Spesifikasi Peralatan V-1

BAB V
SPESIFIKASI PERALATAN

1. Gudang Bahan Baku

SPESIFIKASI SATUAN Gudang 1 Gudang 2

KODE   F - 111 F - 121
TYPE   beton, beton
FUNGSI   menampung (NH4)2SO4 menampung NaCl  
    sebelum ke J-112 sebelum ke J-122
SELECTION CONSIDERATION
SHAPE: TOP   Cone roof Cone Roof
BOTTOM   flat flat
3
CAPACITY ft 29519.7 23965.99863
HOLDING TIME Hour 1 1
LENGTH ft 44.36192 39.971
WEIDTH ft 22.181 20.00
HEIGHT ft 30.00 30.00
DESIGN PRESSURE psi 14,7 14,7
OPERATION PRESSURE psi 14,7 14,7
o
DESIGN TEMPERATUR C 30 30
CONSTRUCTION MATERIAL    Carbon steel Carbon steel 
QUANTITY   1 1

2. Belt Conveyor

CODE SATUAN J - 112 J - 122

FUNCTION mengangkut (NH4)2SO4 mengangkut NaCl
    dari F-111 ke J-113 dari F-121 ke J-123
SELECTION CONSIDERATION
   
TYPE   heavy double belt heavy double belt
CAPACITY lb/day 79140.22 70651.19
LENGTH Ft 11.166 11.166
DIAMETER In 1.166 1.166
POWER Hp 8.4 8.4
CONSTRUCTION MATERIAL   flat leather belt flat leather belt
QUANTITY   1 1

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 Spesifikasi Peralatan V-2

CODE SATUAN J - 161

FUNCTION Mengangkut NH4Cl dari
    dari B-150 ke C-160
SELECTION CONSIDERATION
 
TYPE   heavy double belt
CAPACITY lb/day 55116.20
LENGTH ft 11.166
DIAMETER ft 1.16
POWER Hp 8.4
CONSTRUCTION MATERIAL   flat leather belt
QUANTITY   1

3. Bucket Elevator

CODE SATUAN J - 113 J - 123

FUNCTION Mengangkut (NH4)2SO4 Mengangkut NaCl dari

dari J-112 ke F-114 J-122 ke J-124
CAPACITY Lb/hour 74388.39 70651.2
ELEVATION HEIGHT ft 25 25
BUCKET : SIZE in 8 8
SPACING in 12 12
SPEED ft/min    
MATERIAL   flat leather belt flat leather belt
BELT WIDTH in 8 8
MATERIAL   flat leather belt flat leather belt
POWER Hp 5.0 5.0
CONSTRUCTION MATERIAL   carbon steel SA 283 carbon steel SA 283
QUANTITY   1 1

4. Bin

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Spesifikasi Peralatan V-3

CODE SATUAN F - 114 F - 124

Menampung (NH4)2SO4 Menampung NaCl dari
FUNCTION
dari F-114 ke M-110 F – 114 ke M-120
TYPE Hopper, medium. Hopper, medium.
SHAPE : TOP      
BOTTOM   Cone angle 90O cone angle 90O
CAPACITY ft3 31.66 25.60
HOLDING TIME Hour 1 1
DIAMETER Ft 3 3
HEIGHT Ft 4.594 3.5667
THICK : TOP In    
SHELL In 3/16" 3/16 "
BOTTOM In    
DESIGN PRESSURE Psi 4.647 4.555
OPERATION PRESSURE Psi 4.22473 4.141
O
DESIGN TEMPERATUR C 30 30
CONSTRUCTION MATERIAL   carbon steel SA 285 carbon steel SA 285
EQUIPMENT   electric electric
QUANTITY   1 1

5. Mixer

SPESIFIKASI SATUAN MIXER 1 MIXER 2

OPERATING DATA    
Item no.   M - 110 M - 120
No. required      
Type   Mixer berpengaduk Mixer berpengaduk
Function Mencampur (NH4)2SO4 Mencampur NaCl
  dgn air dgn air
Size of charge      
Rate of charging Lb/hr 3842.84 3289.73
Time actually mixing min 30 30
Type of mixing   Radial Radial
Solid contents   0.8039 0.86252
Liquid viscosity lb/ft.det 0.000191 0.00019
Slurry viscosity lb/ft.det    
Solid settling velocity mm/hr    
Vessel data    
Depht of vessel ft 2.553 2.2177
Depht of liquid ft 2.0416 1.374
O
Angle of agitator 90 90
Size of aperture for impeller      

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 Spesifikasi Peralatan V-4

working pressure psi 14,7 14,7

O
working temperature C 34 34
       
Technical data    
Type of mixer   Turbine Turbine
No.of blades   6 6
No.of impeller   2 2
Speed rpm 60 60
Shaft diameter ft    
Diameter impeller ft 1.667 1.5
Method of support Lag and lug Lag and lug
Total load      
Withdrawal height required      
Type of bearing      
0
Angle of blades 0 0
Design standart and inspection  
Design code      
Hidrostatic test pressure psi 1.085 1.044
Materials of construction        
Shaft   Stainless Steel Stainless Steel
Supports   Stainless Steel Stainless Steel
Vessel   Carbon Steel Carbon Steel
Bearings   Carbon Steel Carbon Steel

