Professional Documents
Culture Documents
Acknowledgment
First and most I would like to thank God for helping me to get where I am today and my
parents for their never-ending support. I would like to thank dire dawa Institute of
Technology for providing this essential internship program. But mostly I would like to
extend my deepest gratitude to my mentors Ato Abraham mangistu. I would also like to
thank the Commercial Bank of Ethiopia for allowing me to stay as an intern in the most
amazing project and my supervisor Ato Alazar Shiferaw for his continues support. I would
also like to thank the consultant Engineers who were helpful in my stay as an intern
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ABSTRACT
The primary objective of the study was to introduce this new technology of SCC in
different aspects of construction industry of Ethiopia & the second one was to know what
challenges becomes face if we apply this new technology in our country
The problem statement was raise based on resent information of our country, since Ethiopia
has become one of the fastest growing countries in Africa, especially the construction
industry. Large number of buildings, highways and dams like renascence dam are being
constructing. These constructions use conventional concrete which is difficult to compact
in congested reinforcement and then section such as beam–column intersection.
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List of tables……………………………………………………………….pages
Table 2.1 Classification of mineral additions, EN 206……………………………11
Table 2.2 Requirements to follow for filling ability………………………………15
Table 2.3 Requirements to follow for passing ability………………………………16
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Acronym
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Table of Contents
Acknowledgment..........................................................................................................................................I
ABSTRACT....................................................................................................................................................II
List of figures..............................................................................................................................................III
List of tables...............................................................................................................................................IV
Acronym......................................................................................................................................................V
CHAPTER ONE..............................................................................................................................................1
INTRODUCTION.......................................................................................................................................1
1.2 Background....................................................................................................................................1
1.3 Statement of Problem..................................................................................................................2
1.4 OBJECTIVE OF THE STUDY..............................................................................................................3
1.5 SIGNIFICANT OF THE STUDY..........................................................................................................3
1.6 Scope.............................................................................................................................................3
1.7 limitation of the study...................................................................................................................4
CHAPTER TWO.............................................................................................................................................5
2. LITERATURE REVIEW............................................................................................................................5
2.1 Introduction.............................................................................................................................5
2.2 Development of self-compacting concrete..............................................................................5
2.3 Composition of Self-Compacting Concrete....................................................................................6
2.4 DEFINITIONS..................................................................................................................................7
2.5 REQUIREMENTS FOR CONSTITUENT MATERIALS AS PER EN and ACI............................................8
2.6. Technological improvement of SCC over NCC.............................................................................11
2.7. Advantages and disadvantages of self-compacting concrete.....................................................15
CHAPTER 3.................................................................................................................................................18
RESEARCHE DESIGN& METHEDOLOGY..................................................................................................18
3.1 STUDY AREA.................................................................................................................................18
3.2 Research Design...........................................................................................................................18
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3.3 Subject of the study.....................................................................................................................18
3.4 Population of the study...............................................................................................................18
3.5 Source of data..............................................................................................................................19
3.6 Sample size and Sampling technique...........................................................................................19
3.7 Methods of Data Collection.........................................................................................................19
3.8 Instrument of data Collection......................................................................................................19
3.10 Data collection procedure.........................................................................................................19
3.11 Methods of Data analysis...........................................................................................................20
CHAPTER FOUR..........................................................................................................................................20
4. Data analysis and interpretation........................................................................................................20
4.1. Data obtained from questioner..................................................................................................20
4.2. OBSERVATION.............................................................................................................................27
CHAPTER FIVE............................................................................................................................................32
CONCLUSION AND RECOMMENDATION...............................................................................................32
5.1 Conclusion...................................................................................................................................32
5.3. Recommendation.......................................................................................................................33
REFERENCE............................................................................................................................................
Appendix I..............................................................................................................................................
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CHAPTER ONE
1. INTRODUCTION
1.2 Background
1.2.1 Definition
SCC Defined as: “Concrete that is able to flow and consolidate under its own weight,
completely fill the formwork even in the presence of dense reinforcement, whilst
maintaining homogeneity and without the need for any additional compaction”
SCC was first developed in 1988, in Japan. The main reason for the development of this
material was the lack of skilled workers that could provide adequate compaction for the
creation of durable concrete structures (Okamura &Ouchi, 2003). The material has since
been applied for a multitude of reasons, as is the normal course of a new technology, but
the high flow ability is still the main advantage.
