016 to 31-Aug-2017 only 120,000mt which less than actual processing
capacity of 397,207.76 mt for 2016. iv) Permit for salary deduction was not
obtained from Labour Department as todate.
Close out Evidence: i)Verified registration of 2 mill personnel ( Tiong Ung Hee and Yii Ann Naa) for the
CePPOME course under Enviro Academy scheduled on 21-25/8/17. Refer course
confirmation via email dated 6/4/17. A sustainability/HQ personnel has attended
CePSWaM training on 3-7/4/17.
ii) Palmgroup POM has obtained diesel permit from KPDNKK, serial# Q010049,
purchasing volume of 36,00 liter valid from 25/5/17 -24/5/18 iii) Approval granted
from MPOB for increase of processing capacity from 120,000 mt to 450,000 mt.
Refer to MPOB license#541881004000 valid until 31/8/17 iv) Salary deduction
permit was granted from Labour Department. Refer to levi deduction approval,
ref# JTKSWK/PL/008/17/(SBU) effective from 13/4/17.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 17/4/2017
Major Nonconformities:
Ref Area/Process Clause
Requirements: An occupational safety and health policy and plan which is in line with Occupational
Safety and Health Act 1994 and Factories and Machinery Act 1967 (Act 139) shall
be documented, effectively communicated and implemente
Statement of Occupational safety and health policy and plan was not effectively implemented
Nonconformity:
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Objective Evidence: i) Medical surveillance was not carried as per CHRA recommendation. No
specific test for n-Hexane (2,5-Hexadione) carried for those exposed for
the said chemical.
ii) No baseline audiometric testing carried out as to date. iii) No local
exhaust ventilation (LEV) monitoring and Chemical Exposure Monitoring
(CEM) carried out as todate.
Close out Evidence: i) Medical surveillance was carried out on 27/2/17 – 2/3/17 for total 6 lab
operators. N-Hexane (2,5-Hexadione) test has been included in the
programme. Verified lab testing report and certificate of fitness for the
said workers and found to be fit to work.
ii) Baseline audiometric testing was carried out in March 2017 for total of
100 workers. Refer to report ref# GGOSH/PUA-MAFRICA/2017/01 by
Global Green OSH Services Sdn Bhd. Follow-up on the results will be
further verified in the next audit. iii) Baseline LEV testing was carried out
on 18/4/17 by ESI Sampling. Refer to job ref# ESIS/PQ/LEV-MPOM/17/01
dated 17/2/17.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 17/4/2017
Major Nonconformities:
Ref Area/Process Clause
Requirements: A waste management plan shall be developed and implemented, to avoid or reduce
pollution. The waste management plan should include measure for: a) Identifying
and monitoring sources of waste and pollution. b) Improving the efficiency and
recycling potential of mill by-products by converting them into value-added
products.
Statement of Waste management plan was not effectively implemented to avoid and reduce
Nonconformity: pollution
Objective Evidence: i) Observed during site visit, outlet from monsoon drain to EFB dumping area was
silted with oil scum and EFB. The sump is directly discharge to the nearby drain.
ii)SW305 was last disposed by Kien San Metal Sdn Bhd, (6000 liter), SW102 ( 8
units)
- No disposal records (6th consignment) available for the said disposal
arrangement
- No transport license for SW handling obtained by Kien San Metal Sdn Bhd.
iii) Discharge outlet from diesel tank containment bund was not installed with
drain valve. Spills and oil leakages will directly flows to nearby monsoon drain
without any mitigation measures
Close out Evidence: i)Monsoon drain assessment was carried out on 6/3/17. Verified picture of clean
outlet monsoon drain together with oil trap installation for additional mitigation
measures.
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ii) Online reporting system @ E-SWiS was used for scheduled waste management.
Verified sample of 6th schedule printed out from e-SWiS, consignment note#
2017041607X987TY and summary of waste inventory for each type waste
generated. Scheduled waste collected by license DOE contractor, Kien San Metal
Sdn Bhd. Verified license to transport, serial# 001740 valid until 30/4/17 and
license to store, serial#001739 valid until 30/4/17 for the said company.
iii) Verified discharge outlet connected to oil trap and the other outlet completely
closed/blank to avoid spillage entering the drain.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 17/4/2017
Major Nonconformities:
Ref Area/Process Clause
Requirements: The working hours and breaks of the individual worker indicated in the time records
shall comply with legal regulations and collective agreements. Overtime shall be
mutually agreed upon and shall meet the legal requirements applicable.