6. Reaktor

Spesifikasi SATUAN Reaktor

Operating data  
Item no.    
No. required    
Type   Reaktor Berpengaduk
Function   Tempat terjadinya reaksi membentuk NH4Cl
Size of charge  
Flow Rate feed lb/jam 7460.00
Time actually mixing min 60
Type of mixing   Radial
Solid contents   0.47146

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Spesifikasi Peralatan V-5

Liquid viscosity lb/ft3 7.02494E-05

3
Slurry viscosity lb/ft 0.00029333
Solid setling velocity

mm/hr  
Vessel data  
Depht of vessel   5.9898
Depht of liquid   2.646
0
Angle of agitator 90
Size of aperture for impeller    
working pressure psi 17.313
O
Working temperature C 100
Technical data  
Type of mixer   Turbin
No.of blades   6
No.of impeller   3
Speed rpm 60
Shaft diameter ft  
Diameter impeller ft 1.667
Method of support   Lag and Lug
Total load    
Withdrawal height required    
Type of bearing    
Angle of blades ( o )   0
Design standart and inspection  
Design code    
Hidrostatic test pressure psi  
Materials of construction  
Shaft   Stainlees Steel
Supports   Stainlees Steel
Vessel   Carbon Steel
Bearings   Carbon Steel

7. Rotary Drum Vakum Filter

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 Spesifikasi Peralatan V-6

SPESIFIKASI SATUAN Rotary Drum

ITEM NO

  H – 142
TYPE

  Drum vacum filter

NO.REQUIRED (SPARE)
 
FUNCTION   Memisahkan Na2SO4 dari larutan
SELECTION CONSIDERATION
PRESSURE VACUM PUMP In Hg 3
PRESSURE DROP In Hg 27
SPEED OF ROTARY rpm 0.5
TIME FOR ONE CYCLE det 120
TIME FOR MAKE CAKE det 36
DIMENSION : LENGTH ft 10.367
DIAMETER ft 24.00
SLURRY CHARACTERISTICS
SLURRY NAME   Mother Liquor
3
CONCENTRATION lb/ft 34.0225
SPECIFIC GARVITY    
O
TEMPERATUR C 75,67
VISCOSITY lb/ft.det 0.00029333
PH    
CONSTRUCTION MATERIAL   Carbon Steel SA 285
QUANTITY    

8. Kristalizer

SPESIFIKASI SATUAN CRYSTALIZER

Item no.   X – 140
No. Required    
Type   Swenson Walker Crystallizer
Function   Kristalisasi NH4Cl
Condition  
Feed  
Capacity   kg/hour 2631.63
 
Contents F Material   99  Slurry
 
O
  Temperature inlet  C 75,5

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Spesifikasi Peralatan V-7

O
Temperatureoutlet  C 30
Heat capacity   kcal/gr  
Power Motor Hp 0,5
Volume alat Pengkristal ft 76.196
Length ft 10
Diameter ft 2.922
Speed rpm 0.75
Cooling Surface m2 164.02
Pressure design psi 14,7
O
Working temperature C 30 – 35
Length of section m  
Type pengaduk blade with long pitch spiral
  agitator
No. of section    
Construction Material      carbon steel

9. Centrifuge

Spesifikasi Centrifuge
Item no. H - 151
No. Required  
Type  
Function Memisahkan kristal dari pengotor
Feed material Slurry
Density of slurry kg/m3 1236.22
Percent solid (%) 0.42
Viscosity of slurry (cp ) 1.56
O
Temp. of slurry ( C ) 30
Feed rate, max kg / hr 138949.99
S. G. sollid  
  Liquid  
3
Cake capacity m 1800.45
3
Cake density kg/m 5340.19
Cake moisture % 30
Design pressure atm 1
Mechanical Size & type Basket Centrifugal
  Basket diameter(m) 2.922
  Cake thickness (m) 0.508
  Basket RPM 4240.00

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Spesifikasi Peralatan V-8

MATERIAL Carbon steel

Drive motor  item no.  
  Type centrifugal pump
  Horse power 5
  Volts / type / cycle  

10. Rotary Dryer

Spesifikasi ROTARY DRYER

Item no. B – 430
Type Rotary
No. required  
Function Mengeringkan kristal NH4Cl
Operation condition
Bulk density  
Initial moisture  
Final moisture  
Working capacity (kg/hour) 1090.63
Temperature (oC) 75
Drying rate (lb/hour) 2404.421287
Operating pressure (psig) 14,7
Design pressure (psig) 14,7
Heat transfer rate (btu/hr) 0,25
Electricity : volts  
Udara Temperature (oC) 115,556
  Pressure (psig) 19,7
Mechanical  
Size ( D x L ) (ft) 4,12 x 38,0688
Dryer RPM 7
Materials Carbon Steel SA 283
item no.  
HP 6,0
Motor RPM 60
Type centrifugal pump
Volts  