SCC is different than conventional concrete in that it has a lower viscosity and, thus, a
greater flow rate when pumped. As a consequence, the pumping pressure is lower, reducing
wear and tear on pumps and the need for cranes to deliver concrete in buckets at the job
site.
The material has been described as one of the most important developments in the building
industry. It has also been noted that it (SCC) has the potential to dramatically alter and
improve the future of concrete placement and construction processes .The implementation
of SCC in Ethiopia is limited despite the wide usage of the technology in developed
countries.
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Nowadays Ethiopia has become one of the fastest growing countries in Africa, especially
the construction industry. Large number of buildings, highways and dams are being
constructed. These constructions use conventional concrete which is difficult to compact
in congested reinforcement and then section such as beam –column intersection.
Further more conventional concrete need vibration, which results in increasing the running
cost. By considering the above mentioned things, The study was investigate the
technological & economic comparison of applying self-compacting concrete over normal
compacting concrete in Ethiopian construction project.
The problems of a different type and each must be addresses in its own manner. Then this
research was design to investigate and dig out the problems by raising the following
question.
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The finding of this study will be expects to have the following contributions.
1.6 Scope
This research was conducted from the standpoint of the Ethiopian construction industry.
Global considerations was only including if it have a direct influence on the local industry.
Some constraints, limits and boundaries are applied to the study. The study investigated a
Ethiopian construction project and limits to the technological & economic aspects.
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CHAPTER TWO
2. LITERATURE REVIEW
2.1 Introduction
The literature review was performed by investigating local and international literature
sources. This was done to enhance knowledge areas and clarify uncertainties. This
literature review aims to answer the most obvious and frequent questions concerning SCC.
The objectives of the literature review include the following:
The development of SCC was a reaction to poor workmanship and low quality end-
products in the Japanese construction industry (Ouchi, 2000:29). It was developed in 1988
by professor Okamura at the University of Tokyo (Okamura &Ouchi, 2003). The idea was
formed in 1986, by Okamura.
From the creation in Japan, it spread through Asia and found its way to Europe in 1993.
Probably through civil works for transportation(Self-Compacting network Concrete
European Project Group, 2005).
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In North America, the use of SCC expanded from virtually nothing in the year 2000 to over
1 million cubic meters in 2002. In our continent the material was first used in South Africa
in 2002. Britain also had almost no SCC usage in 2000 and more than 400 000m³ of SCC
was used in Britain during 2008 (Jooste, 2009:18).SCC has been accepted with enthusiasm
across Europe.
Self-compacting concrete has the great advantage of comprising of materials used for the
production of conventional vibrated concretes, although it is classified within the special
concretes category. The most common recommendations such as „The European
Guidelines for Self Compacting Concrete” 2008 „ACI Committee 237– Self Consolidating
Concrete” 2007 .
Europe recommends the use of materials regulated by EN 206-1 for traditional vibrated
concrete, referring to specific standards for each component of the mixture. The American
recommendations refer to the ASTM (American Society for Standardization) standards,).
Aggreg
Paste ates
-cement -sand
-
coarse
aggreg
-mineral additions ate
-water
Admixtures
superplaticizers
VMA’s
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2.4 DEFINITIONS
For the purposes of this specification, the following definitions apply:
2.4.1 Addition
2.4.2 Admixture
Material added during the mixing process of concrete in small quantities related to the mass
of cement to modify the properties of fresh or hardened concrete.
2.4.3 Binder
The combined cement and hydraulic addition in a self-compacting concrete
2.4.5 Mortar
The fraction of the concrete comprising Paste plus those aggregates less than 4 mm.
2.4.6 Paste
The ability of SCC to flow through tight openings such as spaces between steel reinforcing
bars without segregation or blocking.
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The Material having particle size smaller than 0,125 mm. It will also include this size
fraction of the sand.
2.4.11 Workability
A measure of the ease by which fresh concrete can be placed and compacted: it is a
complex combination of aspects of fluidity, cohesiveness, transportability, compactability
and stickiness.