Statement of
Working hours of the individual worker was not comply with legal regulation
Nonconformity:
Objective Evidence: No permit for OT more than 104 hours obtained from Labour Department. Sample
workers , security guard ( MY00005465 OT – 117.77 hrs , MY00005278, total OT-
105.23 hrs )
Close out Evidence: Permit for extension of overtime limit approved for maximum of 156 hours
granted by Labour Department Sarawak. Refer to permit serial#
JTKSWK/HKLM/001/17(MUKAH) effective on 28/3/17.
Assessment Conclusion: Audit team have reviewed the evidence summited and the major NC has been
satisfactorily closed provided with the adequate supporting evidence for NC
closure. Continuous implementation of corrective action taken will be further
verified in the next assessment visit. The major NC was closed out on 17/4/2017
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IS # Description
1 Feedbacks:
Contractors – They have signed on the agreement prior commence of work. They were understood on the
terms and conditions such as the payment terms. They informed that the payment made by Palmcol Estate
was on time. In conclusion, they have good relationship with the managements.
Management Responses:
The management will continue to maintain good relationship with the contractors.
Audit Team Findings:
Verified on the agreement and payment advice found that the payments were made promptly.
2 Feedbacks:
Workers’ Representatives – They informed that they have signed on the agreement in home country and
in the plantations. No contract of substitution occurred. The salary offered in home country was the similar
when arrived to the plantations. They were treated equally and no discrimination reported. If they have
any complaints or grievances, they will report to the supervisor or mandore or fill in the Complaint &
Grievance Book.
Management Responses:
The management will ensure they treat all the workers fairly and no contract substitution will happen.
Audit Team Findings:
No further issue.
3 Feedbacks:
Village Head – No land dispute case reported so far. He has good relationship with the management. He
also aware of the complaint & grievance procedure. He informed that there were some local villagers
worked in the plantations and mill.
Management Responses:
The management will continue to ensure good relationship with the management and provide employment
opportunities to the local communities.
Audit Team Findings:
No further issue.
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A) MS 2530-4:2013 Malaysian Sustainable Palm Oil (MSPO) Part 4: General principles for Palm Oil Mill – Palmgroup POM
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Latest change was sighted, dated 27/2/18 for the replace of various
TQM meeting to follow the ISO document.
Reports shall be made available to the management for their review.
4.1.2.3 Internal audit report dated 18/6/18 was made available for Complied
- Major compliance - management review
4.1.3.1 The management shall periodically review the continuous MSPO management review was carried out on 17/7/18. The Complied
suitability, adequacy and effectiveness of the requirements for meeting was carried out at Palmgroup POM office with the
effective implementation of MSPO and decide on any changes, management team and staff. All pertinent elements for MSPO
improvement and modification. implementation has been reviewed and presented to top
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4.1.4.1 The action plan for continual improvement shall be based on a Palmgroup Palm Oil Mill Sdn Bhd has established management plan Complied
consideration of the main social and environmental impact and on social, safety and health and environmental impact. The plan
opportunities for the company. are documented and available for references.
- Major compliance - Verified the management plan for 2016 which covers
social, environmental, safety and best practices as well as
biodiversity aspect in palm oil mill operation. Monthly
update will be presented via TQM management meeting in
HQ.
4.1.4.2 The company should establish a system to improve practices in line The mill manager will be responsible to monitor and improves Complied
with new information and techniques; and for disseminating this practices of new information and techniques or new industry
information throughout the workforce. standards and technology to be implemented.
- Major compliance -
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- Major compliance -
Mr. Wong Sie Chel has been appointed as Mill Social and Legal
Coordinator which will be responsible in implementation and
maintain of Company’s Social and Legal Management System. The
appointment letter dated 27/07/2016 which issued by Mill Manager
in charge was sighted.
4.2.1.2 The management documents shall be publicly available, except Palmgroup POM holds copies of each of the management Complied
where this is prevented by commercial confidentiality or where documents that were required to be publicly available. Copies of
disclosure of information would result in negative environmental or the document such as documents related to environmental and
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social outcomes. social issues, plans for pollution prevention, records of complaints
and grievances were available upon request. The memo was
- Major compliance -
displayed on the information notice board.