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Spesifikasi Peralatan V-9

11. Ball Mill

SPESIFIKASI SATUAN  
KODE C - 160
FUNGSI   Untuk menyeragamkan ukuran kristal
  ( 4 mesh) sebelum dikemas
SELECTION CONSIDERATION  
TYPE   Continuous Boll Mill no 200
CAPACITY lb/hour 64060.43
CAPACITY MAXIMUM lb/hour 70547.94
SPEED rpm 27
SETTING in 2
POWER Hp 40
DIMENSION ft 5X4
CONSTRUCTION MATERIAL   carbon steel SA 283
QUANTITY   1

12. Screen

SPESIFIKASI SATUAN  
KODE   S - 162
FUNGSI Menyeragamkan ukuran partikel kristal
    NH4Cl setelah keluar dari Boll Mill
SELECTION CONSIDERATION   
TYPE   Vibrating Screen Incined Leanhy Hummer
CAPACITY lb/hour 2669.18
PARTIKEL SIZE mesh 4
SIEVE OPENING mm 4.7
DIAMETER WEIR mm 1.54
WIDE SCREEN ft2 0.940
POWER Hp 1.5
CONSTRUCTION MATERIAL   carbon steel SA 283
QUANTITY   1

13. Cyclone

SPESIFIKASI SATUAN  

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Spesifikasi Peralatan V - 10

CODE H - 156
FUNGSI   Untuk memisahkan debu kristal yang
    terikut keluar dryer
TIPE   small
CAPACITY lb/hour 7979.009178
SELECTION CONSIDERATION  
O
TEMPERATUR AIR INLET F 118.4
DENSITY AIR lb/ft3 0.068713231
VISCOSITY AIR ft/lb.det 0.0000156
RATE AIR ft3/jam 116120.4197
PARTIKEL SIZE mesh 100
VELOCITY INLET ft/det 50.0
CHIMNEY LENGTH SHELL ft 4.222
CHIMNEY WIDTH SHELL ft 2.111
CHIMNEY CONE HEIGHT ft 4.222
DIAMETER HOLE CONE ft 0.5278
CONSTRUCTION MATERIAL   carbon steel SA 283
QUANTITY   1

14. Blower

Spesifikasi BLOWER
Item no. G - 154
No. required  
Type Single stage blower discharge pressure
Function Menghembuskan udara ke heater
Operating condition
Gas Udara
Specific gravity (air = 1) 1
Rate (kg/hour) 3016.018323
Standart CFM  
Flow temperature (oC) 30
Humidity at flow  
Suction pressure 14.7
Discharge pressure 19,7
Differential pressure (psi) 5
Mechanical  
Suction 2"
Size discharge 1"
Drain  
RPM 60

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 Spesifikasi Peralatan V - 11

Rated efficiency 85%

item no  
Motor HP 37
RPM  

15. Screw Conveyor

CODE J - 145 J - 153

FUNCTION mengangkut cake dari mengangkut cake
  H-142 ke F-146 dari H-151 ke B-150
SELECTION CONSIDERATION
 
   
TYPE double heavy belt double heavy belt
     
CAPACITY (LB/DAY) 79140.216 57706.177
LENGTH (FT) 15 10
POWER (HP) 0.5 0.5
CONSTRUCTION MATERIAL Leathet flat belt Leathet flat belt
QUANTITY 1 1

16. Storage Tank

SPESIFIKASI SATUAN Tangki penampung 1 Tangki penampung 2 Tangki penampung 3

CODE   F - 143 F - 146 F - 152
TYPE   cylinder,vertikal cylinder,vertikal cylinder,vertikal
FUNCTION   Menampung filtrat Menampung cake Menampung mother
    sebelum ke X - 140 dari H - 142 liquor dari H - 151
SELECTION CONSIDERATION    
SHAPE : TOP   standard dished standard dished standard dished
BOTTOM   Flat Flat Flat
3
CAPACITY ft 579.092 216.361 409.476
HOLDING TIME Hour 8 8 8
DIAMETER ft 8.38654 8.0194 7.47279
HEIGHT ft 12.5798 12.029 11.2092
THICKNESS ; SHELL in 3/16 3/16 3/16

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 Spesifikasi Peralatan V - 12

TOP in 3/16 3/16 3/16

BOTTOM In
AGITATOR : TYPE         
SPEED rpm  
QUANTITY
POWER hp
DESIGN PRESSURE psi 23.2598 21.5249 21.3463
OPERATION PRESSURE psi 21.1452 23.6774 19.4057
o
DESIGN TEMPERATUR C 100 100 40
CONSTRUCTION
MATERIAL   carbon steel SA 285 carbon steel SA 285 carbon stell SA 285
QUANTITY   1 1 1

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Spesifikasi Peralatan V - 13

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Spesifikasi Peralatan V - 14

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