2.5.1 General
The constituent materials, used for the production of Self-Compacting Concrete (SCC)
shall generally comply with the requirements of EN 206 and ACI 237R.
The materials shall be suitable for the intended use in concrete and not contain harmful
ingredients in such quantities that may be detrimental to the quality or the durability of the
concrete, or cause corrosion of the reinforcement.
2.5.2 Cement
The 237 ACI Committee allows the use of any type of cement regulated by the ASTM C
150, C 595 and C 1157 American standards.
2.5.3 Aggregates
Aggregates shall conform to EN 12620. The maximum size of the aggregates depends on
the particular application and is usually limited to 20 mm.
This is emphasized by the European specifications recommending the use of a maximum
size of the coarse aggregate between 12 and 20 mm, recommendation also included in ACI
237R which states that the maximum size of the coarse aggregate for SCC shall be
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determined as one class lower than the one specified in ACI 301 for vibrated concretes. In
the same time the maximum content of coarse aggregate shall vary between 28% and 32%
of the total concrete volume.
2.5.4 Powder
It is a Particle smaller than 0,125 mm contribute to the powder content.
The moisture content should be closely monitored and must be taken into account in order
to produce SCC of constant quality.
2.5.5 Mixing Water
Suitability is established for mixing water and for recycled water from concrete production
conforming to EN 1008.
2.5.6 Admixtures
Admixtures used shall comply with EN 934-2: 2000 (including Annex A), are the
superplasticizers (high capacity water reducing additives) or viscosity reducing additives
according to this code. Superplasticizers are an essential component of SCC to provide the
necessary workability.
Other types may be incorporated as necessary, such as Viscosity Modifying Agents (VMA)
for stability, air entraining admixtures (AEA) to improve freeze-thaw resistance, retarders
for control of setting.
The use of additions arose from the need to produce more economic self-compacting
concretes with cement consumption as low as possible. For the production of the first self-
compacting mixtures, an increased quantity of cement and super plasticizer were used to
obtain an increase fluidity of fresh concrete and to reduce the risk of segregation during
transport and placing, fact which significantly increased the cost of concrete.
In order to eliminate these SCC deficiencies, attempts to use various mineral additions
were made, among the most popular and recommended being:
mineral fillers
plant waste
silica powder
The main objective is to ensure the uniform distribution of particles within the paste and to
ensure the best cohesion possible between materials.
Type Reaction with water Examples
Inert or semi-inert Mineral
Type I fillers(limestone,
dolomite)
Pigments
Pozzolanic fly ash EN 450
silica powderEN
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Hydraulic blast-furnace
slagBS6699
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2.5.8. Mineral fillers – are regarded as being inert in the reaction with water and are
obtained by grinding limestone, they may be used to achieve a better distribution of cement
in the paste volume, this fact leading to an increase in paste density.
2.5.9 Silica powder – may increase the stability of the self-compacting concrete mixes.
Silica fume gives very good improvement of the rheological as well as the mechanical and
chemical properties. It also Improves the durability of the concrete.
The stability of the mixture is increased by the capacity of silica powder to reduce the free
circulation of water within the concrete matrix. For low levels of replacement, 5% or less,
the plastic viscosity of the mixture decreases.
The high level of finesse and the practically spherical shape of the silica powder lead to an
adequate cohesion and to an increase in segregation resistance. Aside from these properties,
silica powder is extremely efficient in reducing or even eliminating the bleeding.
2.5.10. Fly ash – has proved to be efficient as an SCC addition, ensuring an increased
cohesion between materials and a reduced sensitivity to the variation of water content.
Since fly ash retains more water than the cement particles due to its spherical shape, its use
in self-compacting concrete mixtures may reduce both the autogenous and the plastic creep.
2.5.11. Granulated blast furnace slag - is a component material present in CEM II and
CEM III cements. The American specifications recommend the use of blast furnace slag in
accordance with the ASTM C 989 standard, specifying that before placing,
2.5.12 Stone powder. Finely crushed limestone, dolomite or granite may be used to
increase the amount of powder: the fraction less than 0.125 mm will be of most benefit.
