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ETP4830-A1

V300R001
User Manual

Issue 02

Date 2012-12-07

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://www.huawei.com

Email: support@huawei.com

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ETP4830-A1
User Manual About This Document

About This Document

Purpose
This document describes the ETP4830-A1 in terms of overview, component description,
safety precautions, and system maintenance.

Intended Audience
This document is intended for:
 Technical engineers
 Maintenance engineers
 System engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.

Alerts you to a medium or low risk hazard that could, if not


avoided, result in moderate or minor injury.

Alerts you to a potentially hazardous situation that could, if not


avoided, result in equipment damage, data loss, performance
deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.

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ETP4830-A1
User Manual About This Document

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 02 (2012-12-07)
Port description is modified.

Issue 01 (2012-05-11)
This issue is the first official release.

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ETP4830-A1
User Manual Contents

Contents

About This Document .................................................................................................................... ii


1 Overview......................................................................................................................................... 1
1.1 Designation Explanation .................................................................................................................................. 1
1.2 Typical Networking .......................................................................................................................................... 1
1.3 Features ............................................................................................................................................................ 2
1.4 Configuration ................................................................................................................................................... 2
1.5 Working Principles ........................................................................................................................................... 3

2 Component Description............................................................................................................... 4
2.1 AC/DC Power Distribution Subrack ................................................................................................................ 4
2.2 Rectifier ............................................................................................................................................................ 4
2.3 Monitoring Unit ............................................................................................................................................... 6

3 Safety Precautions ......................................................................................................................... 7


3.1 Overview .......................................................................................................................................................... 7
3.2 Local Safety Regulations ................................................................................................................................. 7
3.3 Grounding Requirements ................................................................................................................................. 7
3.4 Human Safety ................................................................................................................................................... 8
3.5 Equipment Safety ............................................................................................................................................. 8
3.6 Electrical Safety ............................................................................................................................................... 8

4 Installation and Commissioning.............................................................................................. 11


4.1 Device Installation ......................................................................................................................................... 11
4.1.1 Installing a Subrack ............................................................................................................................... 11
4.1.2 Installing Modules ................................................................................................................................ 11
4.2 Cable Connections ......................................................................................................................................... 12
4.2.1 Connecting Ground Cables ................................................................................................................... 12
4.2.2 Connecting Communications Cables and Signal Cables....................................................................... 13
4.2.3 Connecting Load Cables ....................................................................................................................... 14
4.2.4 Connecting Battery Cables .................................................................................................................... 14
4.2.5 Connecting AC Power Cables ............................................................................................................... 14
4.3 Installation Verification and Power-On .......................................................................................................... 15
4.4 Setting Parameters .......................................................................................................................................... 16

5 System Maintenance................................................................................................................... 17

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5.1 Routine Maintenance...................................................................................................................................... 17


5.2 Troubleshooting.............................................................................................................................................. 18
5.2.1 Troubleshooting Common faults ........................................................................................................... 18
5.2.2 Troubleshooting Components ............................................................................................................... 21
5.3 Component Replacment ................................................................................................................................. 22

6 Monitoring Function .................................................................................................................. 24


6.1 Panel ............................................................................................................................................................... 24
6.2 Indicators ........................................................................................................................................................ 24
6.3 Buttons ........................................................................................................................................................... 25
6.4 Communications Ports ................................................................................................................................... 25
6.5 LCD User Interface ........................................................................................................................................ 26
6.5.1 Display Language ................................................................................................................................. 26
6.5.2 Basic Running Information ................................................................................................................... 26
6.5.3 Main Menu ............................................................................................................................................ 27
6.5.4 Settings.................................................................................................................................................. 28

A Appendix ..................................................................................................................................... 30
A.1 Technical Specifications ................................................................................................................................ 30

B Acronyms and Abbreviations .................................................................................................. 33

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ETP4830-A1
User Manual 1 Overview

1 Overview

1.1 Designation Explanation


The ETP4830-A1 are used to house power supply units (PSUs). A fully configured
ETP4830-A1 has a maximum output power of 2000W.
Figure 1-1 shows the ETP4830-A1designation explanation.

Figure 1-1 Designation explanation

1.2 Typical Networking


The ETP4830-A1 power system, AC power supply, ATS, storage batteries, and related devices
constitute the site power solution. Figure 1-2 shows the application of the ETP4830-A1power
system in the typical site power solution.

