BAB V

SPESIFIKASI PERALATAN

POMPA
Tabel V.1. Tabel data spesifikasi pompa
Spesifikasi Pompa 1 Pompa 2
Item no. L - 212 L - 222
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 212 L - 222
Function Memompa NaOH 40% ke mixer Memompa NaOH 7,5%
Driver type for operation magnetik magnetik
Driver type for spare magnetik magnetik
Fluid name Sodium hidroksida Sodium hidroksida
Pumping temp./ Desaign temp. (oC) 30 34
spesifik gravity 1.532 1.532
Viscosity (cp) 55 55
Vapor pressure (kg/cm2A) 0.043 0.056
Capasity (m /jam)
3
13.438 179.174
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 5.47 6.39
Liquid horse power 1.31 14.68
Case Cast Iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Flange rating
Motor Source electricity electricity

Spesifikasi Pompa 3 Pompa 4

Item no. L - 221 L - 231
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 221 L - 231
Function Memompa bittern ke reaktor Memompa slurry ke thickener
Driver type for operation Magnetik V - belt
Driver type for spare Magnetik V - belt
Fluid name Bittern slurry
Pumping temp./ Desaign temp. ( C)
o
30 30
spesifik gravity 1.214 1.111
Viscosity (cp) 2 1.56
Vapor pressure (kg/cm A)
2
0.043 0.043
Capasity (m3/jam) 25.466 469.649
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm A)
2
0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 8.17 12.92
Liquid horse power 7.37 32.39
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity

Spesifikasi Pompa 5 Pompa 6

Item no. L - 231 L - 241
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 231 L - 241
Function Memompa slurry ke washer 1 Memompa slurry ke washer 2
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Slurry Slurry
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 1.111 1.111
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m /jam)
3
19.996 14.829
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 15.92 7.93
Liquid horse power 2.94 0.80
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 7 Pompa 8
Item no. L - 243 L - 251
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 243 L - 251
Function Merecycle slurry ke washer 1 Memompa slurry ke filter
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Liqud Slurry
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 1.000 1.111
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m3/jam) 379.959 41.066
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm A)
2
1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 9.92 7.93
Liquid horse power 102.66 3.16
 Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity

Spesifikasi Pompa 9 Pompa 10

Item no. L - 314 L - 312
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 314 L - 312
Function Memompa slurry ke tangki suspensi Memompa H2SO4 ke tangki suspensi
Driver type for operation V - belt Magnetik
Driver type for spare V - belt Magnetik
Fluid name Slurry Sulfuric acid
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 2.400 1.834
Viscosity (cp) 1.56 19
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m /jam)
3
3.357 22.198
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm A)
2
0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 7.13 5.34
Liquid horse power 102.66 25.03
Case Cast Iron Cast Iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity

Spesifikasi Pompa 11 Pompa 12

Item no. L - 315 L - 321
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 315 L - 321
Function Memompa slurry ke tangki pengasaman Memompa liquida ke evaporator
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Slurry Magnesium sulfat solution
Pumping temp./ Desaign temp. (oC) 30 62.5
spesifik gravity 2.400 2.660
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.204
Capasity (m /jam)
3
44.625 34.633
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 7.13 6.12
Liquid horse power 21.44 14.22
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity

Spesifikasi Pompa 13
Item no. L - 243
Type Centrifugal pump
No. Required (Spare) L - 243
Function Merecycle liquida ke Cooling Crystallizer
Driver type for operation Magnetik
Driver type for spare Magnetik
Fluid name Magnesium sulfat solution
Pumping temp./ Desaign temp. (oC) 30
spesifik gravity 1.000
Viscosity (cp) 1.56
Vapor pressure (kg/cm2A) 0.043
Capasity (m3/jam) 74.906
Suction Pressurre (kg/cm2A) 1.034145
Discharge Pressure (kg/cm2A) 1.034145
Differential Pressure (kg/cm2A) 0
Differential head (m) 4
NPSH available/required (max) (m ) 9.92
Liquid horse power 6.08
Case Cast Iron
Material
Rotor Carbon steel
Seal type Wedge Seal
Seal water / API-610-plan API plan 11
Motor source electricity

STORAGE
Tabel V.2. Tabel data spesifikasi storage
Spesifikasi Storage 1 Storage 2
Item no.
No. required
Type Conical dished head Conical dished head
Function Menampung NaOH 40% Menampung H2SO4 98%
Capacity (m3/jam) 44.277 230.464
Contents Sodium Hidrokside Sulfuric Acid
Diameter (m) 3.35 6.10
Length (m) 5.03 7.317
Design code
Max. working pressure (kg/cm2G) 0.6412 1.355
Design pressure (kg/cm2G) 0.7035 1.407
Max. working temperature (oC) 30 30
Design temperature ( C)
o
30 30
Test Pressure (hidrostatic) (kg/cm2G) 0.6412 1.355
Test pressure ( air ) (kg/cm2G) 0.6412 1.355
Materials Carbon Steel Carbon Steel
Joint factor 0.8 0.8
Corrosion allowance (in) 0.125 0.125
Thickness (in)
Head 5/16 1/2
Silinder 5/16 5/16
Bottom 5/16 5/16
Type of support Legs dan lug Legs dan lug
Wind load design (psi) 18750 18750
Internal bolts material Carbon Steel Carbon Steel
External bolts material Carbon Steel Carbon Steel
Insulation Silika Silika
Gasket material Stryrene Butadiene Rubber Stryrene Butadiene Rubber
Painting - -
Full of liquid (m) 4.015 6.717
 Spesifikasi Storage 3 Storage 4
Item no.
No. required
Type Kotak persegi panjang Kotak persegi panjang
Function Menampung Bittern Menampung condensat
Capacity (m3/jam) 4358.901 119.319
Contents Bittern Condensat
Width (m) 20.67 3.86
Length (m) 41.34 7.72
Heigth (m) 6 4
Max. working pressure (kg/cm2G) 1.0339 1.0339
Design pressure (kg/cm2G) 1.0339 1.0339
Max. working temperature (oC) 30 30
Design temperature ( C)
o
30 30
Test Pressure (hidrostatic) (kg/cm2G) 1.0339 1.0339
Test pressure ( air ) (kg/cm2G) 1.0339 1.0339
Materials Semen grade 5 Semen grade 5
Thickness (in)
Head - -
Silinder 2 2
Bottom 2 2
Type of support - -
Internal bolts material Semen grade 5 Semen grade 5
External bolts material Semen grade 5 Semen grade 5
Insulation - -
Gasket material
Full of liquid (m) 6 4
Gasket material -