Note: dolomite may present a durability risk due to alkali-carbonate reaction.
2.5.13. Ground Glass Filler This filler is usually obtained by finely grinding recycled
glass. The particle size should be less than 0,1 mm and the specific surface area should be
2500 cm2/g. Larger particle sizes may cause Alkali-Silica reaction.
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A .Rheology
Since SCC is defined as a concrete with high workability and no need for vibration, it is
obvious how this property differs from NCC.
For concrete to be considered as SCC it needs a slump-flow of more than 550mm without
significant segregation according to ACI. It also needs to reach a diameter of 500mm
within two seconds..
B .Segregation
SCC should be designed to have a good resistance to segregation. This can be defined as
the ability of concrete to remain homogeneous in composition while in its fresh state. The
viscosity of the paste in SCC is the highest among various concrete types due to its low
water to powder ratio, this characteristic should inhibit segregation of fresh concrete
(Okamura & Ouchi, 2003).
It is required that less than 20% of the mass can pass the 4.75 mm sieve. Admixtures such
as viscosity modifying admixtures can be added to the mix to increase cohesion and
segregation resistance.
C .Bleeding
Bleeding in SCC is usually less than in NCC. This is mainly due the lower water content
and
the higher fines content. The higher fines content is a result of higher binder content,
consisting
of cement and cement replacers, as well as an increased sand content
According to the European Guidelines for SCC, the strength development of SCC is similar
to that of NCC. This statement is confirmed by the EFNARC guidelines document. It states
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that SCC can be designed to fulfill the requirements of EN 206 regarding density, strength
development, final strength and durability (EFNARC, 2002:32).
E. Plastic settlement
The occurrence of plastic settlement cracks can be reduced with well-designed SCC due to
the higher flowability and better uniformity. The increased flowability ultimately causes
the cracks to be filled.
Since SCC has less bleeding, the evaporation of surface water must be controlled more
diligently. Proper curing can prevent plastic shrinkage cracks from forming, but SCC will
inherently be more susceptible to this form of cracking (Miao, Tian & Liu, 2009; Wallevik
& Níelsson, 2003).
The mechanical properties of SCC have been well researched over the last decade and a
half and fundamental cognitions of this material have been developed
These findings are by (Bennek, 2007:24; Van Keulen, 2000). They found that:
The maturity method to predict the cube strength of NCC is also applicable for SCC
The characteristic cube strength of SCC is at least ten percent higher than for NCC,
with the same w/c ratio
The ratio tensile strength / compressive strength is comparable with NCC
The Young modulus is 10-15% lower after 18 hours and about 10% lower after 28
days
The shrinkage and creep deformation together, are less than or equal to that of NCC
The transfer lengths of pre-stressed strands are comparable or better than for NCC
The water-penetration test results did not show much difference from NCC
Self-compacting concrete workability can be described as the easiness with which the
concrete can be mixed, placed, compacted and finished. In terms of workability, the self-
compatibility can be defined as the ability of concrete to flow after it is discharged from the
pumps, only under the action of gravity.
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Self-compactability, as a fresh concrete property, can be described depending on several
necessities which derive from those specified above, the most important ones being:
a. filling capacity,
b. passing capacity and
c. segregation resistance
a. Filling capacity
May be described as the ability of the SCC to flow through and completely fill the gaps of
a formwork without the need for mechanic consolidation. This property is important during
the selection of the casting method and determine the distance between the points where
concrete is to be cast.
The filling capacity refers to both mixture deformability (concrete flow distance under its
own weight) and deformation velocity (flow rate).In order to achieve a good filling
capacity, concrete must observe certain conditions and present some particular properties.
In order to obtain concrete with as highly deformability as possible, one may resort to
reducing the friction between the solid particles in the mix (fine aggregate, coarse
aggregate and all types of additions). In order to reduce friction between the powder-type
particles of the additions increasing the water content within the paste is not recommended.
In conclusion, obtaining a concrete with a good filling capacity implies the close
observation of the following aspects:
Action Procedure
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Concrete stability can be described as the ability to remain homogeneous during the mixing
and placing processes. There are two types of segregation, both are extremely important for
self-compacting concrete.