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ETP4830-A1
User Manual 1 Overview

Figure 1-2 Typical site power solution

AC Load

D.G
DC Load

ATS ACDB ETP4830-A1

Mains Storage Batteries

DC
AC

1.3 Features
NOTE
All ports in this manual are protected by a security mechanism.
 Support a voltage range of 85 V AC to 290 V AC.
 Perform perfect battery management.
 Provide one COM port, one RS485/RS232 port, and one DB50 port.
 Display information on a liquid crystal display (LCD) and provides buttons for easy
operations.
 Support English and Chinese on LCD.
 Rectifiers and the SMU are hot-swappable.
 The rectifier power factor is 0.99.
 The rectifier maximum efficiency is 94%.

1.4 Configuration
The ETP4830-A1 power system mainly consists of the power distribution subrack, rectifier,
and monitoring unit

Table 1-1 Configuration

Item Composition AC input mode

ETP4830-A1  Supports R4815N1 (1-2 PCS)  Single-phase


 SMU01B(1 PCS) three-wire(L、N、
PE)

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ETP4830-A1
User Manual 1 Overview

Figure 1-3 ETP4830-A1 interior

(5)

(1) (2) (3) (4) (6)

(1) AC input port (2) SMU01B(1 PCS) (3) R4815N1 (2 PCS)


(4) LOAD fuse (5) BATT fuse (6) DC output port

1.5 Working Principles


Working principles are described as follows:
 The rectifier converts AC power into –48 V DC power.
 The direct currents (DCs) generated by rectifiers converge on a busbar and then divide
into multiple routes.
 The monitoring unit monitors operating parameters in real time, analyzes the operating
status, and generates alarms when necessary.

Figure 1-4 Conceptual diagram

RTN
PSU1
-48V
RS232/485

FUSE 20A
Load 1
AC INPUT
220V FUSE 20A
L CAN Load 2
N SMU
PE

AC INPUT
FL

KM1

PSU2
FUSE 20A
VBTEM
BAT
DB50

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User Manual 2 Component Description

2 Component Description

2.1 AC/DC Power Distribution Subrack


Appearance
Figure 2-1 shows the AC/DC power distribution subrack.

Figure 2-1 AC/DC power distribution subrack

Features
The AC/DC power distribution subrack has the following features:
 Allows cables to be routed from the front.
 Is easy to maintain and operate.
 Can be transported together with equipment.

2.2 Rectifier
Appearance
The rectifier converts the AC input power into stable –48 V DC power.
Figure 2-2 shows the rectifier.

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Figure 2-2 Rectifier appearance

Panel
The rectifier panel provides the power indicator, alarm indicator, and fault indicator.Figure
2-3 shows the rectifier panel.Table 2-1 shows the indicator description.

Figure 2-3 Rectifier panel

(1) Power indicator (2) Protection indicator (3) Fault indicator

Table 2-1 Indicator description of rectifier

Indicator Color Status Description Measures


Power Green Steady on The rectifier is supplied with The rectifier runs properly,
indicator alternating current (AC) and no measure is required.
input power.
Off The rectifier is not supplied Replace the rectifier if the
with AC input power AC input is normal.
The rectifier is faulty. Replace the rectifier.
Blinking The rectifier is being queried. No measure is required.
at 0.5 Hz
Blinking The rectifier is loading an The rectifier automatically
at 4 Hz application program. recovers after loading, and
no measure is required.
Alarm Yellow Off No alarm is generated. The rectifier runs properly,
indicator and no measure is required.

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Indicator Color Status Description Measures


Steady on The rectifier generates a Check that the air vent is
prewarning for power not blocked and the
limiting due to ambient temperature is
overtemperature. within a normal range.
The rectifier generates an
alarm for shutdown due to
ambient overtemperature or
undertemperature protection.
The rectifier generates an Check that the electrical
alarm due to AC input grid voltage is within a
overvoltage or undervoltage normal range.
protection.
The rectifier is hibernated. No measure is required.
Blinking The rectifier communication Replace the rectifier or
at 0.5 Hz is interrupted. monitoring module.
Fault Red Off The rectifier is not faulty. No measure is required.
indicator
Steady on The rectifier is locked due to Pull out the rectifier and
output overvoltage. reinsert it after 1 minute.
There is no output Replace the rectifier.
because the rectifier is faulty.

2.3 Monitoring Unit


Figure 2-4 shows the monitoring unit. The detailed function refers to 6 Monitoring Function.