Spesifikasi Storage 5
Item no.
No. required
Type Torispherical dished head
Function Menampung Kieserite
Capacity (m3/jam) 454.690
Contents Kieserite
Width (m) -
Length (m) -
Heigth (m) 10.518
Diameter (m) 7.012
Max. working pressure (kg/cm2G) 4.019
Design pressure (kg/cm2G) 4.220
Max. working temperature ( C)
o
30
Design temperature (oC) 1.0339
Test Pressure (hidrostatic) (kg/cm2G) 4.019
Test pressure ( air ) (kg/cm2G) 4.019
Materials Carbon Steel
Joint factor 0.85
Corrosion allowance (in) 0.125
Thickness (in)
Head 1 1/8
Silinder 3/4
Bottom 1 3/8
Type of support Legs dan lug
Wind load design (psi) 16000
Internal bolts material Carbon Steel
External bolts material Carbon Steel
Insulation Silika
Gasket material Stryrene Butadiene Rubber
Full of liquid (m) 11.92
MIXER
Tabel V.3. Tabel data spesifikasi Mixer
Spesifikasi Mixer 1 Mixer 2
Operating data
Item no.
No. required
Type Mixer berpengaduk Mixer berpengaduk
Function Mensuspensikan NaOH Mensuspensikan Slurry
Size of charge
Rate of charging (m3/hr) 250.438989046722 126.015
Time actually mixing (min) 30 30
Type of mixing Radial Radial
Solid contents - Slurry
Liquid viscosity (cp) 55 1.56
Slurry viscosity (cp) - -
Vessel data
Depht of vessel (m) 6.497 7.546
Depht of liquid (m) 5.259 5.882
Angle of agitator ( o ) 90 90
working pressure (kg/cm2G) 3.945 2.374
Working temperature (kg/cm2G) 34 30
Technical data
Type of mixer Turbine Turbine
No.of blades 6 6
No.of impeller 2 2
Speed (RPM) 60 60
Shaft diameter (m)
Diameter impeller (m) 1.169 1.677
Method of support Legs and lug Legs dan lug
Angle of blades ( o ) 0 0
Design standart and inspection
Design code
Hidrostatic test pressure (kg/cm2G) 4.143 2.493
Materials of construction
Shaft Stainlees Steel Stainlees Steel
Supports Stainlees Steel Stainlees Steel
Vessel Carbon Steel Carbon Steel
Bearings Carbon Steel Carbon Steel