Static segregation – it refers to the concrete resistance against the free water flow
(bleeding), segregation or sedimentation from the surface while concrete is still in
the plastic phase, if this feature is not taken into account, great variations of the
mechanic properties can occur for the elements produced by using this concrete.
c. Passing capacity
Refers to the ease with which concrete can overcome different obstacles such as Arrow-
shaped spaces (narrowing of the cross section) without blockages.
In the case of arrow-shaped sections or in spaces where there is a short distance between
the reinforcements, the SCC is required to meet an additional requirement passing capacity,
to avoid aggregate blockages.
In conclusion, to reach an adequate flow rate we must take into account the aspects detailed
in the following table:
Action Procedure
Increase of cohesion between Low water/powder ratio
materials to reduce segregation Use of viscosity admixtures
Compatibility between free space and Low volume of coarse aggregate
aggregate sizes Limiting the maximum size of
aggregates
Used
2.7.1. Advantages
The responsibility of concrete quality is shifted off-site to the producer of the SCC
(if ordered ready-mixed)
Ability to encapsulate heavily congested steel reinforced sections with relative ease
Higher strength concretes are possible while increasing the workability at the same
time
Less cement needed due to the addition of fly-ash. This also reduces the carbon-
footprint since cement production is not environmentally friendly and fly-ash is an
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industrial by-product
Reduced labor costs - SCC reduce the labor demands and compensates for lack of skilled
workers to perform the rigorous work required for quality concrete construction.
Improved work environment and safety - SCC eliminates the use of vibrators for
concrete placement, thus minimizing the vibration and noise exposures and fall hazards.
Improved aesthetics - SCC reduces the number of bug holes, honeycombing and other
surface imperfections on the finished concrete surface.
2.7.2. Disadvantages
• Moisture content should be supervised more diligently due to the sensitivity to moisture
variations such as wet sand
• The importance of the delivery schedule can produce additional risk and pressure
• Increased cost of raw materials due to the addition of superplasticiser and a higher
binder content
• An overall paradigm shift is required in the supply chain to ensure all the stakeholders
understand the impact of using SCC
• There can be an additional initial cost to change or upgrade the mixing lot
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As we have to use different super plasticizers, fillers and some new and rare materials like
nanoslica in production of S.C.C, it seems that it will be difficult to use it for economic
reasons, at least in developing countries.
Although using S.CC can considerably decrease the required manpower but this is not that
much important like it is in developed countries because manpower is relatively cheap in
developing countries.
So we must explore the ways to economize the production of S.C.C in these countries,
while the quality and durability of S.C.C can have long-term economic justifications. On
the other hand we can study about the resources of each country to find suitable and
economic materials to produce S.C.C.
For example, as coal is used as carbonaceous fuel in Europe, it is an optimum and useful
way to use the ashes of fly ash.
In some countries that have Steel Melting Industries, we can use the wastes of those
factories. IN Southeast Asia, as there is high production of rice, they use the ashes of rice
bran as economic and suitable filler. In some cases using stone dust, fine particles of
mineral limestone and glass powder is possible to make SCC economic.
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CHAPTER 3
RESEARCHE DESIGN& METHEDOLOGY
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secondary sources of data was obtained from different documents, previse researches,
books, and internet.
3.8.1Questionnaire
Questionnaires was one of the mechanism through which information are obtain from those
samples. The questionnaire was prepared and disseminated to concern bodies to collect
information.
3.8.2Observation
Observation will be another method to conduct this works. This was done by observing
different site. The researcher should also observe the information that compares SCC with
NCC and take data by photos.
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CHAPTER FOUR
4. Data analysis and interpretation
4.1. Data obtained from questioner
For how long self-compacting concrete it is used in your company?
The respondent company has the experience of using the self-compacting concrete for two
years.
What are their experiences in terms of cost, time, quality and ease of use when
compared with NCC?
It was noted that time savings have been realized by using SCC. The time saving in
the precast yard was mentioned for the construction of heavily reinforced sections
such as precast columns.
The general opinion was that the casting of bulk elements, such as raft foundations,
could be accelerated the most by implementing SCC faster construction period.
The heavy precast industry has already implemented SCC to a notable extent due to
the ease of using SCC.