Figure 2-4 Monitoring Unit

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User Manual 3 Safety Precautions

3 Safety Precautions

3.1 Overview
The safety precautions described in this section are also applicable to other Huawei
equipment.

To minimize the risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any installation or maintenance. The "NOTE",
"CAUTION", and "WARNING" marks in other documents do not represent all the safety
instructions. They are only supplements to the safety instructions. Only trained and qualified
personnel are allowed to install, operate, and maintain Huawei equipment, and they must
understand basic safety precautions to avoid hazards.

To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document. Huawei will not be liable for any
consequence caused by the violation of the safety operation regulations and design,
production, and usage standards.

3.2 Local Safety Regulations


When operating Huawei equipment, you must follow the local laws and regulations. The
safety instructions in this document are only supplements to the local laws and regulations.

3.3 Grounding Requirements


Equipment to be grounded must meet the following requirements:
 When installing the device, always make the ground connection first and disconnect it at
the end.
 Do not damage the ground conductor.

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 Do not operate the device in the absence of a properly installed ground conductor.
Conduct the electrical inspection carefully.
 The device (or system) must be connected permanently to the protection ground before
an operation. Before operating the device, check the electrical connection of the device
to ensure that it is securely grounded.

3.4 Human Safety


 Do not operate the device or cables during lightning strikes.
 To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
 Before operating the device, wear electrostatic discharge (ESD) clothes, ESD gloves, and
an ESD wrist strap. Do not wear jewelry or watches when you operate the device.
 In the case of fire, immediately leave the building or the equipment room, and turn on
the fire alarm bell or make an emergency call. Do not enter a building that is on fire.

3.5 Equipment Safety


 The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
 Do not block the ventilation while the device is operating.
 Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
 After the installation, remove packing materials from the equipment area.

3.6 Electrical Safety


High Voltage

 The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and alternating current (AC) mains
supply may result in serious injury.
 Non-standard and incorrect high voltage operations may result in fire and electric shock.
 The personnel who install the AC facility must be qualified to perform high voltage and
AC operations.
 You must abide by the local rules and regulations when bridging and wiring AC cables.
 During the installation of the AC power supply facility, follow the local safety
regulations.

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 Dedicated tools must be used during high voltage and AC operations. Avoid using
ordinary tools.
 When the operation is performed in a damp environment, ensure that the device is dry.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.

High Electrical Leakage


 Ground the device before powering it on. Otherwise, personal injury or device damage
may be caused by high leakage current.
 If a "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.

Power Cable
 Do not install or remove power cables when the device is on. Transient contact between
the core of the power cable and the conductor may generate electric arcs or sparks, which
may cause fire or hurt human eyes.
 Before installing or removing the power cable, turn off the power switch.
 Before connecting a power cable, check that the label on the power cable is correct.

Power Output
All output circuits are evaluated as SELV circuits.

Electrostatic Discharge

The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
 Human body movement, friction between human bodies and clothes, friction between
shoes and floors, or handling of plastic articles causes static electromagnetic fields on
human bodies. These static electromagnetic fields cannot be eliminated until the static is
discharged.
 To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, you must wear a well-grounded ESD wrist strap when touching the
device or handling boards or application-specific integrated circuits (ASICs).
Figure 3-1 shows how to wear an ESD wrist strap.

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Figure 3-1 Wearing an ESD wrist strap

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ETP4830-A1
User Manual 4 Installation and Commissioning

4 Installation and Commissioning

4.1 Device Installation


Device installation includes subrack installation and module installation.

4.1.1 Installing a Subrack


The ETP4830-A1 can be installed in a 19-inch rack. Figure 4-1 shows an ETP4830-A1
installed in a rack.

Figure 4-1 Rack-mounted ETP4830-A1

4.1.2 Installing Modules

After installing a module, push the locking latch right to lock the module.

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Installing an SMU

Figure 4-2 SMU installation process

To install an SMU, perform the following steps:


Step 1 Open the handle of an SMU and push the SMU into a correct slot.
Step 2 Push the handle into the handle slot.
Step 3 Push the locking latch right to lock the SMU.
----End

Installing an rectifier
An rectifier is installed in the same manner as an SMU.

4.2 Cable Connections


Connect cables in the following sequence: ground cables, communications cables, signal
cables, load cables, battery cables, and AC input cables.

 Before connecting a cable, ensure that no AC power is being supplied.


 Load ports and battery ports cannot be confused.