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All the FFB suppliers are registered with MPOB with a valid license
of selling FFB to the mill. Licenses of the FFB supplier are sighted
during the audit. All the licenses are still valid.
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Daily production report and sales & stock movement (MT) are
4.2.3.2 The management shall conduct regular inspections on compliance Complied
available for 2018 to date . The mass balance sheet template was
with the established traceability system.
used to monitor incoming and outgoing of FFB and palm product
- Major compliance - (CPO and PK). The balance sheet has segregated the certified and
non-certified FFB and palm product (CPO and PK).
Records of storage, sales, delivery or transportation of crude palm Records of storage, sales, delivery or transportation of crude palm
4.2.3.4 Complied
oil and palm kernel shall be maintained. oil and palm kernel were maintained at the mill.
- Major compliance -
Example of records evidence are as below:
a. Daily production Record dated 30 June 2018 sampled:
i. FFB Received from own supplier
ii. FFB Received from outsider
iii. FFB Processed
iv. CPO Produced
v. PK Produced
vi. OER
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vii. KER
b. Sale and Stock Movement dated 30 June 2018 sampled:
i. CPO Despatch
ii. PK Despatch
iii. Empty Bunch Ash
iv. Sludge Oil
v. Palm Kernel Shell
c. Weighbridge ticket
d. Sales and purchase record
4.3.1.1 All operations shall be in compliance with applicable local, state, Palmgroup POM has maintained the systems for documentation, Complied
national and ratified international laws and regulations. checking and assessment of legal compliance with applicable laws
and regulations. Inspection of records showed that the Palmgroup
- Major compliance -
POM has yet to comply with legal and statutory requirements as
per the following: Sample of Permit and license sighted were :
i) Gensets written approval, 280kW and 1000 kW,
ref#AS(SWK)(B)31/152/000/0579(a) dated 9 April
2010.
ii) Incinerator 1 & 2, AS(SWK)(B)31/152/000/057 Jld.2
(3a) dated 23/8/2010
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4.3.1.2
The management shall list all relevant laws related to their All operating units have Legal & Other Requirements Register Complied
operations in a legal requirements register. (LORR) covering all the necessary regulatory requirements. Refer
to legal register, OT05 dated 11/1/17. Sustainability department
- Major compliance -
have reviewed and updated the applicable and relevant legal such
as:
i)Minimum wages order 2016
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4.3.1.3
The legal requirements register shall be updated as and when there Tracking system to ensure any changes in the relevant regulation Complied
are any new amendments or any new regulations coming into force. been well implemented through communication from the Group
head Office to the mill management.
- Major compliance -
On the site verification, interviews with office personnel and records
indicate that the system is appropriate to the operations. Tracking
system on any changes in the law been well implemented.
E.g. regular notification by Head Office and regular updates
from the DOE/DOSH websites.
4.3.1.4
The management should assign a person responsible to monitor The person in charge is Mr Wong Sie Chel (assistant manager). Complied
compliance and to track update the changes in regulatory Refer to the appointment letter dated 27/7/16
requirements. (PPOM/PH/SIH/001).
- Minor compliance - Job descriptiion established for the Social and Legal Coordinator :
-To ensure compliance with relevant statutory and meet
sustainable standard - Update all documents and records - Monitor
and update register of Social and Legal Improvement or CA
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- Major compliance - agricultural, production and processing purpose. For the POM, the
land size used only 30ha.
The land title under classification: mixed zone lane and under
4.3.2.3 Legal parameter boundary markers should be clearly demarcated Complied
country land: 3524 Ha stated that the land is used for agricultural,
and visibly maintained on the ground where practicable.
production and processing purpose. For the POM, the land size
- Major compliance - used only 30ha
4.3.2.4 Where there are, or haven been disputes, documented proof of There was no dispute in the Palmgroup POM at the time of audit. Complied
legal acquisition of land and fair compensation that have been or Sighted the record, ST18: Register of dispute.
are being made to previous owners and occupants; shall made
available and that these should have been accepted with free prior
informed consent (FPIC).
- Minor compliance -
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Maps of an appropriate scale showing extent of recognized Not applicable since the land title was kept by Palmcol Estate.
4.3.3.2 Complied
customary rights shall be made available. Sighted the memorandum of sublease between Palmcol Sdn Bhd
(Landlord) and Palmgroup Palm Oil Mill Sdn Bhd dated 19/11/2007.