The reduced risk of rework and the ability of SCC to incorporate more admixtures
add to the ease of use of the material.
SCC has simple passing ability it can pass through density spaced rebar
arrangements.
It has an ability to fill formworks.
When the height of the structure to be filled is higher it is advantageous to use SCC.
It has less noise from vibrations.
It will take a time to get more précis measurement and monitoring of the constituent
material, it also requires more trial batches at laboratory.
Another risk that is mitigated by using SCC is that of water addition to the concrete
mix by site personnel. This potentially occurs if the concrete has low workability,
but this problem is inherently removed by SCC’s.
Additional material attention to curing properties practices on site is needed when
using SCC due to the increased susceptibility of SCC to shrinkage cracking.
What decision criteria are implemented by contractor, client and consultant when
deciding to use SCC or not
Contractors
Contractors reported on using SCC mainly to construct elements with
difficult geometries, dense reinforcement or difficult access. The
contractors might also use it if they need to do a large, time constrained
pour.
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The General decision criteria to implement SCC by Contractors are based on the
following
The quality requirement
to construct elements with difficult geometries
dense reinforcement or difficult access
for a faster schedule
environmental incentive,
better structural integrity
If `the height of the structure to be filled is higher and the thickness is
smaller using self-compacting is better.
Consultants
The consultants took different views on the matter. One approach was the
deliberate avoidance of the decision, since a structural engineer only
specifies strength and allows the contractor to decide on the rest of the
material details.
Clients
Clients can specify SCC through the architect if they prefer off-shutter
concrete. Other reasons that might lead a client to specify SCC is an
environmental incentive, better structural integrity or for a faster schedule
that might lead to a quicker turnaround on capital.
What are Challenges and additional design criteria when implementing SCC?
Challenges
The additional challenges involved with implementing SCC, above those of NCC are.
The realization of the risk of total material loss when the formwork leaks or fails
was h+ighly commented.
The challenge is to mitigate this risk through design, construction and management
of the formwork systems.
The higher moisture sensitivity of SCC is another challenge that should be managed
during construction.
The higher moisture sensitivity of SCC needs stricter supervision during the
concrete mixing operations (regulating moisture in the sand and aggregate and
using more sensitive water measuring equipment) and during the curing operations.
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The lack of knowledge regarding the intricate workings of the superplasticiser and
the sensitivity to poor quality formwork and release agents are other challenges that
has to be overcome in order to successfully harness the potential of SCC.
The high characteristic strength of SCC can lead to non-optimal designs where the
strength outperforms the specifications.
If the regular, lower strength formwork is used, the rate of pour should be closely
monitored and controlled to prevent the development of high hydrostatic pressures.
The general opinion from the industry representatives was that contractors would require a
smaller labor force when using SCC.
What are the cost impact on labor and materials if SCC is implemented?
Material
The concrete material cost will probably rise if the decision is made to implement
SCC. This is due to the higher binder content in a SCC mix, relative to a NCC mix.
The higher binder content means that the cement content is higher and this leads to
an overall increase in price.
The addition of superplasticiser is another additional cost that will increase the
concrete unit price. This price difference can be reduced by using cement extenders
such as fly-ash or slag.
The cost of the skilled labor involved in mixing SCC will be included in the margin
if SCC is ordered from an external supplier.
Labor
The views regarding the cost influence of SCC on labor was that the labor savings
would not be significant in Ethiopia, because the labor in Ethiopia construction
industry is relatively cheap in comparison to the saved cost.
What are the formwork requirements and impacts if one utilizes SCC?
The opinion regarding formwork was that the price per square meter would increase
since SCC formwork should resist full hydrostatic pressures.
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The percentage price increase of formwork for wall elements was predicted to be
the highest of all element types.
A decrease in the large rework expense associated with NCC off-shutter concrete
can make SCC more economical and advantageous when building according to
these concrete finishing specifications
The formwork cost of horizontal applications was noted to be comparable with that
of NCC, but the risk associated with formwork leakage and total material loss was
emphasized for horizontal elements.
Any formwork that must resist hydrostatic pressures will be more expensive than
standardized NCC formwork systems.