4.2.1 Connecting Ground Cables


Figure 4-3 shows a ground cable between the ETP4830-A1 and a site ground bar.

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User Manual 4 Installation and Commissioning

Figure 4-3 Ground cable connection

Site ground bar

4.2.2 Connecting Communications Cables and Signal Cables


Connecting Communications Cables
Figure 4-4 shows a communications cable between an SMU and a network or Huawei
communications equipment.

Figure 4-4 Communications cable connection

Host

RJ45 port

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4.2.3 Connecting Load Cables


Connecting Load Cables.

Figure 4-5 Load cable connection

4.2.4 Connecting Battery Cables


Battery cables are connected in the same manner as load cables.

4.2.5 Connecting AC Power Cables

 Before connecting an AC input power cable, switch the corresponding circuit breaker on
the alternating current distribution box (ACDB) to the OFF position.
 An external suitable disconnect device must be employed before input when installing into
the end system.

Connecting Single-Phase AC Input Power Cables to the ETP4830-A1


To connect Single-Phase AC input power cable to the ETP4830-A1, perform the following
steps:
Step 1 Remove the protective cover over AC input terminals.
Step 2 Connect the neutral wire to the N wiring terminal.
Step 3 Connect the live wire to the L wiring terminal.

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Step 4 Closet the protective cover.


----End

Figure 4-6 shows the Single-Phase AC input power cables between an ACDB and the
EPT48120.

Figure 4-6 Single-Phase AC input power cable connection

4.3 Installation Verification and Power-On


Verifying Installation
After installing the ETP4830-A1, verify that:
 The ETP4830-A1 is grounded properly.
 All cables are connected securely.
 The AC input circuit breaker is OFF.
 The load cables and battery cables are connected correctly.
 No short circuit occurs between live wires, neutral wires, and ground cables, between
load polarities, and between battery polarities. If any short circuit occurs, check the cable
connection carefully before powering on the ETP4830-A1.

Powering On the ETP4830-A1


To power on the ETP4830-A1, perform the following steps:
Step 1 Switch on the AC input circuit breaker.
Step 2 Connect PSUs.
Step 3 If the Run indicator (green) on a rectifier panel is steady on, the rectifier is powered on
successfully. If the Run indicator (green) on the SMU panel is blinking and the LCD is on, the
SMU is powered on successfully.
----End

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4.4 Setting Parameters


After powering on the ETP4830-A1 for the first time, set SMU communications parameters
based on site requirements.
The SMU is connected to Huawei communications equipment over an RS485/RS232 port.
You can set communications addresses of Huawei communications equipment on the LCD.

Communicating with Huawei Communications Equipment


Set the addresses and baud rates on the LCD. The default communications address is 0.
On the LCD, choose Settings > Com Settings to set the host communications address and
baud rate.

Setting System Parameters


Before the ETP4830-A1 is delivered, certain parameters are configured by default. You can
change the parameter values on the LCD. Table 6-5 lists the configurable parameters.

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User Manual 5 System Maintenance

5 System Maintenance

5.1 Routine Maintenance


Maintain ETP4830-A1 periodically based on site requirements. The recommended
maintenance interval is 6 months. If faults are identified, clear them immediately.

Table 5-1 Basic Maintenance


Maintenance Maintenance Task
Item
Check Check Repair When Measures
Whether Method
Preventive Indicators are Observing Alarms are For details, see
maintenance normal. indicators generated. section 5.2
inspection "Troubleshooting
(PMI) Common Faults."
Cabinet The paint or Observing The cabinet Repaint and repair
appearance the the cabinet surface is damaged the cabinet.
electroplated or distorted.
coating on the
cabinet are
flaking off or
scratches
occur.

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5.2 Troubleshooting
5.2.1 Troubleshooting Common faults
Table 5-2 Common faults and troubleshooting methods