- Minor compliance -
Negotiation and FPIC shall be recorded and copies of the relevant Not applicable since the land title was kept by Palmcol Estate.
4.3.3.3 Complied
agreements should be made available. Sighted the memorandum of sublease between Palmcol Sdn Bhd
(Landlord) and Palmgroup Palm Oil Mill Sdn Bhd dated
- Major compliance -
19/11/2007.
4.4 Principle 4: Social responsibility, health, safety and employment condition
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The SIA included mitigation plan for the identified negative impacts
and also the monitoring and review of the impacts. The timeframe
and responsible person to for SIA management plan has been
incorporated in the latest plan, Social Mitigation Plan, dated
11/6/2018.
4.4.2.2 The system shall be able to resolve dispute in an effective, timely Complaint/Suggestion records for Internal and External Complied
and appropriate manner, which is accepted by all parties. Stakeholders was implemented. Seen the complaint forms and
found most of the complaints were related to house damage issues.
- Major compliance -
All cases of complaints were reported to the mill management.
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4.4.2.5 Complaints and solutions within the past 24 months shall be The management has started to implement the complaint form Complied
documented and be made available to affected stakeholders upon since May 2013. The records of complaint were available from May
request. 2013 up to date.
- Major compliance -
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4.4.4.1 An occupational safety and health policy and plan which is in line An Occupational Safety & Health Policy dated 1 October 2010 Major
with Occupational Safety and Health Act 1994 and Factories and signed by Managing Director is available and been displayed at nonconformance
Machinery Act 1967 (Act 139) shall be documented, effectively entrance of POM office. Safety and Health policy signed by MD, Mr
communicated and implemented. Tiong Chiong Hee on 1/10/10
- Major compliance -
Occupational Safety and Health Plan for 2018-2019 has include
related OSH compliance monitoring activities:
Daily Task or Handle in Case by case basis
i) Contractor and workers monitoring (PPE, SWP, Cleanliness)
ii) Compliance monitoring (CHRA, noise monitoring, chemical
register)
Monthly task
i) SOP training
ii) Workplace inspection, plan is monthly (actual is 3 monthly)
iii) Monthly inspection (Fire fighting)
iv) LEV monitoring (monthly)
Annual
i) JKKP 8 submission
ii) Fire Drill
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identified in the risk assessment and control such as Hazard with hearing impairment. The annual audiogram was not done in
Identification, Risk Assessment and Risk Control (HIRARC). the interval of 12 month form the date of last monitoring.
e) The management shall establish Standard Operating Procedure
for handling of chemicals to ensure proper and safe handling iii) Medical surveillance was carried last year on 10/11/17 as per
and storage in accordance to Occupational Safety Health CHRA recommendation by registered OHD, HQ/10/DOC/00/147.
(Classification Packaging and Labeling) Regulation 1997 Specific test for n-Hexane (2,5-Hexadione) has been included
Occupational Safety Health (Use and Standard of Exposure of together with manganese exposure. Based on the results (USECHH
Chemical Hazardous to Health) Regulation 2000. 3 and 4), no detrimental of health recorded and all fit to work.
b) Palmgroup POM has reviewed the Safety Risk Assessment
f) The management shall appoint responsible person(s) for
(HIRARC) for the main tasks on 20/6/18. Review was carried out
workers’ safety and health. The appointed person(s) of trust
due to accident occurrence at kernel plant. There are new project
shall have knowledge and access to latest national regulations
(mill extension) has yet to be included in the register.
and collective agreements.
g) The management shall conduct regular two-way communication Thus, major non-conformance was raised.
with their employees where issues that affect their business
such as those related to employees’ safety, health and welfare c) In addition to specific training courses, safety briefings are given
are discussed openly. Records from such meeting shall be kept during muster to reinforce awareness, such as correct wearing of
ant the concerns of employees and any remedial actions taken PPE.
shall be recorded.
h) Accident and emergency procedures shall exist and instructions SDS for all the chemicals used are available at the store in Dual-
shall be clearly understood by all employees. language (Bahasa Malaysia and English). Sample of SDS sighted –
i) Employees trained in First Aid shall be present at all mill IPA (isopropanol), EDTA Solution and Ammonia Buffer Solution.