REAKTOR
Tabel V.4. Tabel data spesifikasi Reaktor
Spesifikasi Reaktor 1 Reaktor 2
Operating data
Item no.
No. required
Type Reaktor Pengaduk Reaktor Pengaduk
Function Membentuk Mg(OH)2 Membentuk MgSO4
Rate of charging (m3/hr) 240.409950794331 52.882
Time actually mixing (min) 120 120
Type of mixing Radial Radial
Solid contents Slurry / gel -
Liquid viscosity (cp) 1.56 1.56
Slurry viscosity (cp) - -
Solid settling velocity (mm/hr) 165 -
Vessel data
Depht of vessel (m) 9.146 5.945
Depht of liquid (m) 7.350 4.587
Angle of agitator ( o ) 90 90
working pressure (kg/cm2G) 2.833 2.082
Working temperature (kg/cm2G) 73 75
Technical data
Type of mixer Turbine Turbine
No.of blades 6 6
No.of impeller 3 3
Speed (RPM) 60 60
Shaft diameter (m)
Diameter impeller (m) 2.033 1.321
Method of support Legs and lug Legs dan lug
Angle of blades ( o ) 0 0
Design standart and inspection
Design code
Hidrostatic test pressure (kg/cm2G) 2.975 2.186
Materials of construction
Shaft Stainlees Steel Stainlees Steel
Supports Stainlees Steel Stainlees Steel
Vessel Carbon Steel Carbon Steel
Bearings Carbon Steel Carbon Steel
THICKENER
Tabel V.6. Tabel data spesifikasi Thickener
Spesifikasi Thickener
Item no.
No. required
Type Konis pada bottom
Function Mencuci endapan dari pengotor
Capacity (m3/jam) 1219.760
Contents Slurry
Width (m) -
Length (m) -
Heigth (m) 9.084
Diameter (m) 6.07
Max. working pressure (kg/cm2G) 0.0004
Design pressure (kg/cm2G) 0.7035
Max. working temperature (oC) 30
Design temperature ( C)
o
30
Test Pressure (hidrostatic) (kg/cm2G) 0.0004
Test pressure ( air ) (kg/cm2G) 0.0004
Materials Carbon stell
Joint factor 0.85
Corrosion allowance (in) 0.125
Thickness (in)
Head 1/2
Silinder 1/2
Bottom 3/4
Type of support Legs dan lug
Wind load design (psi) 16000
Internal bolts material Carbon Steel
External bolts material Carbon Steel
Insulation Silika
Gasket material Stryrene Butadiene Rubber
Full of liquid (m) 6
WASHER
Tabel V.7. Tabel data spesifikasi Washer
Spesifikasi Washer 1 Washer 2
Item no.
No. required
Type Konis pada bottom Konis pada bottom
Function Mencuci endapan dari pengotor Mencuci endapan dari pengotor
Capacity (m3/jam) 0.000
Contents Slurry Slurry
Heigth (m) 5.619 5.619
Diameter (m) 3.35 3.354
Max. working pressure (kg/cm2G) 1.66 1.659
Design pressure (kg/cm2G) 1.74 1.742
Max. working temperature (oC) 30 30
Design temperature (oC) 30 30
Test Pressure (hidrostatic) (kg/cm2G) 1.66 1.659
Test pressure ( air ) (kg/cm2G) 1.66 1.659
Materials Carbon stell Carbon Steel
Joint factor 0.85 0.85
Corrosion allowance (in) 0.125 0.125
Thickness (in)
Head 1/4 1/4
Silinder 1/4 1/4
Bottom 1/4 1/4
Type of support Legs dan lug Legs dan lug
Wind load design (psi) 16000 16000
Internal bolts material Carbon Steel Carbon Steel
External bolts material Carbon Steel Carbon Steel
Insulation Silika Silika
Gasket material Stryrene Butadiene Rubber Stryrene Butadiene Rubber
Full of liquid (m) 5 5
Filter Press Unit
Tabel V.8. Tabel data spesifikasi Filter Press unit
Spesifikasi Filter 1 Filter 2
Item no. H-250
Type plate and frame Dry filter
No. Required ( Spare ) H-250 H-250
Function Memisahkan endapan dari liquid Menyaring udara
Slurry Characteristic
Slurry name Magnesium hidrokside udara
Concentration (kg/m3) 1799.283 1.168
Spesific gravity 1.803 0.001
Temperature (oC) 30 30
Viscosity (cp) 1.560 0.017
pH 9 - 10 -
Treating capasity (m )3
23.222 28.318
Utility Condition air steam
Instrument filter filter
Process batch kontinyu
Deionized water (kg/jam) 74417.1228801197 -
Steam (kg/jam) - 2485.48353
inlet (oC) 30 30
Utility
 Utility outlet (oC) 30 30
Fouling factor - -
Electric power (hp) 1 1
Instrument power pump blower
Installation pipe pipe
Operation (hour) 2 -
Material Carbon steel
Head Cast iron -
Filter plate Cast iron -
Filter Cloth Wood -
HEAT EXCHANGER
Tabel V.9. Tabel data spesifikasi Heat Exchanger
Spesifikasi HE 1
Item no. E - 315
No. required E - 315
Type Coil
Function Mempertahankan suhu reaktor
Heat transfer surface area ( m2) 9.363
Total heat exchanged ( kcal/hr) 338651.721
Mean temperature difference 23.130
Heat transfer coefficient ( clean) (Btu/jamft2oF) 410.321
Head transfer coefficient ( service ) (Btu/jamft2oF) 290.942
cold side hot side
Fluid handled brine slurry
Total fluid entering
Liquid (kg/hr) 10231.614 122113.855
Vapor (except steam & NC gas ) (kg/hr) - -
Steam (kg/hr) - -
Non Condensable gas (kg/hr) - -
Fluid vaporized or condensed (kg/hr) - -
Steam condensed or water vaporzed (kg/hr) - -
Temperature inlet/outlet (oC) 30 / 60 75 / 62,5
Pressure inlet/outlet (kg/cm2G) 1.0339 1.0339
Liquid gravity inlet/outlet (kg/m3) 1190.004 2283.266
Viscosity inlet/outlet (cp) 1.4 1.56
Vapor molecular weight - -
Non condensable gas molecular weight - -
Pressure drop allowable (kg/cm2G) 0.7035 0.7035
Fouling factor (m .hr. C/kjoule)
3 o
0.000072 0.000072
Material Comersial steel Comersial steel
Gasket SB rubber SB rubber
Design temperature (oC) 30 30
Design pressure (kg/cm G) 2
0.7035 0.7035
 Spesifikasi HE 2
Item no. E - 434
No. required E - 434
Type double pipe
Function Menaikkan suhu udara
Heat transfer surface area ( m2) 6.824
Total heat exchanged ( kcal/hr) 4818358.371
Mean temperature difference 52.314
Heat transfer coefficient ( clean) (Btu/jamft2oF) 115.905
Head transfer coefficient ( service ) (Btu/jamft2oF) 86.001
cold side hot side
Fluid handled udara steam
Total fluid entering (kg/jam) 5833.47664300954 2485.48353012462
Liquid (kg/hr) - -
Vapor (except steam & NC gas ) (kg/hr) - -
Steam (kg/hr) - 2485.48353012462
Non Condensable gas (kg/hr) 5833.47664300954 -
Fluid vaporized or condensed (kg/hr) - -
Steam condensed or water vaporzed (kg/hr) - 2485.48353012462
Temperature inlet/outlet (oC) 30 / 180 200 / 200
Pressure inlet/outlet (kg/cm2G) 1,0339 / 1,0545 15,7584 / 15,0784
Liquid gravity inlet/outlet (kg/m3) 0.0065 0.488
Viscosity inlet/outlet (cp) 0.017 0.024
Vapor molecular weight - 18
Non condensable gas molecular weight 29 -
Pressure drop allowable (kg/cm2G) 0.1407 0.1407
Fouling factor (m3.hr.oC/kjoule) 0.000072 0.000072
Material Comersial steel Comersial steel
Gasket SB rubber SB rubber
Design temperature (oC) 180 200
Design pressure (kg/cm2G) 0.062 0.075
EVAPORATOR
Tabel V.10. Tabel data spesifikasi Evaporator
Spesifikasi Evaporator
Item no V - 320
No. required V - 320
Type Long Tube
Function Memekatkan slurry
Feed Destillate Concentrate
Quantiti (lb/hr) 0.000 67.500 -67.500
Molecular weight - 18 -
Specific gravity 2.660 1 2.660
Viscosity (cp) 1.56 1 1.56
Specific heat (btu/oF) 0.000 1 0.000
Latent heat (btu) 62.500 0.000 0
Thermal conductivity (btu/ F ft)
o
0.33 0.398 0.33
Vapor pressure (mmHg) 170.475 168.68 170.475
Temperature (oC) 62.5 62.5 62.5
Vaporization temperature (oC) 62.5 62.5 62.5
Pressure design (psia) 1.965 1.965 1.965
Flow rate (ft3/jam) 1223.055 1.081 1221.974
Pressure drop (kg/cm2A) 0.7035 0.1407 0.7035
Surface required (ft )2
2008.751
main vessel Carbon Steel
Material
internal cond. Tube Comercial steel
flow rate lbm 65017.400
Utilities Pressure (psia) 19.70
Temperature (oC) 108.34
COOLING CRYSTALLIZER
Tabel V.11. Tabel data spesifikasi Cooling Crystallizer
Spesifikasi Crystallizer
Item no. X - 410
No. Required X - 410
Type Swenson Walker Crystallizer
Function Kristalisasi MgSO4.7H2O
Condition
Feed Slurry MgSO4
Capacity (kg/hour) 20840.25
Contents Slurry
Temperature inlet (oC) 62.5
Temperatureoutlet (oC) 25
 Heat capacity (kcal/mol) 3.18
Utilitas
Capacity (kg) 20840.2473428989
Contents Brine
Temperature inlet ( C) o
-10
Temperatureoutlet (oC) -9.31
Heat capacity (kcal/g) 0.204
Pressure design (Kg/cm G)2
1.03
Hat transfer (kcal/hour) 781509.28
Working temperature (oC) 33.44
Cooling Surface ( m2) 44.67
Length of section (m) 3.05
No. of section 10
Heat transfer coefficient ( service ) (Btu/jamft2oF) 70
Material
Jacket Cast iron
Vessel Cast iron
AIR HEATER