Fault Type Fault Analysis Handling Method

AC power off  AC input cable 1. Check whether the DC input cable is


fault correctly and securely connected. If the
 Grid fault or cable is not correctly and securely
D.G. fault connected, reconnect the cable.
2. Check whether the AC input is available.
If the AC input is not available, check
whether faults such as short-circuit or
open circuit exist on the AC input loop. If
the AC input loop is proper, contact the
mains supplier for troubleshooting. If the
AC input is from the D.G., check the
D.G. by referring to the Diesel Generator
User Manual.
3. If the power-off duration is short, supply
DC power using batteries. If the
power-off duration is long, start other
systems for power supply.
AC overvoltage and  Improper setting 1. Check whether the AC undervoltage or
undervoltage of monitoring overvoltage alarm threshold is properly
unit AC set. If the threshold is excessively high or
undervoltage or low, lower or raise the threshold
overvoltage according to the actual conditions.
threshold 2. If the AC input is the mains supply,
 Mains supply contact the mains supplier for
grid fault or troubleshooting. If the AC input is from
D.G. fault the D.G., check the D.G. by referring to
the Diesel Generator User Manual.
DC overvoltage and  Improper setting 1. Check the alarm thresholds of the DC
undervoltage of monitoring overvoltage and undervoltage. If the
unit DC thresholds are not proper, reset the
undervoltage or thresholds according to the actual
overvoltage conditions.
threshold 2. When the storage battery is powering the
 Rectifier module load, remove all the rectifiers, and then
fault insert each rectifier one by one. If an
overvoltage alarm is generated after a
rectifier is inserted, the voltage of the
rectifier exceeds the upper threshold.
Then replace the rectifier.

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Fault Type Fault Analysis Handling Method


Charging  Communication 1. Check whether the rectifier module is in
overcurrent failure between position or whether contact is proper. If
modules the monitoring unit is inserted in an
 Battery loop incorrect position, insert it correctly. If
fault the contact is not proper, remove and
then insert it.
2. Check whether the battery loop is
short-circuited or has other faults.
3. Check whether the batteries are faulty. If
the batteries are faulty, replace them.
Battery loop failure  Battery loop 1. Check whether cables of the battery loop
fault or connectors are faulty. If the cables or
 Contactor fault connectors are faulty, replace them.
 Battery fault 2. Check whether the contactor is faulty and
whether it can be connected and
disconnected. If the contactor is faulty,
replace it.
3. Check whether batteries are faulty. If the
batteries are faulty, replace them.
Ambient  Improper setting 1. Check whether monitoring unit
overtemperature or of monitoring temperature alarm thresholds are set
undertemperature unit temperature according to local conditions. If the
alarm alarm parameters thresholds are not proper, set the
(The alarm is  Overtemperature thresholds accordingly.
generated only when or 2. Check whether the temperature control
the temperature undertemperatur device in the shelter is faulty. If the
sensor is installed.) e in the shelter temperature control device is faulty,
with the repair it. The alarm is automatically
temperature cleared when the temperature in the
sensor shelter is adjusted to the proper range.
 Temperature 3. Check whether the temperature sensor is
sensor fault faulty. If the temperature sensor is faulty,
replace it.
Ambient  Improper setting 1. Check whether monitoring unit humidity
overhumidity or of monitoring alarm thresholds are set according to
underhumidity unit humidity local conditions. If the thresholds are not
alarm alarm parameters proper, set the thresholds accordingly.
(The alarm is  Overhumidity or 2. Check whether the floor of the shelter is
generated only when underhumidity in wet. If the floor is wet, use a cotton cloth
the humidity sensor the shelter with to wipe the floor and ensure it is dry or
is installed.) the humidity use other dehumidifiers.
sensor 3. If the alarm persists when the humidity is
 Humidity sensor proper, check whether the humidity
fault sensor is faulty.

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Fault Type Fault Analysis Handling Method


Battery  Battery cabin 1. Check whether monitoring unit battery
overtemperature or overtemperature temperature alarm thresholds are properly
undertemperature  Improper setting set. If the thresholds are not proper, set
alarm of monitoring the thresholds accordingly.
unit battery 2. Check whether the temperature in the
temperature battery room is excessively high. If the
alarm parameters temperature is excessively high, the
 Battery charging alarm can be cleared when the
overcurrent temperature is lowered.
 Temperature 3. Check the charging current. If the current
sensor fault is excessively strong, switch equalized
charging to float charging and check
whether the charging current is
weakened. If the charging current is still
excessively strong, adjust the current
suppression to reduce the charging
current. If the preceding steps do not
work, replace the faulty battery.
4. Check whether the temperature sensor is
faulty. If the temperature sensor is faulty,
replace it.
Water immersion  Shelter water 1. Check whether the floor of the shelter is
alarm accumulation wet. If the floor is wet, use a cotton cloth
(The alarm is  Water sensor to wipe the floor and ensure it is dry or
generated only when fault use other dehumidifiers.
the water sensor is 2. If the alarm persists after the water is
installed.) drained, check whether the water sensor
is faulty.
Smoke alarm  Smoke in the 1. Check whether the smoke caused by fire
(The alarm is shelter pervades in the shelter. If there is fire,
generated only when  Smoke sensor extinguish the fire and ventilate the
the smoke sensor is fault shelter.
installed.) 2. If the alarm appear again after manually
cleared when there is no smoke, check
whether the smoke sensor is faulty.
Rectifier module  Poor contact of 1. Check whether the ALM indicator on the
fault the rectifier panel of the rectifier module is on. If the
module ALM indicator is on, remove the rectifier
 Rectifier module module and insert the rectifier module
fault after the indicator is off.
2. If the alarm persists, replace the rectifier
module.