operations. First Aid equipment should be available at each
worksite. d) Records were available of PPE issued to individual workers and
contractors, including signatures to confirm receipt. Standard of
j) Records shall be kept of all accidents and be reviewed
PPE used for lab analyst :
periodically at quarterly intervals.
i)Nitrile glove – (37-176-9)
- Major compliance - ii)Respirator – 3M 8210 (N95), double cartridge type (3M 6003)
organic vapor catridge.
iii) Anti–fog goggle
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h) The Mill has site specific Plans including maps showing assembly
areas and up-to-date lists of emergency contacts with training
conducted to communicate the Plan. Interviews of Mill staff and
workers confirmed understanding of emergency response
procedures. Emergency response team has been established for
fire fighter, first aider, spillage and accident investigation. The last
fire evacuation drill was conducted on 12/12/17.
i) First Aid Kits are installed at various work stations at the Mill and
inspection confirmed these had been appropriately stocked.
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4.4.5.3 Management shall ensure that employees’ pay and conditions meet There was an employment contracts for staff and workers. Pay and Complied
legal or industry minimum standards as per Collective Agreements. conditions were documented and found above the Minimum Wage
The living wage should be sufficient to meet basic needs and provide Order 2016. Sampled of employment contracts confirmed that
some discretionary income based on minimum wage. terms and conditions were clearly outlined and signed by the
worker. Sampled of the payslips confirmed that the workers were
- Major compliance -
paid in accordance with Minimum Wage Order 2016.
1. MY00004115
2. MY00004322
3. MY00004500
4. MY00004783
5. MY00005212
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6. MY00005637
7. MY00005646
There was a permanent contractor available in the mill, work.
4.4.5.4 Management should ensure employees of contractors are paid based Complied
Palmgroup Palm Oil Mill Sdn Bhd arranges contracts for packing of
on legal or industry minimum standards according to the
bunch ash. The contract dated 1/1/2016 between Palmgroup POM
employment contract agreed between the contractor and his
and T&K Engineering Co. clearly stated that the contractor must
employee.
strictly follow all applicable national and ratified international laws.
- Minor compliance - Sighted the contractors’ worker agreement, Pay and conditions
were documented and found above the Minimum Wage Order
2016. All the workers permit for T&K Engineering Co. were found
valid.
1. B3517214
2. B2433533
3. B0766196
4. B2200186
5. B7918595
All the recruited workers were registered in the Labour Registration
4.4.5.5 The management shall establish records that provide an accurate Complied
Record where personal details such as name, nationality, next of
overview of all employees (including seasonal workers and
kin, education standard, date of employed, job description, wage
subcontracted workers on the premises). The records should contain
rate, date of birth and etc was stated in the registration card.
full names, gender, date of birth, date of entry, a job description,
Sampled of the Labour Registration Card as below:
wage and the period of employment.
1. MY00004115
- Major compliance -
2. MY00004322
3. MY00004500
4. MY00004783
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5. MY00005212
6. MY00005637
7. MY00005646
Employment contracts were acknowledged and kept a copy by the
4.4.5.6 All employees shall be provided with fair contracts that have been Complied
workers verified through interviewed with the workers. The terms
signed by both employee and employer. A copy of employment
and conditions were clearly stated in the contract such as salary,
contract shall be made available for each and every employee
annual leaves and public holiday entitlement, rate of work on rest
indicated in the employment records.
day, overtime and etc. Sampled of employment contracts as below:
- Major compliance -
1. MY00004115
2. MY00004322
3. MY00004500
4. MY00004783
5. MY00005212
6. MY00005637
7. MY00005646
POM has established a time recording system (scan card system)
4.4.5.7 The management shall establish a time recording system that makes Complied
for all employees.
working hours and overtime transparent for both the employees and
employers.
- Major compliance - Time recording system has been implemented by scan card system
for all mill employees.
The working hours for all employees has been clearly documented
in the Employment Contract and displayed in the office to ensure
transparent for both employees and employer.