The concrete pressure on the formwork exerts from the time of placing to the
internal stability of the structure.
It depends on the existing vertical pressure and in the ratio of horizontal pressure, so
the formwork must resist the pressure and must stiff.
What other cost impacts have you realized when using SCC
Numerous other expenses, besides material, formwork and labor expense, are
impacted when SCC is implemented on a construction site.
Cost savings through the reductions in overheads, including insurance costs, were
mentioned as a consideration if a construction schedule is accelerated by using
SCC.
Rework savings on densely reinforced structures and the elimination of the need for
cracked slabs were also mentioned.
Additional expenses if SCC is implemented include the use of higher skilled labor
to ensure the proper production of SCC and watertight formwork.
Risks such as formwork failures and moisture variation were highlighted and how
the financial impact of the risk realization can differ if SCC is used.
The higher cement content in SCC might increase the concrete mix, but it will have
to be weighed against factors such as the possibility of increasing the cement
extenders and lowering the energy use during placement.
In most cases SCC could replace NCC if the user possesses the correct knowledge
and skills.
The lack of appropriate skills were commonly said to be the main reason for failed
SCC application.
Another difficulty with SCC is when an element is designed to have an inclined
finish (e.g. for drainage), this finish is challenging to achieve with SCC due to its
self-leveling characteristics.
SCC is a concrete that generally has characteristic compressive strengths of 40 MPa
and more. This makes it inefficient in low cost, low strength concrete applications.
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SCC is thus over designed at low strength applications and more uneconomical than
for higher strength applications.
In the future most of the building structural design will be complex and the
buildings will increase in many aspects.
Mega structures will be introduced, so lf-compacting will be used frequently.
What are the major factors that affect s your company to apply SCC over NCC?
Finding the admixture is difficulty and the cost, so our company will use SCC when it is
necessary.
In which structural element your company use SCC and why
In our site we used SCC in pile construction for foundation, because the depth was
higher.
It was unable to use vibrator and it was easier to pass through reinforcement
without blocking.
What is your suggestion for the higher education to apply this technology in our
country?
We suggest that the higher education in our country should understand this
technology and education related to this technology should be given
Do you think that there is enough material to apply SCC in our country?
YES there is economic impact on our company if the company uses SCC
continuously
The government supports the higher education in finance in order to make the
higher education the research center and brings the new technology in our country.
Are your company prefers NCC over SCC?
What factors affects applying SCC in our country and what is your suggestion for
wide use of SCC in country?
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The main factors for the lower levels of SCC implementation in Ethiopia was
The major factor is finding the admixture therefore they should have to be works on
how finding the admixture and conducts different researches on SCC.
Which one is you prefer aesthetically
Aesthetically SCC is preferred than NCC.
Do you believe that there is enough knowledge to replace SCC over NCC in our
country?
The higher education should have to be encouraging and perform this type of
research and also they should focus on practical rather than theory.
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4.2. OBSERVATION
Observation will be another method to conduct this works. This data obtained during the
observation was able to compare the SCC and NCC by the following main points.
Concrete stability can be described as the ability to remain homogeneous during the mixing
and placing processes. The following fig shows segregation of concrete due to lack of
homogeneity NCC during the mixing and placing processes.
Aggregate-aggregate friction must be brought to the lowest level by limiting the direct
contact between particles. In order to achieve this, the distance between particles must be
increased by reducing the amount of coarse aggregate or by increasing the amount of paste
in the mixture.
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Therefore, SCC can easily fill the section such as shear wall, column-beam intersection
observed on fig below
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The above problem will be solved by using SCC since; Self-compacting concretes are
concretes that, in principle, don't require vibrating during casting. Such concretes possess
enough compactness and flow ability through gravity that during pouring they fill all the
space in the formwork.
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CHAPTER FIVE
CONCLUSION AND RECOMMENDATION
5.1 Conclusion
The investigation into the technical properties of SCC was done through a literature
review. The technical details of SCC are well published and standards and
specifications already exist to guide the industry in the implementation of the
material.
The concrete mix contains more fines than NCC and the addition of superplasticiser
is the differentiating element between the production of SCC and NCC.