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Fault Type Fault Analysis Handling Method


Rectifier module  Input 1. Check whether the mains voltage is over
shutdown overvoltage or the AC overvoltage alarm threshold (300
Rectifier module undervoltage of V) of the rectifier module or below the
protection the rectifier AC undervoltage alarm threshold (85 V).
module For the power supply network with
 Rectifier module long-time overvoltage or undervoltage,
fault negotiate with the maintenance personnel
of the electricity department to improve
the power supply network.
2. If the alarm persists when the input
voltage of the rectifier module is proper,
check whether the rectifier module is
proper. If the rectifier module is faulty,
replace it.
Communication  Poor contact of 1. Check whether the rectifier module is in
Failure between the rectifier position or whether contact is proper. If
rectifier and module the monitoring unit is inserted in an
monitoring unit  Rectifier module incorrect position, insert it correctly. If
out of position the contact is not proper, remove and
then insert it.
 Rectifier module
fault 2. If the alarm persists, replace the rectifier
module.

 If you rectify the corresponding faults, the alarms in the monitoring unit are automatically cleared
and saved in history alarm information.
 After the monitoring unit is replaced, set the parameters again.
 The monitoring unit and rectifier module are hot-swappable.

5.2.2 Troubleshooting Components


Rectifier
The rectifier is damaged if either of the following conditions is not met:
 The Run indicator of the rectifier is steady on and the Fault indicator is off when the
rectifier does not communicate with the monitoring unit and the input AC voltage is
around 220 V. The rectifier outputs power normally.
 The monitoring unit can perform control on the charge mode (boost charge or floating
charge) and current for the rectifier when the rectifier communications cable is properly
connected and the rectifier communicates with the monitoring unit normally.

Monitoring Unit
If any of the following occurs, the monitoring unit is faulty:
 The monitoring unit breaks down or fails to start, or its LCD or keyboard fails.
 The monitoring unit does not generate an alarm when a fault occurs in the system.

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 The monitoring unit generates an alarm (false alarm) when the system runs properly.
 Communication between the monitoring unit and all subordinate equipment is
interrupted.
 The monitoring unit fails to control or monitor all the modules when these modules run
properly and communications cables are connected properly.
 The monitoring unit fails to monitor or control AC or DC distribution when AC/DC
power is distributed normally and communications cables are connected properly.
 Parameters cannot be set or operating information cannot be viewed on the monitoring
unit.

5.3 Component Replacment


Describe how to replace the main components of the power system.

 Load disconnection is prohibited when you replace the main components. Take measures to ensure
that important loads are always connected during the replacement. For example, keep the circuit
breaker of important loads at the ON position and ensure that either storage batteries or the AC input
is connected.
 If a load must be disconnected, ask for the customer's prior permission.
 The rectifier and the monitoring unit are hot-swappable.

Replacing the rectifier


To replace the rectifier, perform the following steps:
Step 1 Push the locking latch left.
Step 2 Pull the handle of the rectifier outwards, and then remove the rectifier from the plug-in
subrack, as shown in Figure 5-1.
Step 3 Insert the rectifier into the corresponding slot in the plug-in subrack. Then, push the locking
latch left and pull out the handle.
Step 4 Slide the rectifier into the plug-in subrack slowly along the guide rails. Then, lock the handle.
Step 5 Push the locking latch right, as shown in Figure 5-2.
----End

Figure 5-1 Removing the old rectifier

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Figure 5-2 Installing the new rectifier

Replacing the monitoring unit


To replace the monitoring unit, perform the following steps:
Step 1 Push the locking latch left.
Step 2 Remove the old monitoring unit.
Step 3 Insert a new monitoring unit.
Step 4 push the locking latch right.
Step 5 Set parameters on the monitoring unit panel.
----End