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4.4.5.9 Wages and overtime payment documented on the pay slips shall be Documented payslip was distributed to individual workers on the Complied
in line with legal regulations and collective agreements. day of payment. Wages and overtime were paid according to the
time recording system (scan card system). Total hours of overtime
- Major compliance -
and daily attendance were recorded in the time card. Sampled the
payslip for month May 2018 and June 2018 as below:
1. MY00004115
2. MY00004322
3. MY00004500
4. MY00004783
5. MY00005212
6. MY00005637
i. 7. MY00005646
Palmgroup POM has provided yearly bonus, monthly incentive
4.4.5.10 Other forms of social benefits should be offered by the employer to Complied
which are paid according to staff‘s performances
employees, their families or community such as incentives for good
work performance, bonus payment, support of professional
development, medical care provisions and improvement of social
Apart from that, the management also provides free housing
surroundings.
facilities with water and electricity. In addition, employees will be
- Minor compliance - sent to nearby clinic and the cost is reimbursable.
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- Major compliance - verified on the Employee Master List confirmed that all the workers
employed were above 18 years old.
4.4.6.2 Training needs of individual employees shall be identified prior to Palmgroup POM has prepared an Annual Training Plan Complied
the planning and implementation of the training programmes in 2018-2019 based on the training needs. This includes the
order to provide the specific skill and competency required to all internal and external training courses scheduled for the
employees based on their job description. year.
- Major compliance -
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4.4.6.3 A continuous training programme shall be planned and implemented Continuous training programme is planned and Complied
to ensure that all employees are well trained in their job function implemented covering all employees and contractors as
and responsibility in accordance to the documented training per the documented training procedure. Refresher training
procedure. on SOP is emphasised for all operator to ensure safety and
- Minor compliance - standard practices being followed for consistent
implementation.
4.5.1.1 An environmental policy and management plan shall be in line with Palmgroup POM has established an environmental policy and Complied
the relevant country and state environmental laws shall be environmental management plan with relevant to the applicable
established, effectively communicated and implemented. laws and regulations. Policy was signed by managing director on 6
January 2014.
- Major compliance -
Interviews of staff and workers found that the policy has been
implemented and communicated regularly through morning
briefing and displayed on notice board.
The environmental management plan shall cover the following: Major
4.5.1.2 The established environmental aspect and impact analysis have not
Nonconformance
a) An environmental policy and objectives; identified new construction of following buildings:-
b) The aspects and impacts analysis of all operations i. Workshop
- Major compliance - ii. Chemical Store
iii. Schedule Waste Store
iv. Effluent Ponds
Thus, Major nonconformance was raised.
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4.5.1.3 An environmental improvement plan to mitigate the negative The continuous monitoring was implemented on timely basis where Complied
impacts and to promote the positive ones, shall be developed, the planned programs which derived from list of significant
implemented and monitored. environmental aspect. Results of the programs that were monitored
will determine operational changes whether have positive or
- Major compliance -
negative environmental impacts. List for environmental
improvement plan as such:
i) Water quality monitoring
ii) Domestic waste management
iii) Scheduled waste management
iv) Management of hydrocarbon waste
v) Chemical management
vi) Peat Management
vii) Labor line upkeep
viii) Air quality management
The latest reviewed for the Environmental Plan 12/07/2018
4.5.1.4 A programme to promote the positive impacts should be included Palmgroup POM environmental improvement programme also Complied
in the continual improvement plan. includes continual improvement plans. For example, rain water
harvesting system installed at labour line and also at the mill
- Minor compliance -
compound as to support the water supply from mill’s water
treatment plant.
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4.5.1.5 An awareness and training programme shall be established and Annual training programme of the mill includes environmental Complied
implemented to ensure that employees understand the policy, awareness and compliance related trainings to the executives,
objectives and management plans and are working towards staffs and workers.
achieving objectives.
Site observation by interviews of staff and workers found that the
- Major compliance - policy has been implemented and communicated regularly through
morning briefing and displayed on notice board.
4.5.1.6 The management shall organize regular meetings with workers Environmental related matters were discussed during morning Complied
where concerns of workers about the environmental quality are briefing and safety meeting. Workers interview reveal that they are
discussed. encouraged to discuss environmental issues with the management.
- Major compliance - In addition, quarterly environmental meeting was last conducted
on 21/06/2018 All pertinent environmental matters were discussed
during the meeting.
4.5.2.1 Consumption of non-renewable energy shall be optimized and Palmgroup POM maintains records of energy usage, which is Complied
closely monitored by establishing baseline values and trends shall reported monthly to head office. The use of the steam turbine for
be observed within appropriate timeframe. There should be a plan electricity generation has been optimised in order to reduce the
to assess the usage of non-renewable energy including fossil fuel, dependence on diesel fossil fuel. No electric supply from SECCO @
electricity in the operations over the base period Sarawak Energy for Palmgroup POM and fully dependent on diesel
powered generator and steam turbine.
