TK-TF1-001 - Calculation Sheet

Item No.
TK-TF1-001 Code API 650
CONTENT
PAGE
A/ Summary Results 2
1/ Design Conditions 3
2/ Shell Thickness Calculation 5
3/ Intermediate Wind Girder Calculation 7
4/ Roof Plate And Roof Structure Calculation 8
5/ Compression Ring Calculation 10
6/ Bottom Plate Calculation 12
7/ Overturning Stability and Anchor Bolt Calculation 13
8/ Anchor Chair Calculation 17

SHEET No. 2 OF 17 SHEETS
Job No. Item No. TK-TF1-001 Code API 650
A. SUMMARY RESULTS
1.1 THICKNESS SUMMARY
TANK NO. T-0150 : SDN TANK

Corrosion Allowance (Shell / Bottom / Roof / Structure) 0 / 0 / 0 / 0 (inside + outside)
4,500 (mm )ID x 9,500 (mm )H
NO. DESCRIPTION MATERIAL Nominal TH'K

SPECIFICATION mm.
1 SHELL PLATE
1.1) 1st COURSE A240 TYPE 304 6.00
1.2) 2nd COURSE A240 TYPE 304 5.00
1.3) 3rd COURSE A240 TYPE 304 5.00
1.4) 4th COURSE A240 TYPE 304 5.00
1.5) 5th COURSE A240 TYPE 304 5.00
1.6) 6th COURSE A240 TYPE 304 5.00
1.7) 7th COURSE A240 TYPE 304 5.00
2 BOTTOM PLATE A240 TYPE 304 6.00

3 ROOF PLATE A240 TYPE 304 5.00
4 TOP ANGLE SUS304
5 RAFTER SUS304
1.2 WEIGHT SUMMARY
NO. DESCRIPTION WEIGHT UNIT

1 EMPTY WEIGHT 8,400 kgs
2 PLATFORM & STAIRWAY WEIGHT 700 kgs
3 LIQUID WEIGHT 123,100 kgs
4 OPERATING WEIGHT 132,200 kgs
5 TEST WEIGHT (FULL WATER) 160,200 kgs
1.3 CAPACITY SUMMARY
NO. DESCRIPTION WEIGHT UNIT

1 CAPACITY (WORKING) 125.64 m3
2 CAPACITY (GROSS) 151.1 m3
2. Design Conditions
2.1 Tank Dimension
D : Inside diameter 4,500 mm.

MAX. LL
H : Tank height 9,500 mm.
D
Hn : Maximum operating 8,600 mm.
H
Hn
MIN. LL
liquid level
Hd
Hd : Minimum operating 700 mm.

liquid level
2.2 Design Data
1) Design code : API 650 11TH EDITION, ADDENDUM 3, JUN 2011

2) Capacity
Gross : ¶ x D² x H = ¶ x ( 4.50 )² x 9.50 = 151.09 m³

(Nominal ) 4 4
Total : ¶ x D² x Hn = ¶ x ( 4.50 )² x 8.60 = 136.78 m³

Product Contents 4 4
Net working : ¶ x D² x (Hn - Hd) = ¶ x ( 4.50 )² x 7.90 = 125.64 m³

4 4
3) Type of roof : CONE ROOF

4) Fluid name : GASOLINE RON 95
5) Specific gravity of fluid : 0.9
6) Design pressure (barG) : 0.18 Barg
7) Design temperature : 65 Celsius
8) Corrosion allowance
-Shell/Bottom/Roof/Structure : 0 / 0 / 0 / 0 mm.(inside+outside)
9) Radiographic Examination : AS PER CODE
10) Hydrostatic test : AS PER CODE
11) Earthquake factor : 0.075 (SEISMIC ZONE "0")
12) Wind load : BASIC WIND SPEED OF 50.3 m/s
13) Insulation thickness : NONE
14) Painting (Outside) : YES (SEE PAINTING SPEC.)
15) Painting (Inside) : NONE
3. Materials
1) Shell : A240 TYPE 304
2) Bottom / Annular : A240 TYPE 304
3) Roof : A240 TYPE 304
4) Deck : -
5) Column / Rafter / Girder : -/ SS400 / -
6) Nozzle Flange : A182Gr. F304
Pipe neck : A312Gr. TP304
Plate neck : A240 TYPE 304
7) Flange / Manhole flange and cover :
8) Bolts & Nuts : A193 Gr.B8 / A194 Gr.8
9) Platform & Ladder : SS400 OR EQ
10) External structure : SS400 OR EQ

TANK CALCULATION (2)
2. Shell Plate Calculation Under Internal Pressure

From Appendix S , paragraph S.3.2 in API 650.
Design shell thickness ( td ) , in mm.
td = 4.9 x D (H - 0.3 + Pi ) G + C.A.