Figure 5-3 Removing the old monitoring unit

Figure 5-4 Installing the new monitoring unit

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6 Monitoring Function

6.1 Panel
Figure 6-1 shows the SMU01B panel.

Figure 6-1 Panel

(1) Running status indicator (2) Alarm indicator (3) Liquid crystal display
(LCD)
(4) Four buttons (5) Locking latch (6) DB50 (Reserved)
(7) Battery temperature (8) RS485/RS232 (9) COM
sensor port

6.2 Indicators
Table 6-1 describes the SMU01B indicators.

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Table 6-1 Indicator description


Indicator Color Status Description
Running Green Off The SMU01B is faulty or has no power
status input.
Blinking at The SMU01B runs properly and
0.5 Hz communicates with the host properly.
Blinking at 4 The SMU01B runs properly but does not
Hz communicate with the host properly.
Major alarm Red Off No critical and major alarm
indicator
Steady on A critical or major alarm is generated

6.3 Buttons
Table 6-2 describes the buttons.

Table 6-2 Button description

Button Button Name Description


Silkscreen
▲ or ▼ Up or down Allows you to view and set menu items.
Cancel Returns to the previous menu without saving the
current menu settings.
Enter Enters the main menu from the standby screen,
enters a submenu from the main menu, or saves
menu settings.

NOTE:
 After a menu is displayed, the standby screen is displayed and the LCD screen becomes dark if you
do not press any button within 5 minutes.
 The preset user password is 00200

6.4 Communications Ports


The SMU01B communicates with the host over communications ports.

Table 6-3 Communications port description

Communications Ports Communications Parameter Protocol Compliance


COM Baud rate: 9,600 bit/s or 19,200 -
bit/s
RS485/RS232 Baud rate: 9,600 bit/s or 19,200 -
bit/s

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Figure 6-2 RJ45 pin definition

Table 6-4 COM/RS485/RS232 pin definition

Pin Signal Description

1 TX+ RS485 transmit


2 TX-
4 RX+ RS485 receive
5 RX-
3 RX232 RS232 receive
7 TX232 RS232 transmit
6 PGND Ground
8 - -

6.5 LCD User Interface


6.5.1 Display Language
After the SMU01B is powered on, the screen for selecting a display language is displayed.
You can select Chinese or English or other language by pressing ▲ or ▼ and enter the

standby screen by pressing .

6.5.2 Basic Running Information


Figure 6-3 shows the basic running information.

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Figure 6-3 Basic running information

6.5.3 Main Menu


Figure 6-4 shows the LCD main menu.

Figure 6-4 Menu hierarchy

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6.5.4 Settings
Table 6-5 List of settings

Second-Level Third-Level Fourth-L Default ValueRange


Menu Menu evel Value
Menu

Batt Settings Batt String - 1 0-1


Capacity - 40AH 5AH-1000AH
Com Settings Address - 0 0-31
COM Port Baud 9600 9600, 19200
RS485/RS232 Port Baud 9600 9600, 19200
Mode Slave Slave, Master
Select
DC Settings FC Volt - 53.5V 43.0V-58.0V
(≤ BC Volt)
BC Volt - 56.5V 43.0V-58.0V
(FC Volt ≤ BC
Volt ≤ DC Over
Volt – 1V)
Over Volt - 58.0V 58.0V-60.0V
Under Volt - 45.0V (LLVD Volt ≤ DC
Under Volt ≤ FC
Volt -2V)
LLVD Enable - No Yes, No
LLVD Volt - 44.0 (BLVD Volt ≤
LLVD Volt ≤ DC
Under Volt)
BLVD Enable - Yes Yes, No
BLVD Volt - 43.0V (35.0V ≤ BLVD
Volt ≤ LLVD
Volt)
AC Settings Over Volt - 280VAC 61VAC-300VAC
( > AC Under
Volt)
Under Volt - 180VAC 60VAC-299VAC
( < AC Over Volt)
Alarm Settings Alarm Severity - - -
Digital Alarm - - -

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Second-Level Third-Level Fourth-L Default ValueRange


Menu Menu evel Value
Menu

Relay Relate - - -
Rect Settings Sleep Enable - No Yes, No
Best Effi Point - 70% 60%-80%
Exch Cycle - 7days 5days-30days
Min Num Rect On - 1pcs 1pcs-3pcs
System Text - English Chinese, English
Settings
Batt Shunt Coef. - 50A/50mV 1-999A/1-99mV
Disp Contrast - 3 1-6
Modify PWD User 00200 -
Engineer 10020 -
Date - - -
Time - - -