- Major compliance -
FFB processed for 2016: 397,207.76 mt
FFB processed for 2017: 397,207.76 mt
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4.5.2.2 The oil palm premises shall estimate the direct usage of non- Palmgroup POM has estimation of total energy required. This Complied
renewable energy for their operations, including fossil fuel, and estimation was compared to the actual usage by monthly and
electricity to determine energy efficiency of their operations. This reported to the head office for monitoring.
shall include fuel use by contractors, including all transport and
Fossil fuel usage for 2016: 606483 litre
machinery operations.
Fossil fuel usage for 2017: 643011 litre
- Major compliance -
4.5.2.3 The use of renewable energy should be applied where possible. Complied
- Minor compliance -
Utilization of fossil fuels (diesel for genset) was monitored and
control through stores stocks and materials checking reported on
monthly basis. Effective maintenance plan and productive
operation plan for genset including regular servicing of gensets as
well as efficient operation of FFB process to fully utilize the free
source of fuel i.e. biomass (fiber and shell) were implemented.
The quantity of biomass also monitored to achieve the expected
percentage of fiber (60 – 70%) and shell (30%) @ renewable
energy (RE) produced and quantities being consumed. The
consumption of RE is correlative with kWh of turbine operation as
per the following figure:
i)Turbine kWh generation for 2017: 9,101,889 kWh
ii)Turbine kWh generation for 2016: 8,116,038 kWh
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A waste management plan shall be developed and implemented, to Documented pollution prevention plan dated March 2016 was
4.5.3.2 Complied
avoid or reduce pollution. The waste management plan should emphasized in the pollution prevention plan where the site visit
include measure for: confirmed that the practice of reduce, reuse and recycle of
materials has been implemented throughout the company mill and
a) Identifying and monitoring sources of waste and pollution.
estates. Process waste from production is being recycle back for
b) Improving the efficiency and recycling potential of mill by- operation. For example: Process Waste Usage/recycle Output
products by converting them into value-added products. usage Fibre and Shell Boiler fuel Steam for turbine operation Empty
- Major compliance - fruit bunch Incineration Bunch ash (fertilizer) Empty fruit bunch
Mulching Moisture retention medium Boiler clinkers Road patching
Alternative material for laterite Decanter cake/solid Animal feed &
fertilizer Animal feed & fertilizer
4.5.3.3
The palm oil mill management shall establish Standard Operating Method of scheduled waste handling was documented under complied
Procedure for handling of used chemicals that are classified under Scheduled Waste Handling and Storage Guidance,
Environmental Quality Regulations (Scheduled Waste) 2005, PGHSB/SOPP/014/2016, version 1 dated 21/11/16.
Environmental Quality Act, 1974 to ensure proper and safe
Designated storage area was constructed at Palmgroup POM with
handling, storage and disposal. Scheduled waste shall be disposed
adequate mitigation measure such as spill kits and containment
as per Environmental Quality Act 1974 (Scheduled Waste)
bunds. However, the mill currently build new schedule waste store.
Regulations, 2005
Scheduled waste were labelled and stored at designated area.
- Major compliance -
Palmgroup POM kept the latest inventory for scheduled waste (5th
schedule) and also via E-SWiS for online reporting. Due to unstable
internet connection, 5th schedule kept for future reference.
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4.5.4.1 An assessment of all polluting activities shall be conducted, Based on the assessment of all polluting activities as of the Form Complied
including greenhouse gas emissions, particulate and soot 1: Identification and significant determination of environmental
emissions, scheduled wastes, solid wastes and effluent. aspect and setting objectives and targets, version 1(Oct 2016)/SU,
identified significant source of air pollution was from boiler and
- Major compliance -
incinerator chimney. Current monitoring was through online boiler
smoke density and alarm and six-monthly boiler and incinerator
stack monitoring of dust particulate.
1st half of 2016 : Report ref# PGPOM/ST-B1/2018\/1 dated
20/3/18.