Sd x E
Hydrostatic test shell thickness ( tt ), mm.
tt = 4.9 x D (H - 0.3 )
St x E
Where ;
Pi = Internal design pressure, in metre of water. 1.84 m. water
C.A. = Corrosion allowance. 0.00 mm.
D = Nominal tank diameter (ID.), in m. ( 4,500 mm.) 4.50 m.
H = Height from bottom of the course to ( 9,500 mm.) 9.50 m.

top of top angle, in m.
G = Design specific gravity of liquid or water 1.00

whichever is larger.
E = Joint efficiency 0.85
Sd = Allowable stress for the design condition, in MPa
St = Allowable stress for the hydrostatic test condition, in MPa
Course 7th 1000 mm.
Course 6th 1000 mm.
Course 5th 1500 mm.
Course 4th 1500 mm.
Course 3rd 1500 mm.
Course 2nd 1500 mm.
Course 1st 1500 mm.

Job No.
Shell Material H-0.3 (H-0.3)+Pi E G C.A. Sd St td tt t (used)
Course (m.) (m.) (mm.) (MPa.) (MPa.) (mm.) (mm.) (mm.) check
#1 A240 TYPE 304 9.20 11.04 0.85 1.00 0.00 155 186 1.85 1.28 6.0
Yes
#2 A240 TYPE 304 7.70 9.54 0.85 1.00 0.00 155 186 1.60 1.07 5.0
Yes
#3 A240 TYPE 304 6.20 8.04 0.85 1.00 0.00 155 186 1.34 0.86 5.0
Yes
Item No.
#4 A240 TYPE 304 4.70 6.54 0.85 1.00 0.00 155 186 1.09 0.66 5.0
#5 A240 TYPE 304 3.20 5.04 0.85 1.00 0.00 155 186 0.84 0.45 5.0
#6 A240 TYPE 304 1.70 3.54 0.85 1.00 0.00 155 186 0.59 0.24 5.0
#7 A240 TYPE 304 0.70 2.54 0.85 1.00 0.00 155 186 0.42 0.10 5.0
TK-TF1-001
SHEET No.
Code
8
OF
19
API 650
SHEETS
3. Intermediate Wind Girder
3.1 The Maximum Height of Unstiffened Shell ( Un-Corroded Condition)
From para. 5.9.7.1. & Appendix. S 3.6 in API 650
Ve = ( ( 1.48V2 + (190)2 x Pe ) / 1.72 )0.5
Ve = (( 1.48 ( 137 )2 + ( 190)2 x 0.25 ) / 1.72 )

0.5
Ve = 146.12
(3/2) 2
H1 = 9.47t x [t/D] x [ 190 / V ] x 1000 x [ Ed/Ea ]
(5/2)
Wtr = W x [ t / ta ]
Where ;
H1 = Vertical distance between the intermediate wind girder and the top angle
of the shell or the top wind girder of an open-top tank, in mm.
Ve = Equivalent wind speed 146.12 km/hr
Pe = Vacuum Pressure / External Pressure 0.25 kPa
t = Nominal thickness of the thinnest shell course. 5.00 mm.
D = Nominal tank diameter ( ID.) 4.50 m.
o
Ed = Modulus of elasticity at the desinged temperature ( 65 C) 1.91E+05 MPa.
o
Ea = Modulus of elasticity at the 40 °C ( 40 C) 1.93E+05 MPa.
Wtr = Transposed width of each shell course, in mm.
W = Actual width of each shell course, in mm.
ta = Nominal thickness of the shell course for which the transposed width is being
calculated , in mm.
V = Wind velocity, in Kilometer per hour
= 38 m/s = 136.80 km/hr
Shell ta t H1 W Wtr Σ Wtr Judgement
Course ( mm ) ( mm ) ( mm ) ( mm ) ( mm ) ( mm ) Σ Wtr < H1
7 5.0 1000 1,000 1,000 YES
6 5.0 1000 1,000 2,000 YES
5 5.0 1500 1,500 3,500 YES
4 5.0 1500 1,500 5,000 YES
3 5.0 1,500 1,500 6,500 YES
2 5.0 1,500 1,500 8,000 YES