Spesifikasi
Item no. E - 434
No. required E - 434
Type double pipe HE
Function Menaikkan suhu udara
Unusal Condition Dust
Flow (m3/jam) 385080.962785938
Temperature (oC) 30
Air
Pressure (kg/cm A)2
1.033
Dust spot eff. 1 grains / 1000ft3
Filter type Dry filter
Max possible Air capacity (kg/jam) 5833.47664300954
Pressure drop (kg/cm2A) 0.021105
Size of element -
Filtration area (m2) 6.82423149320463
Filtration material Comersial steel
Face velocity (m/s)
Dust holding capacity (grain/min) 2.94061147660285

Motor blower
Power (hp) 54.90
Current (%) 80
Effisiency (%) 92
RPM
Diff. Pressure (kg/cm2A) 0.021105
ROTARY DRYER

Spesifikasi
Item no. B - 430
Type Rotary
No. required B - 430
Function Mengeringkan kristal MgSO4.H2O
Operation condition
Bulk density -
initial moisture (lb H2O/lb udara kering) 0.01
Final moisture (lb H2O/lb udara kering) 0.07
Working capacity (kg/jam) 57,848.82
Temperature (oC) 48.89
Drying rate (lb/jam.ft2) 1000
Operating pressure (psig) 14.7
Design pressure (psig) 14.7
Heat transfer rate (btu/hr) 4481969.64
Electricity : volts 220 / 380
Temperature (oC) 210
Udara
Pressure (psig) 14.7
Mechanical Drive gear
Size ( D x L ) (m) 0,31 x 2,44
Dryer RPM 3
Materials Cast iron
item no. -
HP 17.19
Motor RPM 170
Type Belt drive
Volts 220 / 380
CONVEYOR

Spesifikasi Conveyor 1 Conveyor 2

Item no
No. required
Type Screw Screw
Function Mengangkut kristal ke Crystallizer Mengangkut kristal ke centrifuge
Hopper width ( m )
Conveyor length horizontal sec. 4.573 4.57317073170732
Bucket type Screw Screw
Belt speed (RPM) 50 65
Belt tension - -
Power Consumption (hp) 3 2.62
Overall length (m) 4.573 4.57317073170732
Elevated section 0 0
Drive motor/ electricity motor/ electricity
Safety characteristic
Material to be conveyed salt salt
Mass flow rate (kg/hr) 142618.924373599 57848.82477665
Bulk density (kg/m3) 1680 1680
Material of construction rubber rubber
Screw cast iron cast iron
Hopper Bucket cast iron cast iron

Spesifikasi Conveyor 3 Conveyor 4

Item no
No. required
Type Screw Bucket
Function Mengangkut kristal ke bucket Mengangkut kristal ke penampung
Hopper width ( m )
Conveyor length horizontal sec. 4.573 9.14634146341463
Bucket type Screw Bucket
Belt speed (RPM) 60 260
Belt tension - -
Power Consumption (hp) 1.69 33.9249526515151
Overall length (m) 4.573 9.14634146341463
Elevated section 0 0
Drive motor/ electricity motor/ electricity
Safety characteristic
Material to be conveyed garam garam
Mass flow rate (kg/hr) 57546.2956626619 57546.2956626619
Bulk density (kg/m3) 1680 1680
Material of construction rubber rubber
Screw cast iron cast iron
Hopper Bucket cast iron cast iron
CYCLONE

Spesifikasi Cyclon
Item no.
No. required
Type separator
Function Memisahkan udara dari debu
Condition
Feed solid
Capacity 1133493.844
Density (kg/m3) 0.112
Temperature ( C)
o
84.83
Design pressure (kg/cm2G) 0.07035
Diff. pressure (Kg/cm2G) 0.0169
Size inlet (m) 2,78 / 1,39
 Dc (m) 5.565
De (m) 2.783
Lc (m) 11.130
Sc (m) 0.696
Zc (m) 11.130
Jc (m) 1.391
Material Carbon steel
CENTRIFUGE

Spesifikasi Centrifuge
Item no. H - 420
No. Required H - 420
Type
Function Memisahkan kristal dari pengotor
Feed material Slurry
Density of slurry ( kg/m3) 1299.72
Percent solid (%) 0.42
Viscosity of slurry (cp ) 1.56
Temperature of slurry ( oC ) 30
Feed rate, max (kg/hr) 285237.85
sollid 5.34
S. G.
Liquid 1.02
Cake capacity (m3) 37.81
Cake density (kg/m3) 5340.19
Cake moisture (%) 30
Design pressure (atm) 1
Size & type Basket Centrifugal
Basket diameter (m) 1.016
Mechanical
Mechanical Cake thickness (m) 0.508
Basket ring opening diameter (m) 1.016
Basket RPM 1779
Material Carbon steel
item no. L-
Type V- belt
Drive motor
Horse power 19.18
Volts / type / cycle 220 / / 1779
BLOWER

Spesifikasi Blower
Item no.
No. required
Type
Function Menghembuskan udara ke heater
Operating condition
Gas Udara
Specific gravity (air = 1) 1
Rate (kg/hour) 140003.439
Standart CFM (lb/jam) 5
Flow temperature (oC) 30
Humidity at flow 0.075
Suction pressure 14.7
Discharge pressure 14.4
Differential pressure (psi) 0.3
Mechanical
suction Comersial steel
Size discharge Comersial steel
drain Comersial steel
 Impeller Carbon steel
Material Shaft Carbon steel
Gasket Carbon steel
Efficiency motor (%)
Effeciency blower (%)
HP 54.90
EJECTOR

Spesifikasi Ejector
Item no.
No. required
Type Steam jet
Function Mengatur tekanan pada evaporator
Process condition
Non Condensabled ( lb/hr) -
Condensabled vapor (lb/hr) 410.995
Steam (lb/hr) 1074.743
Pressure (psi) 14.7
Suction
Temperature (oC) 70
Pressure (psi) 14.7
Discharge
Temperature ( C) o
70
Volume of evacuated system (cuft) 6.583
Pressure (psi) 1.342
Steam
Temperature ( C) o
67.222
Mechanical
Suction conn, size (in) 1.591
Discharge conn,size (in) 1.193
Steam con, size
Design pressure 1.342
Barometric Condensor
Size
Condenser water rate (gpm) 2.01276536017852
Outlet water temp (oC) 30
inlet water pressure (psig) 14.7
Vapor inlet nozzle,size (in) 1.193
Material carbon steel
 Ejector

Steam jet
Mengatur tekanan pada evaporator

-
410.995
1074.743
14.7
70
14.7
70
6.583
1.342
67.222

1.591
1.193
 1.342

2.01276536017852
30
14.7
1.193
carbon steel
Pabrike hartini/pabrik kieserite/pabrik epsomite/spek reaktor ok
pabrike hartini/pabrik kieserite/tangki ok
Pabrike hartini/cyclone dryer
Pabrike hartini/pabrik kieserite/pompa ok
 BAB V
SPESIFIKASI PERALATAN