The long-term material properties of SCC are comparable or better than that of
NCC. The extent of the implementation of SCC in Ethiopia is lagging behind that of
the developed nations.
The material has improved workability and can lead to improved durability of a
structure, but SCC can be more expensive and requires higher skilled personnel in
the manufacturing process.
The relatively cheap labor and the absence of other restrictions (such as noise limits
and strict equipment restrictions for urban areas) is a structural difference between
the Ethiopia industry and those countries with higher SCC utilization.
The cost increase is mainly due to the increase in the cement content of SCC, due to
the higher binder content, and stronger formwork requirements. The cost of rework,
placement labor and other costs such as penalties and overheads are expected to
decrease with the implementation of SCC.
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The structural differences, combined with the lowest tender awards structure in
Ethiopia, deprive the industry of incentives to harness more time-efficient and
higher workability materials at an increased cost.
SCC cannot currently replace NCC with financial viability in low cost, low strength
concrete applications or for elements with inclined finishes
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5.3. Recommendation
It is recommended to inform the clients of the potential benefits that can be realized
if SCC is implemented for a construction project.
It is necessary that the client is aware of the quality-time-cost trade-off since the
potential benefits of the shortened project schedule and the increased concrete
quality is beneficial to the client.
To minimize the cost increase, the incorporation of cement extenders should be
considered. Cement extenders have already been shown to work well with SCC
mixes.
It is possible to reduce the cost of using SCC further by constructing only certain
structural elements with SCC. The most beneficial elements can be identified and
the most expensive elements can be eliminated.
The higher education in our country should understand this technology and
education related to this technology should be given.
The government supports the higher education in finance in order to make the
higher education the research center and brings the new technology in our country.
The higher education should have to be encouraging and perform this type of
research and also they should focus on practical rather than theory.
Clients need to be informed by consultants about SCC to ensure that it can be
financially viable for a contractor to use SCC and deliver a higher quality finished
product.
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REFERENCE
1. American Concrete Institute, ACI 237R-07 Self Consolidating Concrete, (2007).
3. A. Skarendahl, “Report 023: Self Compacting Concrete - State of the Art,” RILEM TC (1784)-SCC,
(1999).
6. EFNARC, the European Guidelines for Self-Compacting Concrete Specification, Production and Use,
(2005).
8. P. Desnerck, Compressive, Bond and Shear Behavior of Powder Type Self-Compacting Concrete,
Gent: Gent University, (2011).
9. RILEM, “Mechanical Properties of Self-Compacting Concrete, RILEM State of The art Reports,”
RILEM, (2014).
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Appendix I
DIRE DAWA UNIVERSITY
INSTITUTE OF TECHNOLOGY
DEPARTMENT OF CIVIL ENGINERING
Questionnaire
PURPOSE
The aim of this questionnaire is to collect relevant information about the technological
and economic benefit of self-compacting concert over normal concert.
I. Instruction
Name of
company––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Category––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
––––––––
Address–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
–––––––
2. What are their experiences in terms of cost, time, quality and ease of use when compared
with NCC?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________
3. What decision criteria are implemented by contractor, client and consultant when
deciding to use SCC or not
Contractors
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
____________________________________________________________
Consultants
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
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_________________________________________________________________________
_________________________________________________________________________
__________________________________________________________
Clients
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
4. What are Challenges and additional design criteria when implementing SCC?
Challenges
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
6. What are the cost impact on labor and materials if SCC is implemented?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
7. What are the formwork requirements and impacts if one utilizes SCC?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
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_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
8. What other cost impacts have you realized when using SCC
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
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11. What are the major factors that affects your company to apply SCC over NCC
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
12. In which structural element your company use SCC and why
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
13. What is your suggestion for the higher education to apply this technology in our
country?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
14. Do you think that there is enough material to apply SCC in our country?
A. YES B. NO
15.Do you think that there is the economic impact in your company if the company applies
SCC continuously?
B. YES B. NO
16. What is the role of government in applying this technology in our country?
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
17. Are your company prefers NCC over SCC?
C. NCC B.SCC
18. What factors affects applying SCC in our country and how they affect?
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_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
________________
19. What are the role of higher education to improve widely use of SCC over NCC
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
___________________________________________________________
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