5 92,798
1 6.0 1,500 951 8,951 YES
** Intermediate wind girder is NOT required **

Job No. 0 Item No. TK-TF1-001 Code API 650
4. Roof Plate And Roof Structure Calculation
4.1 Roof Thickness

Live load = 1.00 kPa
External pressure = 0.25 kPa
Roof plate thickness = 5.0 mm.
Corrosion allowable = 0.0 mm.
Actual roof plate shape
P = Live load + ( Dr x t ) + external pressure
Assumed roof plate shape
= 1.00 + ( 8027 x 0.005 )* 0.00981 +
0.25
a = 884 mm.
= 1.64 kPa
a = ( ¶ x D) / (2 x N)
= ( ¶ x 4,500 )/( 2 x 8 )
b = 2281 mm.
= 883.57 mm.
P b = D / ( 2 x cos θ )
= 4,500 / ( 2 x cos 9.462 )

= 2,281 mm.
Sb = (B x P x a²) / t²
2 2
= ( 0.5 x 1.64 x 883.57 )/( 5.00 )
= 2.6E+04 kPa < Sa= 1.13E+05 kPa
Where Therefore, it's acceptable

Sb = Maximum bending stress ; kPa.
P = Total uniform load ; kPa.
B = Constant factor (From Roark's formulas for stress & strain.
Chapter 10, Page 464 Table 26 Case No. 8). 0.5
t = Roof plate thickness - Corrosion allowable. 5.0 mm.
Dr = Density of roof plate. 8,027 kg/m³

θ = Angle between roof plate and a horizontal plane. 9.46 º
D = Inside diameter of tank. 4,500 mm.
N = Number of rafter. 8 Pcs.

Sa = Allowable bending stress of Roof plate at designed temperature (0.6 Sy). 1.13E+05 kPa
4.2 Rafter Calculation
Size of rafter = C 75 x 40 x 5 x 7 t
Determine the minimum number of rafters
Referring to API STD. 650 Para. 5.10.4.4 , maximum spacing from center-to-center of rafters
b = t ( 1.5 Fy / p ) ≤ 2100 mm
= 2100 mm.
Nmin = ( ¶ x D) / LS
= (¶ x 4,500 ) / 2100
= 6.7
* Adopted number of rafter = 8
Determind the maximum bending stress on the rafter

Using the value of P & a that shown in front sheet.
w w = (( P x a ) / 1000 ) + Unit weight of rafter
= (( 1.64 x 883.57 ) / 1000 ) + 0.07
= 1.52 kN/m
L = 2.281 m
Sc = ( w x L² ) / ( 8 x Z )
= ( 1.52 x ( 2.281 )² ) / ( 8 x 2.01E-05 )
= 4.92E+04 kPa < Sd= 1.30E+05 kPa
Therefore, It's acceptable
Where ;
b = Maximum allowable roof plate span ; mm.
Sc = Maximum bending stress ; kPa.
w = Total uniform load on the rafter ; kN/m.
p = Unit weight of rafter ( 0.068 kN/m ) 6.92 kg/m
L = Total length of rafter 2.28 m.
Z = Section modulus of rafter 2.01E-05 m³

Sd = Allowable bending stress at designed temperature (0.6 Sy) 1.30E+05 kPa
RCA = Rafter Corrosion Allowance(inside + outside) 0 mm
Fy = Minimum yield strenght of roof plate 1.88E+05 kPa
p = Uniform pressure 1.19 kPa
5. Compression ring calculation
From Appendix F. & Appendix S. 3.5 in API 650
5.1. The total required compression area at roof-to-shell junction according to internal
design pressure. : Acom (cm2)