POMPA
Tabel V.1. Tabel data spesifikasi pompa
Spesifikasi Pompa 1 Pompa 2
Item no. L - 212 L - 222
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 212 L - 222
Function Memompa NaOH 40% ke mixer Memompa NaOH 7,5%
Driver type for operation magnetik magnetik
Driver type for spare magnetik magnetik
Fluid name Sodium hidroksida Sodium hidroksida
Pumping temp./ Desaign temp. (oC) 30 34
spesifik gravity 1.532 1.532
Viscosity (cp) 55 55
Vapor pressure (kg/cm2A) 0.043 0.056
Capasity (m3/jam) 13.438 179.174
Suction Pressurre (kg/cm A)
2
1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 5.47 6.39
Liquid horse power 1.31 14.68
Material Case Cast Iron Cast iron
Material Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Flange rating - -
Motor source electricity electricity
 Spesifikasi Pompa 3 Pompa 4
Item no. L - 221 L - 231
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 221 L - 231
Function Memompa bittern ke reaktor Memompa slurry ke thickener
Driver type for operation Magnetik V - belt
Driver type for spare Magnetik V - belt
Fluid name Bittern slurry
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 1.214 1.111
Viscosity (cp) 2 1.56
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m3/jam) 25.466 469.649
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm A) 2
1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 8.17 12.92
Liquid horse power 7.37 32.39
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 5 Pompa 6
Item no. L - 241 L - 242
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 231 L - 241
Function Memompa slurry ke washer 1 Memompa slurry ke washer 2
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Slurry Slurry
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 1.111 1.111
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m /jam)
3
19.996 14.829
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm A) 2
0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 15.92 7.93
Liquid horse power 2.94 0.80
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 7 Pompa 8
Item no. L - 243 L - 251
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 243 L - 251
Function Merecycle slurry ke washer 1 Memompa slurry ke filter
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Liqud Slurry
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 1.000 1.111
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m /jam)
3
379.959 41.066
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm A) 2
0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 9.92 7.93
Liquid horse power 102.66 3.16
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 9 Pompa 10
Item no. L - 314 L - 312
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 314 L - 312
Function Memompa slurry ke tangki suspensi Memompa H2SO4 ke tangki suspensi
Driver type for operation V - belt Magnetik
Driver type for spare V - belt Magnetik
Fluid name Slurry Sulfuric acid
Pumping temp./ Desaign temp. (oC) 30 30
spesifik gravity 2.400 1.834
Viscosity (cp) 1.56 19
Vapor pressure (kg/cm2A) 0.043 0.043
Capasity (m3/jam) 3.357 22.198
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm A)
2
1.034145 1.034145
Differential Pressure (kg/cm2A) 0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 7.13 5.34
Liquid horse power 102.66 25.03
Case Cast Iron Cast Iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 11 Pompa 12
Item no. L - 315 L - 321
Type Centrifugal pump Centrifugal pump
No. Required (Spare) L - 315 L - 321
Function Memompa slurry ke tangki pengasaman Memompa liquida ke evaporator
Driver type for operation V - belt V - belt
Driver type for spare V - belt V - belt
Fluid name Slurry Magnesium sulfat solution
Pumping temp./ Desaign temp. (oC) 30 62.5
spesifik gravity 2.400 2.660
Viscosity (cp) 1.56 1.56
Vapor pressure (kg/cm2A) 0.043 0.204
Capasity (m /jam)
3
44.625 34.633
Suction Pressurre (kg/cm2A) 1.034145 1.034145
Discharge Pressure (kg/cm2A) 1.034145 1.034145
Differential Pressure (kg/cm A) 2
0 0
Differential head (m) 4 5
NPSH available/required (max) (m ) 7.13 6.12
Liquid horse power 21.44 14.22
Case Cast iron Cast iron
Material
Rotor Carbon steel Carbon steel
Seal type Wedge Seal Wedge Seal
Seal water / API-610-plan API plan 11 API plan 11
Motor source electricity electricity
 Spesifikasi Pompa 13
Item no. L - 412
Type Centrifugal pump
No. Required (Spare) L - 412
Function Merecycle liquida ke Cooling Crystallizer
Driver type for operation Magnetik
Driver type for spare Magnetik
Fluid name Magnesium sulfat solution
Pumping temp./ Desaign temp. (oC) 30
spesifik gravity 1.000
Viscosity (cp) 1.56
Vapor pressure (kg/cm2A) 0.043
Capasity (m /jam)
3
74.906
Suction Pressurre (kg/cm2A) 1.034145
Discharge Pressure (kg/cm2A) 1.034145
Differential Pressure (kg/cm A) 2
0
Differential head (m) 4
NPSH available/required (max) (m ) 9.92
Liquid horse power 6.08
Case Cast Iron
Material
Rotor Carbon steel
Seal type Wedge Seal
Seal water / API-610-plan API plan 11
Motor source electricity
STORAGE
Tabel V.2. Tabel data spesifikasi storage
Spesifikasi Storage 1 Storage 2
Item no. F - 221 F - 311
No. required F - 221 F - 311
Type Conical dished head Conical dished head
Function Menampung NaOH 40% Menampung H2SO4 98%
Capacity (m3/jam) 44.277 230.464
Contents Sodium Hidrokside Sulfuric Acid
Diameter (m) 3.35 6.10
Length (m) 5.03 7.317
Design code F- F-
Max. working pressure (kg/cm2G) 0.6412 1.355
Design pressure (kg/cm2G) 0.7035 1.407
Max. working temperature ( C) o
30 30
Design temperature (oC) 30 30
Test Pressure (hidrostatic) (kg/cm2G) 0.6412 1.355
Test pressure ( air ) (kg/cm G)
2
0.6412 1.355
Materials Carbon Steel Carbon Steel
Joint factor 0.8 0.8
Corrosion allowance (in) 0.125 0.125
Thickness (in)
Head 5/16 1/2
Silinder 5/16 5/16
Bottom 5/16 5/16
Type of support Legs dan lug Legs dan lug
Wind load design (psi) 25.8475 25.8475
Internal bolts material Carbon Steel Carbon Steel
External bolts material Carbon Steel Carbon Steel
Insulation Silika Silika
Gasket material Stryrene Butadiene Rubber Stryrene Butadiene Rubber
Painting - -
Full of liquid (m) 4.015 6.717
 Spesifikasi Storage 3 Storage 4
Item no. F - 110 F - 324
No. required F - 110 F - 324
Type Kotak persegi panjang Kotak persegi panjang
Function Menampung Bittern Menampung condensat
Capacity (m3/jam) 4358.901 119.319
Contents Bittern Condensat
Width (m) 20.67 3.86
Length (m) 41.34 7.72
Heigth (m) 6 4
Max. working pressure (kg/cm2G) 1.0339 1.0339
Design pressure (kg/cm2G) 1.0339 1.0339
Max. working temperature (oC) 30 30
Design temperature ( C)
o
30 30
Test Pressure (hidrostatic) (kg/cm2G) 1.0339 1.0339
Test pressure ( air ) (kg/cm2G) 1.0339 1.0339
Materials Semen grade 5 Semen grade 5
Thickness (in)
Head - -
Silinder 2 2
Bottom 2 2
Type of support - -
Internal bolts material Semen grade 5 Semen grade 5
External bolts material Semen grade 5 Semen grade 5
Insulation - -
Gasket material
Full of liquid (m) 6 4
Gasket material - -
 Spesifikasi Storage 5
Item no. F - 438
No. required F - 438
Type Torispherical dished head
Function Menampung Kieserite
Capacity (m3/jam) 454.690
Contents Kieserite
Width (m) -
Length (m) -
Heigth (m) 10.518
Diameter (m) 7.012
Max. working pressure (kg/cm2G) 4.019
Design pressure (kg/cm2G) 4.220
Max. working temperature (oC) 30
Design temperature ( C)
o
30
Test Pressure (hidrostatic) (kg/cm2G) 4.019
Test pressure ( air ) (kg/cm2G) 4.019
Materials Carbon Steel
Joint factor 0.85
Corrosion allowance (in) 0.125
Thickness (in)
Head 1 1/8
Silinder 3/4
Bottom 1 3/8
Type of support Legs dan lug
Wind load design (psi) 25.8475
Internal bolts material Carbon Steel
External bolts material Carbon Steel
Insulation Silika
Gasket material Stryrene Butadiene Rubber
Full of liquid (m) 11.92