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A Appendix

A.1 Technical Specifications


Table A-1 Technical specifications

Category Item Specifications


Environm Operating –33°C to +65°C (–27.4°F to +149°F)
ental temperature
conditions
Storage –40°C to +70°C (–40°F to +158°F)
temperature
Transportation –40°C to +70°C (–40°F to +158°F)
temperature
Operating 5%–95% RH (non-condensing)
humidity
Storage 5%–95% RH (non-condensing)
humidity
Altitude 0-4000 m (0-13123.2 ft)
When the altitude ranges from 2000 m (6561.6 ft) to 4000 m
(13123.2 ft), the operating temperature is derated by 1ºC
(1.8ºF) for each additional 200 m (656.16 ft)..
AC input Input mode Single-phase three-wire(L、N、PE)

Input voltage 85–290 V AC (rated voltage: 220 V AC)


Input frequency 45–66 Hz (rated frequency: 50/60 Hz)
Power factor ≥ 0.99 (100% load)
DC output Output voltage 43.2 V DC to –57.6V DC
range
Default output 53.5 V DC
voltage

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Maximum Number of rectifiers multiplied by the output power of a


output power single rectifier
Regulated ≤ 0.6%
voltage
precision
Peak-to-peak ≤ 200 mV (0–20 MHz)
noise voltage
AC input AC input Overvoltage protection is performed when the single-phase
protection overvoltage AC input voltage exceeds the AC input overvoltage protection
protection threshold (300 V AC by default).
threshold
AC input When the voltage is restored to 290 V AC, the output resumes.
overvoltage
recovery
threshold
AC input Undervoltage protection is performed when the single-phase
undervoltage AC input voltage is below the AC input undervoltage
protection protection threshold (80 V AC by default).
threshold
AC input When the voltage is restored to 85 V AC, the output resumes.
undervoltage
recovery
threshold
DC output DC output 58.5–60.5 V DC
protection overvoltage
protection
threshold
Rectifier Efficiency  R4815N1: ≥ 93% at 30%–100% load, the max point is
94%
Output power  R4815N1: 1000W
Output soft At the moment when the rectifier is powered on, the output
start voltage rises slowly.
Overvoltage 58.5 VDC–60.5 VDC
protection 1. If the overvoltage occurs inside the rectifier due to a fault,
the rectifier experiences a latch-off.
2. If the output voltage is higher than 63 V and lasts for more
than 500 ms, the rectifier experiences a latch-off.
EMC CE Input port: EN 55022 Class B
Output port: EN 55022 Class A
RE EN 55022 Class B
Harmonic ICE 61000-3-2

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Fluctuation and ICE 61000-3-3


blinking
ESD Enclosure port: Contact discharge voltage: 6kV (Class B); air
discharge voltage: 8 kV (Class B);
Signal port: Contact discharge voltage: 2kV (Class R)
standard: EN61000-4-2
EFT The voltage at signal ports is 1 kV, and the voltage at the
power ports is 2 kV (criterion B).
standard: EN61000-4-4
RS Power port: 10 V/m (criterion A)
Signal port: 3 V/m (criterion A)
CS The voltage at signal ports is 3V and power ports are 10 V
(criterion A).
DIP EN61000-4-11
SURGE Power ports: differential mode is ±2 kV, common mode is
±4 kV (criterion B).
Signal cables in subrack: common mode is ±1 kV (criterion
B).
Signal cables out subrack: common mode is ±2 kV (criterion
B).
standard: EN61000-4-5
Others AC surge Level-D surge protection
protection  Standard surge discharge current: 5kA, 8/20 µs

Safety and IEC 60950-1/GB 4943


regulatory CE, TUV
design
MTBF 250,000 hours (25°C)
Structure Dimensions (H 43.6 mm x 442 mm x 255 mm (1.72in. x 17.40 in. x 10.04
x W x D) in.).
Weight <10Kg (with rectifier)
Protection level IP20
Maintenance From the front, supporting module-level replacement.

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B Acronyms and Abbreviations

A
ATS automatic transfer switch

E
EMC electromagnetic compatibility

I
IEC International Electrotechnical Commission

M
MTBF mean time between failures

S
SMU site monitor unit

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