(P - 0.00127WLR )
Acom = 200D² x D2
Sy x tan θ
Acom = 22.74 cm.²
5.2. Actual cross-sectional area to resist compressive force. : Au (cm.²)
Aact = AS + Ar + At
AS : Cross-sectional area of the participating shell plate exclusive corrosion allowance. (cm.²)
0.5
AS = { (0.6 x ( RC x tS ) ) - 13} x tS
= - cm.²
Ar : Cross-sectional area of the participating roof plate exclusive corrosion allowance. (cm.²)
0.5
Ar = ( 0.3 x (R2 x tr ) ) x tr OR ( 30 x tr ) ; whichever is less.
= 3.92 cm.² OR 15.00 cm.²
Ar = 3.92 cm.²
At : Cross-sectional area of the top angle. (cm.²)
Select top angle L 130 x 130 x 9 t ; Cross-sectional area 22.74 cm.²
At = 22.74 cm.²
A act = 26.66 cm.² > Acom = 22.74 cm.² It's acceptable
So, compression area at roof - to - shell junction comform to the requirement.

Where ;
P : Internal design pressure 18.00 kPa.
tr : Roof thickness exclusive of corosion allowance 5.00 mm.
0.5 cm.
D : Tank diameter. 4.50 m.
tS : Top shell plate thickness exclusive of corrosion allow. 0.5 cm.
RC : Inside radius of tank shell. 225.0 cm.
R2 : Length of the normal to the roof, measured from the vertical
centerline of the tank. ( = RC / sin Ø ) 1,369 cm.
Ø : Angle between the roof and a horizontal plan at the
roof-to-shell junction. 9.46 º
C.A. : Corrosion allowance 0 cm.
Sy : Yield stress of material. 188 MPa.
T.C.A. : Top Angle Corrosion Allowance (inside + outside) 0 mm
WLR : Nominal weight of roof plate plus any attached structure 7,344.5 N
6. Bottom Plate Calculation
6.1. Required thickness for bottom plate according to API 650
From para S.3.1, in API 650.
All bottom plates shall have a minimum thickness of :
5 + Corrosion allowable. = 5.00 mm
Corrosion allowance 0 mm
Bottom plate thickness to be used : 6 mm
6.2. Bottom Plate Thickness under vacuum or overpressure and freely supported
tb = { 0.35 x D } x { ( Pge - Wb )( S ) / ( 10 x K ) }(1/2) + c
= 0.00 + 0
= 0.0 mm
Bottom plate thickness to be used : 6 mm
Where;
tb Nominal thickness of bottom plate, mm.
c Corrosion allowance. 0.0 mm
Pge External gas pressure 0.0025 bar
D Inside diameter of tank 4,500 mm
Wb Weight of the bottom plate per surface unit 0.00472 bar
( = t x ρ x 9.81 x 10-5 = 0.00077t (bar ); ρ = 8.027 kg/dm3 )

S Safety factor 1.1
K Yield strength of the bottom material 155 N/mm²
t Thickness of the bottom plate exclusive corrosion allowance 6.0 mm.

SHEET NO. 13 OF 17 SHEETS
7. Overturning Stability And Anchor Bolt Calculation.
7.1. Check on tank overturning and sliding by wind load.
General data :
2
Wind pressure P i (kg/m ) At height Hi (m);
Hi (m) 0 - 4.5 4.5 - 6.1 6.1 - 7.6 7.6 - 9.14 9.14 - 10.67
Pi
(kg/m2) 96.50 102.53 107.46 111.66 115.35
Shape factor for shell (F S ) 0.7
Shape factor for roof (F R ) 0.5
Tank inside diameter ( D ) 4.50 m.
Tank effective diameter (D e = Tank outside diameter + 0.6 m.) 5.11 m.
Tank total height (H) 9.50 m.
Tank weight excluding bottom weight and uplift (W), Under Corroded condition (21,020) kg.
Tank weight (W1), Under Corroded condition 9,010 kg.
Static friction coefficient between the bottom plate
and foundation (µ) 0.40
Center of gravity for roof ( H R ) 9.63 m.
Projection area for roof ( A R ) 0.86 m²
Tank effective height (H i ) ; in meter. (See table below)
Center of gravity for shell ( H F ) ; in meter. (See table below)
(a). Overturning moment from wind pressure ; Mw
No. Shell height Hi HF Pi De H F *P i *H i *D e