MIXER
Tabel V.3. Tabel data spesifikasi Mixer
Spesifikasi Mixer 1 Mixer 2
Operating data
Item no. M -210 M - 313
No. required M -210 M - 313
Type Mixer berpengaduk Mixer berpengaduk
Function Mensuspensikan NaOH Mensuspensikan Slurry
Size of charge - -
Rate of charging (m3/hr) 250.438989046722 126.015
Time actually mixing (min) 30 30
Type of mixing Radial Radial
Solid contents - Slurry
Liquid viscosity (cp) 55 Radial
Slurry viscosity (cp) - -
Vessel data
Depht of vessel (m) 6.497 7.546
Depht of liquid (m) 5.259 5.882
Angle of agitator ( o ) 90 90
working pressure (kg/cm G)2
3.945 2.374
Working temperature (kg/cm2G) 34 30
Technical data
Type of mixer Turbine Turbine
No.of blades 6 6
No.of impeller 2 2
Speed (RPM) 60 60
Shaft diameter (m) - -
Diameter impeller (m) 1.169 1.677
Method of support Legs and lug Legs dan lug
Angle of blades ( o ) 90 90
Design standart and inspection
Design code M- M-
Hidrostatic test pressure (kg/cm2G) 4.143 2.493
Materials of construction
Shaft Stainlees Steel Stainlees Steel
Supports Stainlees Steel Stainlees Steel
Vessel Carbon Steel Carbon Steel
Bearings Carbon Steel Carbon Steel

REAKTOR
Tabel V.4. Tabel data spesifikasi Reaktor
Spesifikasi Reaktor 1 Reaktor 2
Operating data
Item no. R - 220 R - 310
No. required R - 220 R - 310
Type Reaktor Pengaduk Reaktor Pengaduk
Function Membentuk Mg(OH)2 Membentuk MgSO4
Rate of charging (m3/hr) 240.409950794331 52.882
Time actually mixing (min) 120 120
Type of mixing Radial Radial
Solid contents Slurry / gel -
Liquid viscosity (cp) 1.56 1.56
Slurry viscosity (cp) - -
Solid settling velocity (mm/hr) 165 -
Vessel data
Depht of vessel (m) 9.146 5.945
Depht of liquid (m) 7.350 4.587
Angle of agitator ( o ) 0 0
working pressure (kg/cm2G) 2.833 2.082
Working temperature (kg/cm G)2
56 75
Technical data
Type of mixer Radial Radial
No.of blades 6 6
No.of impeller 3 3
Speed (RPM) 60 60
Shaft diameter (m) - -
Diameter impeller (m) 2.033 1.321
Method of support Legs and lug Legs dan lug
Angle of blades ( o ) 90 90
Design standart and inspection
Design code R- R-
Hidrostatic test pressure (kg/cm2G) 2.975 2.186
Materials of construction
Shaft Stainlees Steel Carbon Steel
Supports Stainlees Steel Stainlees Steel
Vessel Carbon Steel Carbon Steel
Bearings Carbon Steel Carbon Steel

THICKENER
Tabel V.6. Tabel data spesifikasi Thickener
Spesifikasi Thickener
Item no. H - 230
No. required H - 230
Type Konis pada bottom
Function Mencuci endapan dari pengotor
Capacity (m3/jam) 1219.760
Contents Slurry
Width (m) -
Length (m) -
Heigth (m) 9.084
Diameter (m) 6.07
Max. working pressure (kg/cm2G) 0.0004
Design pressure (kg/cm G)
2
0.7035
Max. working temperature (oC) 30
Design temperature (oC) 30
Test Pressure (hidrostatic) (kg/cm2G) 0.0004
Test pressure ( air ) (kg/cm2G) 0.0004
Materials Carbon stell
Joint factor 0.85
Corrosion allowance (in) 0.125
Thickness (in)
Head 1/2
Silinder 1/2
Bottom 3/4
Type of support Legs dan lug
Wind load design (psi) 25.8475
Internal bolts material Carbon Steel
External bolts material Carbon Steel
Insulation Silika
Gasket material Stryrene Butadiene Rubber
Full of liquid (m) 6
WASHER
Tabel V.7. Tabel data spesifikasi Washer
Spesifikasi Washer 1 Washer 2
Item no. H - 240 a H - 240 b
No. required H - 240 a H - 240 b
Type Konis pada bottom Konis pada bottom
Function Mencuci endapan dari pengotor Mencuci endapan dari pengotor
Capacity (m3/jam) 49.576 49.576
Contents Slurry Slurry
Heigth (m) 5.619 5.619
Diameter (m) 3.35 3.354
Max. working pressure (kg/cm2G) 1.66 1.659
Design pressure (kg/cm2G) 1.74 1.742
Max. working temperature ( C) o
30 30
Design temperature (oC) 30 30
Test Pressure (hidrostatic) (kg/cm2G) 1.66 1.659
Test pressure ( air ) (kg/cm G)
2
1.66 1.659
Materials Carbon stell Carbon Steel
Joint factor 0.85 0.85
Corrosion allowance (in) 0.125 0.125
Thickness (in)
Head 1/4 1/4
Silinder 1/4 1/4
Bottom 1/4 1/4
Type of support Legs dan lug Legs dan lug
Wind load design (psi) 25.9975 25.9975
Internal bolts material Carbon Steel Carbon Steel
External bolts material Carbon Steel Carbon Steel
Insulation Silika Silika
Gasket material Stryrene Butadiene Rubber Stryrene Butadiene Rubber
Full of liquid (m) 5 5