Dust emission load: 0.381 g/Nm3 , dry @ 12% CO2 vs 0.4 g/Nm3
, dry @ 12% CO2
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4.5.4.3 Palm oil mill effluent (POME) shall be treated to ensure compliance Palm Oil Mill Effluent (POME) treated through anaerobic pond Complied
with standards as stipulated in the relevant Environmental Quality treatment system where the licensed limit for final discharge BOD
(Prescribed Premises) (Crude Palm Oil) Regulations 1977. POME is 50mg/l for latest compliance schedule. Regular monitoring was
discharge limits and method should be in accordance with the conducted by the mill by taking the sample of waste water in final
respective state and national policies and regulations. discharge point and water at the upstream and downstream of the
river.
- Major compliance -
(Sample: ESI Laboratory Sdn. Bhd. Certificate of analysis ref. #
Palmgroup/22-06/100 dated 10/7/18), upstream = 3.2 mg/l BOD3,
downstream = 3.3 mg/l
Effluent final discharge analysis was monitored on monthly basis by
accredited 3rd party laboratory (ESI Laboratory Sdn Bhd). Refer to
the latest analysis dated 10/7/18, ref# Palmgroup/22-06/100.
BOD3 recorded 4.6 mg/l and comply with the limit stipulated in
mill’s compliance schedule.
In addition, PPOM also required to submit Quarterly Return Report
to DOE. Latest quarter (April –June 2018) was verified.
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Palmgroup POM has optimize water and nutrient usage and reduce
wastage for mill operation and at workers line site. For example,
water from turbine cooling water recycled back and used as
process water for oil room and dilution. Rain water harvesting
system has been installed at all line site for cleaning purpose.
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Where open discharge of POME into water course is practiced, mills Based on DOE license, ref: 001691; validity 1-Jul-2017 to 30-Jun-
4.5.5.2 Complied
should undertake to gradually phase it out in accordance to the 2018, method of POME discharge is water course and the BOD limit
applicable state or national regulations. is below 50 ppm. Quarterly report submiited via OER “Online
Environmental Reporting”. Refer to the latest quarterly report
- Major compliance - submitted dated 19/7/18.
SOP for Palmgroup POM – January 2011(KP 2-5 ) & Safe Working
Procedure for mill operation–established in 2010 which consist of :
i) Weighbridge (FFB, CPO & PK despatch)
ii) Loading Ramp
iii) Sterilizer
iv) Press
v) Kernel Plant
vi) Oil room
vii) Engine room & boiler
viii) ETP
ix) Workshop and Electrical work
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no.1 line A). Daily permit issuance is required and once completed,
Site Safety Health Officer (SSHO) will sign-off/cancel the permit.
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4.6.4.2 The management shall provide evidence of agreed contracts with Palmgroup POM has prepared a standard contract for all the Complied
the contractor. contractors. The signed copy of the contract available at the mill.
Verified sample of contract with both party agreement for;
- Major compliance -
i) Contract bunch ash packing agreement,
PPOM/BS/1601/001 dated 1st January 2016. Validity
period 3 years.
ii) CPO tanker transporter, Soon Hup Transport Sdn Bhd refer
to transporter agreement, effective 1st February 2016.
Validity period: 3 years for the date of agreement
PK cargo transporter, Viva Master Sdn Bhd refer to transporter
agreement, effective 1st February 2016. Validity period: 3 years for
the date of agreement
4.6.4.3 The management shall accept MSPO approved auditors to verify the Palmgroup POM has no objection to allow BSI auditors to verify the Complied
assessments through a physical inspection, if required. assessment through physical inspection if required.
- Minor compliance -
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External Stakeholders
Government Departments NGOs and others Local Communities
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AN Ammoniacal Nitrogen
BOD Biological Oxygen Demand
CHRA Chemical Health Risk Assessment
CPO Crude Palm Oil
DOE Department of Environment
DOSH Department of Occupational Safety & Health
EFB Empty Fruit Bunch
EMS Environmental Management System
FFB Fresh Fruit Bunch
GMP Good Manufacturing Practice
HCV High Conservation Value
IAV Initial Assessment Visit
IPM Integrated Pest Management
ISCC International Sustainable Carbon Certification
MSDS Material Safety Data Sheet
MSPO Malaysian Sustainable Palm Oil
O&G Oil and Grease
PK Palm Kernel
PPE Personal Protective Equipment
RC Re-Certification
RED Renewable Energy Directive
SEIA Social & Environmental Impact Assessment
SIA Social Impact Assessment
SOP Standard Operating Procedure
SS Suspended Solids
TN Total Nitrogen
TS Total Solids
VFA Volatile Fatty Acids
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