( m. ) ( m. ) ( m. ) ( kg/m² ) ( m. ) (kg - m. )
1 0.00 - 4.50 4.50 2.25 96.50 5.11 4,994.74
2 4.50 - 6.00 1.50 5.25 102.53 5.11 4,127.55
3 6.00 - 7.60 1.60 6.8 107.5 5.11 5,976.77
4 7.60 - 9.14 1.54 8.4 111.66 5.11 7,357.57
5 9.14 - 9.50 0.36 9.3 115.35 5.11 1,978.46
TOTAL 24,435.10
Mw = ( F S * Σ H F *P i *H i *De + F R *H R *P i *A R ) * 9.81
= 172,452 N - m.
(b). Resisting moment ; Mr
Mr = 2 (0.5 * D * W) * 9.81
3
= (309,309) N - m.
(c). Sliding force by wind pressure ; Fw
Fw = ( F S *De* Σ fw + F R * Pi * AR ) * 9.81
= 34,656.3 N
Where ;
fw = Integrated wind force occured by wind pressure.
(d). Resisting force ; Fr
Fr = W1*µ* 9.81
= 35,355.2 N
7.2. Check on uplift at the base of the shell. ( Para. F.4.2 )
Pmax = 0.000849 w + 0.00127 WLR - 0.00153 M

D2 D2 D
3
= 1.00 kPa.
Where ;
Pmax = Maximum design pressure limited by uplift at the base of the shell ; in KPa.
WLR = Nominal weight of roof plate plus any attached structure 7,344.5 N
D = Tank diameter. 4.50 m.
th = Thickness of roof at corroded condition. 5.00 mm.
w = Total weight of shell plus any framing ( 8351.32 kgf) 81,926 N
( but not roof plates) support by shell and roof.
P = Internal design pressure of tank. ( 0.18360758 kg/cm2) 18.01 kPa.
M = Wind moment ( 17585.14 kgf-m) 172,452 N-m
Mr = -309,309 N - m. < Mw = 172,452 N - m. NO
Fr = 35,355 N > Fw = 34,656 N YES
Pmax = 1.00 kPa. < P = 18.01 kPa. NO
Resisting moment ( Mr ) < Overturning moment from wind pressure (Mw)
Resisting force ( Fr ) > Sliding force by wind pressure ( Fw )
Uplift at the base of the shell (Pmax) < Internal pressure ( P )

So,Anchor bolt is required
7.3. Anchor bolt size design ( Design Pressure + Wind)
2
Tb = { [( 0.4P + PWR - 0.08th) x D x 785] + [( 4 x Mw/D) - W1 ] } / N
= 41,685.04 N ( 4249.24 kgf. )
Tensile stress for overturning moment for wind pressure : Sti
Sti = Tb / Ab
= 41,685.04 / 0.000321
= 1.30E+05 kPa < Sa = 1.40E+05 kPa.
( 1.32E+03 ) kg/cm2 < Sa = ( 1.43E+03 ) kg/cm2
Therefore, it's acceptable
Then, 12 sets of the size M30 anchor bolts are used for this tank.
Where ;
Mw = Overturning moment for wind pressure ( 17579.24 kgf-m) 172,452 N-m

D = Tank diameter 4.50 m
W1 = Dead load of shell minus any corrosion allowance and any ( 6035.01 kgf) 59,203 N
dead load other than roof plate acting on the shell minus any corrosion allowance
N = Number of anchor bolts 12
Ab = Section area of anchor bolt ( Size : M30 ) 0.000321 m2
Sa = Allowable stress of Bolt (API650 Table 5-21a) ( 1.43E+03 kg/cm2) 1.40E+05 kPa.
th = Roof plate thickness - Corrosion allowable. 5.00 mm
CA = Corrosion allowance of anchor bolt 3.00 mm
PWR = Wind uplift pressure on roof ( plus internal pressure ) 18.75 kPa.
7.4. Maximum Design Pressure ( Pdmax)
Pdmax = A x Sy x tan ө + 0.00127 WLR
200D2 D2
Pdmax = 21.03 kPa
Check P value ; Wuf ≤ 1.6Pdmax
18.75 < 33.65 So compression area: acceptable
Select PWR = 18.75 kPa

Where ;
A = Area resisting the compressive force 2666.44 mm2

Wuf = Wind uplift pressure on roof ( plus internal pressure ) 18.75 kPa
Design wind pressure uplift on horizontal projected areas of conical surfaces
Wuf = 1.44 x (V/190)2