Filter Press Unit

Tabel V.8. Tabel data spesifikasi Filter Press unit
Spesifikasi Filter 1 Filter 2
Item no. H-250 H - 436
Type plate and frame Dry filter
No. Required ( Spare ) H-250 H - 436
Function Memisahkan endapan dari liquid Menyaring udara
Slurry Characteristic
Slurry name Magnesium hidrokside udara
Concentration (kg/m3) 1799.283 1.168
Spesific gravity 1.803 0.001
Temperature (oC) 30 30
Viscosity (cp) 1.560 0.017
pH 9 - 10 -
Treating capasity (m3) 23.222 28.318
Utility Condition air steam
Instrument filter filter
Process batch kontinyu
Deionized water (kg/jam) 74417.1228801197 -
Steam (kg/jam) - 2485.48353
inlet (oC) 30 30
Utility outlet ( C)
o
30 30
Fouling factor - -
Electric power (hp) 1 1
Instrument power pump blower
Installation pipe pipe
Operation (hour) 2 -
Material Carbon steel
Head Cast iron -
Filter plate Cast iron -
Filter Cloth Wood -
HEAT EXCHANGER
Tabel V.9. Tabel data spesifikasi Heat Exchanger
Spesifikasi HE 1
Item no. E - 316
No. required E - 316
Type Coil
Function Mempertahankan suhu reaktor
Heat transfer surface area ( m2) 9.363
Total heat exchanged ( kcal/hr) 338651.721
Mean temperature difference 23.130
Heat transfer coefficient ( clean) (Btu/jamft2oF) 410.321
Head transfer coefficient ( service ) (Btu/jamft2oF) 290.942
cold side hot side
Fluid handled brine slurry
Total fluid entering
Liquid (kg/hr) 10231.614 122113.855
Vapor (except steam & NC gas ) (kg/hr) - -
Steam (kg/hr) - -
 Non Condensable gas (kg/hr) - -
Fluid vaporized or condensed (kg/hr) - -
Steam condensed or water vaporzed (kg/hr) - -
Temperature inlet/outlet (oC) 30 / 60 75 / 62,5
Pressure inlet/outlet (kg/cm2G) 1.0339 1.0339
Liquid gravity inlet/outlet (kg/m )3
1190.004 2283.266
Viscosity inlet/outlet (cp) 1.4 1.56
Vapor molecular weight - -
Non condensable gas molecular weight - -
Pressure drop allowable (kg/cm2G) 0.7035 0.7035
Fouling factor (m3.hr.oC/kjoule) 0.000072 0.000072
Material Comersial steel Comersial steel
Gasket SB rubber SB rubber
Design temperature (oC) 30 30
Design pressure (kg/cm2G) 0.7035 0.7035

Spesifikasi HE 2
Item no. E - 434
No. required E - 434
Type double pipe
Function Menaikkan suhu udara
Heat transfer surface area ( m2) 6.824
Total heat exchanged ( kcal/hr) 4818358.371
Mean temperature difference 52.314
Heat transfer coefficient ( clean) (Btu/jamft2oF) 115.905
Head transfer coefficient ( service ) (Btu/jamft2oF) 86.001
cold side hot side
Fluid handled udara steam
Total fluid entering (kg/jam) 5833.47664300954 2485.48353012462
Liquid (kg/hr) - -
Vapor (except steam & NC gas ) (kg/hr) - -
Steam (kg/hr) - 2485.48353012462
Non Condensable gas (kg/hr) 5833.47664300954 -
Fluid vaporized or condensed (kg/hr) - -
Steam condensed or water vaporzed (kg/hr) - 2485.48353012462
Temperature inlet/outlet (oC) 30 / 180 200 / 200
Pressure inlet/outlet (kg/cm2G) 1,0339 / 1,0545 15,7584 / 15,0784
Liquid gravity inlet/outlet (kg/m3) 0.0065 0.488
Viscosity inlet/outlet (cp) 0.017 0.024
Vapor molecular weight - 18
Non condensable gas molecular weight 29 -
Pressure drop allowable (kg/cm2G) 0.1407 0.1407
Fouling factor (m .hr. C/kjoule)
3 o
- -
Material Comersial steel Comersial steel
Gasket SB rubber SB rubber
Design temperature (oC) 180 200
Design pressure (kg/cm2G) 0.062 0.075

EVAPORATOR
Tabel V.10. Tabel data spesifikasi Evaporator
Spesifikasi Evaporator
Item no V - 320
No. required V - 320
Type Long Tube
Function Memekatkan slurry
Feed Destillate Concentrate
Quantiti (lb/hr) 122113.855 54301.787 67812.068
Molecular weight - 18 -
Specific gravity 2.660 1 2.660
Viscosity (cp) 1.56 1 1.56
Specific heat (btu/oF) 0.222 1 0.222
Latent heat (btu) 14.972 1121.367 0
Thermal conductivity (btu/oF ft) 0.33 0.398 0.33
Vapor pressure (mmHg) 170.475 168.68 170.475
Temperature (oC) 62.5 62.5 62.5
Vaporization temperature (oC) 62.5 62.5 62.5
Pressure design (psia) 1.965 1.965 1.965
Flow rate (ft3/jam) 1223.055 869.803 353.253
Pressure drop (kg/cm2A) 0.7035 0.1407 0.7035
Surface required (ft2) 2008.751
main vessel Carbon Steel
Material
internal cond. Tube Comercial steel
Utilities rate (lbm/hour) 65017.400
Pressure (psia) 19.70
Utilities
Temperature (oC) 108.34