= 0.75 kPa
7.4. Failure Pressure ( Pf)

0.000746 WLR
Pf = 1.6 Pd max −
D2
= 33.38 kPa
Job No. Item No. TK-TF1-001 Code
8. Anchor chair
Material A240 TYPE 304
tgr
a
l
a = 50 mm.
l = 90 mm.
tg = 9 mm.
P = Vertical force for moment = 36,560 N
Fy = Minimum yield strength of top plate & gusset plate = 205 MPa.
Fb = Allowable bending stress of top plate & gusset plate ( 0.6Fy) = 123 MPa.
Minimum required thickness of gusset plate ( tgr )
tgr = Px ( 6a - 2l )
Fb x l2
= 4.40 mm. < tg OK

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Item No.

TK-TF1-001 Code API 650

2/ Shell Thickness Calculation 5

3/ Intermediate Wind Girder Calculation 7

4/ Roof Plate And Roof Structure Calculation 8

5/ Compression Ring Calculation 10

6/ Bottom Plate Calculation 12

7/ Overturning Stability and Anchor Bolt Calculation 13

8/ Anchor Chair Calculation 17

Job No. Item No. TK-TF1-001 Code API 650

1.1 THICKNESS SUMMARY

TANK NO. T-0150 : SDN TANK

NO. DESCRIPTION MATERIAL Nominal TH'K

2 BOTTOM PLATE A240 TYPE 304 6.00

1.2 WEIGHT SUMMARY

NO. DESCRIPTION WEIGHT UNIT

1.3 CAPACITY SUMMARY

NO. DESCRIPTION WEIGHT UNIT

D : Inside diameter 4,500 mm.

Hd : Minimum operating 700 mm.

2.2 Design Data

1) Design code : API 650 11TH EDITION, ADDENDUM 3, JUN 2011

Gross : ¶ x D² x H = ¶ x ( 4.50 )² x 9.50 = 151.09 m³

Total : ¶ x D² x Hn = ¶ x ( 4.50 )² x 8.60 = 136.78 m³

Net working : ¶ x D² x (Hn - Hd) = ¶ x ( 4.50 )² x 7.90 = 125.64 m³

3) Type of roof : CONE ROOF

Job No. Item No. TK-TF1-001 Code API 650

1) Shell : A240 TYPE 304

2) Bottom / Annular : A240 TYPE 304

3) Roof : A240 TYPE 304

5) Column / Rafter / Girder : -/ SS400 / -

6) Nozzle Flange : A182Gr. F304

Pipe neck : A312Gr. TP304

Plate neck : A240 TYPE 304

7) Flange / Manhole flange and cover :

8) Bolts & Nuts : A193 Gr.B8 / A194 Gr.8

9) Platform & Ladder : SS400 OR EQ

10) External structure : SS400 OR EQ

TANK CALCULATION (2)

2. Shell Plate Calculation Under Internal Pressure

Design shell thickness ( td ) , in mm.

td = 4.9 x D (H - 0.3 + Pi ) G + C.A.

Hydrostatic test shell thickness ( tt ), mm.

Pi = Internal design pressure, in metre of water. 1.84 m. water

C.A. = Corrosion allowance. 0.00 mm.

D = Nominal tank diameter (ID.), in m. ( 4,500 mm.) 4.50 m.

H = Height from bottom of the course to ( 9,500 mm.) 9.50 m.

G = Design specific gravity of liquid or water 1.00

E = Joint efficiency 0.85

Sd = Allowable stress for the design condition, in MPa

St = Allowable stress for the hydrostatic test condition, in MPa

Course 7th 1000 mm.

Course 6th 1000 mm.

Course 5th 1500 mm.

Course 4th 1500 mm.

Course 3rd 1500 mm.

Course 2nd 1500 mm.

Course 1st 1500 mm.

TANK CALCULATION (3)

3. Intermediate Wind Girder

3.1 The Maximum Height of Unstiffened Shell ( Un-Corroded Condition)

From para. 5.9.7.1. & Appendix. S 3.6 in API 650

Ve = ( ( 1.48V2 + (190)2 x Pe ) / 1.72 )0.5

Intermediate wind girder is NOT required