COOLING CRYSTALLIZER
Tabel V.11. Tabel data spesifikasi Cooling Crystallizer
 Spesifikasi Crystallizer
Item no. X - 410
No. Required X - 410
Type Swenson Walker Crystallizer
Function Kristalisasi MgSO4.7H2O
Condition
Feed Slurry MgSO4
Capacity (kg/hour) 20840.25
Contents Slurry
Temperature inlet (oC) 62.5
Temperatureoutlet (oC) 25
Heat capacity (kcal/mol) 3.18
Utilitas
Capacity (kg) 20840.2473428989
Contents Brine
Temperature inlet (oC) -10
Temperatureoutlet (oC) -9.31
Heat capacity (kcal/g) 0.204
Pressure design (Kg/cm2G) 1.03
Hat transfer (kcal/hour) 781509.28
Working temperature (oC) 33.44
Cooling Surface ( m2) 44.67
Length of section (m) 3.05
No. of section 10
Heat transfer coefficient ( service ) (Btu/jamft2oF) 70
Material
Jacket Cast iron
Vessel Cast iron
CENTRIFUGE
Tabel V.12. Tabel data spesifikasi Centrifuge
Spesifikasi Centrifuge
Item no. H - 420
No. Required H - 420
Type
Function Memisahkan kristal dari pengotor
Feed material Slurry
Density of slurry ( kg/m3) 1299.72
Percent solid (%) 0.42
Viscosity of slurry (cp ) 1.56
Temperature of slurry ( oC ) 30
Feed rate, max (kg/hr) 285237.85
sollid 5.34
S. G.
Liquid 1.02
Cake capacity (m3) 37.81
Cake density (kg/m3) 5340.19
Cake moisture (%) 30
Design pressure (atm) 1
Size & type Basket Centrifugal
Basket diameter (m) 1.016
Mechanical Cake thickness (m) 0.508
Basket ring opening diameter (m) 1.016
Basket RPM 1779
Material Carbon steel
item no. L-
Type V- belt
Drive motor
Horse power 19.18
Volts / type / cycle 220 / / 1779
ROTARY DRYER
Tabel V.13. Tabel data spesifikasi Rotary Dryer
 Spesifikasi
Item no. B - 430
Type Rotary
No. required B - 430
Function Mengeringkan kristal MgSO4.H2O
Operation condition
Bulk density -
initial moisture (lb H2O/lb udara kering) 0.01
Final moisture (lb H2O/lb udara kering) 0.07
Working capacity (kg/jam) 57,848.82
Temperature (oC) 48.89
Drying rate (lb/jam.ft2) 1000
Operating pressure (psig) 14.7
Design pressure (psig) 14.7
Heat transfer rate (btu/hr) 4481969.64
Electricity : volts 220 / 380
Temperature (oC) 210
Udara
Pressure (psig) 14.7
Mechanical Drive gear
Size ( D x L ) (m) 0,31 x 2,44
Dryer RPM 3
Materials Cast iron
Motor item no. -
HP 17.19
RPM 170
Motor
Type Belt drive
Volts 220 / 380

CONVEYOR
Tabel V.14. Tabel data spesifikasi Conveyor
Spesifikasi Conveyor 1 Conveyor 2
Item no J - 421 J - 431
No. required J - 421 J - 431
Type Screw Screw
Function Mengangkut kristal ke Centrifuge Mengangkut kristal ke Rotary dryer
Hopper width ( m ) - -
Conveyor length horizontal sec. 4.573 4.57317073170732
Bucket type Screw Screw
Belt speed (RPM) 50 65
Belt tension - -
Power Consumption (hp) 3 2.62
Overall length (m) 4.573 4.57317073170732
Elevated section 0 0
Drive motor/ electricity motor/ electricity
Safety characteristic
Material to be conveyed garam garam
Mass flow rate (kg/hr) 142618.924373599 57848.82477665
Bulk density (kg/m3) 1680 1680
Material of construction rubber rubber
Screw cast iron cast iron
Hopper Bucket cast iron cast iron

Spesifikasi Conveyor 3 Conveyor 4

Item no J - 433 J - 437
No. required J - 433 J - 437
Type Screw Bucket
Function Mengangkut kristal ke bucket Mengangkut kristal ke penampung
Hopper width ( m ) - -
Conveyor length horizontal sec. 4.573 9.14634146341463
Bucket type Screw Bucket
Belt speed (RPM) 60 260
Belt tension - -
Power Consumption (hp) 1.69 33.9249526515151
Overall length (m) 4.573 9.14634146341463
Elevated section 0 0
Drive motor/ electricity motor/ electricity
Safety characteristic
Material to be conveyed garam garam
Mass flow rate (kg/hr) 57546.2956626619 57546.2956626619
Bulk density (kg/m3) 1680 1680
Material of construction rubber rubber
Screw cast iron cast iron
Hopper Bucket cast iron cast iron

EJECTOR
Tabe V.15. Tabel data Spesifikasi Ejector
Spesifikasi Ejector
Item no. G - 323
No. required G - 323
Type Steam jet
Function Mengatur tekanan pada evaporator
Process condition
Non Condensabled ( lb/hr) -
Condensabled vapor (lb/hr) 410.995
Steam (lb/hr) 1074.743
Pressure (psi) 14.7
Suction
 Suction
Temperature (oC) 70
Pressure (psi) 14.7
Discharge
Temperature (oC) 70
Volume of evacuated system (cuft) 6.583
Pressure (psi) 1.342
Steam
Temperature (oC) 67.222
Mechanical
Suction conn, size (in) 1.591
Discharge conn,size (in) 1.193
Steam con, size -
Design pressure 1.342
Barometric Condensor E - 322
Size
Condenser water rate (gpm) 2.01276536017852
Outlet water temp (oC) 30
inlet water pressure (psig) 14.7
Vapor inlet nozzle,size (in) 1.193
Material carbon steel
BLOWER
Tabel V.16. Tabel data Spesifikasi Blower
Spesifikasi Blower
Item no. G - 435
No. required G - 435
Type -
Function Menghembuskan udara ke heater
Operating condition
Gas Udara
Specific gravity (air = 1) 1
Rate (kg/hour) 140003.439
Standart CFM (lb/jam) 5
Flow temperature (oC) 30
Humidity at flow 0.075
Suction pressure 14.7
Discharge pressure 14.4
Differential pressure (psi) 0.3
Mechanical
suction Comersial steel
Size discharge Comersial steel
drain Comersial steel
Impeller Carbon steel
Material Shaft Carbon steel
Gasket Carbon steel
Efficiency motor (%) 92
Effeciency blower (%) 80
HP 54.90