Lifting Design using Rebars

Details of panel

Panel thickness = tp = 550 mm

Length of Panel hp = 5000 mm
Width of Panel = bp = 1275 mm
Lifting dimensions
Lifting Hook Distance along Longitudinal = h1 = 300 mm (< h/4)
Lifting Hook Distance along Transverse = b1 = 260 mm (< b/4)
Angle of lifting line inclination to the vertical = β = 60 °
Grade of concrete = fcu = 2
40 N/mm
Grade of main steel = fy = 460 2
N/mm
Clear cover = c = 75 mm
Elastic modulus of steel = Es = 200000 N/mm2
Elastic modulus of concrete = Ec = 28000 2
N/mm
Design allowable crack width = w = 0.3 mm ( As per BS8110)
3
Unit Weight of Concrete = ρ = 25 kN/m
Lifting Hook Details
Dia of Lifting Hook Rebar φrebar = 25 mm
No. of Rebar = 1 nos
Grade of lifitng Hook Rebar = fyr = 2
460 N/mm
Bond coefficient = β = 0.28 ( Table:3.26 - BS8110)
Lifting Factor = 1.5
No. of lifting hook = 4 Nos
Width of Hook b1 = 100 mm
Projection of Rebar above Concrete h1v = 50 mm
Provided rebar leg length La = 160 mm

Analysis & Design

Self weight of Panel Tk.of Panel x concrete Density= w= 550x25 = 13.75 kN/m2
2
Section modulus of panel Zxx = 1000x tp / 6
= 1000 x 550^2 / 6
= 5E+07 mm3
Lh = (5000-(2*300))/2
2200.00 mm
Lb = (1275-(2*300))
755 mm
Pv_hdir =((2200/2+300)x((755/2)+260)x550)x25
12.27 kN
Ph_hdir = (12.27x1000xTAN(60*PI()/180)/(755/2+260))
= 33.34 kN
Ph_bdir == ((12.27x1000xTAN(60xPI()/180)/(2200/2+300)))
15.18 kN

Moment @ Cantilever Portion (Longi. Direc.) Muh_cant = w x h12/2

= 13.75x300^2 / 2
= 0.62 kN m

Moment @ Fixed Portion (Longi. Direc.) Muh_end span = w x Lh2/12

(Lifting Hook location considered as a support) = 13.75x2200^2 / 12
= 5.55 kN m
Moment @ Mid Span (Longi. Direc.) Muh_mid span = w x Lh2/8 -Muh_cant +Muh_end span/2
(Lifting Hook location considered as a support) = (13.75x2200^2 / 8 ) - 0.62+5.55/2
= 6.62 kN m

Moment @ Cantilever Portion (Transv. Direc.) Mub_cant = w x b12/2

= 13.75x260^2 / 2
= 0.46 kN m

Moment @ Fixed Portion (Transv. Direc.) Mub_end span = w x Lb2/12

(Lifting Hook location considered as a support) = 13.75x755^2 / 12
= 0.65 kN m

Moment @ Mid Span (Transv. Direc.) Mub_mid span = w x Lb2/8 -Mub_cant +Mub_end span/2
(Lifting Hook location considered as a support) = (13.75x755^2 / 8 ) - 0.46+0.65/2
= 0.58 kN m
Shear Force @ Cantilever Portion (Longi. Direc.) Vuh_cant = w x h1
= 13.75x300
= 4.13 kN

Shear Force @ Fixed Portion (Longi. Direc.) Vuh_end span = w x Lh/2

(Lifting Hook location considered as a support) = 13.75x2200/2
= 15.13 kN

Shear Force @ Cantilever Portion (Transv. Direc.) Vub_cant = w x b1

= 13.75x260
= 3.58 kN

Shear Force @ Fixed Portion (Transv. Direc.) Vub_end span = w x Lb/2

(Lifting Hook location considered as a support) = 13.75x755/2
= 5.19 kN

Max. Bending Moment @Long. Direc. Muh = 6.62 kN m

Max. Bending Moment @Transverse Direc. Mub = 0.65 kN m
Max. Shear Force @Long. Direc. Vuh = 15.13 kN
Max. Shear Force @Transverse Direc. Vub = 5.19 kN

Max allowable compressive stress , σmax = 0.33 x fcu

= 0.33x40
= 13.2 N/mm2
Compression in Longitudinal direction
including bending stress  σh_dir =(33.34/550)+((6.62x1000000)/50416666.67)
0.19 < 13.2N/mm^2)
Compression in Transverse direction
including bending stress  σh_dir =(15.18/550)+((0.65x1000000)/50416666.67)
0.04 < 13.2N/mm^2)
Hence OK
Design tension rebars for Lifting,
Muh = 6.62 kN m
Effective depth d = h-C
= 550 - 75- 12
= 463 mm
2
The ratio = k = Muh / bpd fcu
= 6.62/(1275x463^2 x 40)
= 0.000
Lever arm = z = d[0.5+SQRT(0.25-k/0.9 ]
= 463[0.5+√(0.25-0/0.9]
= 463 mm
Lever arm maximum = Zmax = 0.95 x d
= 0.95 x 463
= 439.85 mm
Therefore the design value of lever arm = 439.85 mm
Area of steel required = (As)req = Muh/0.95 fy z
= 6.62/(0.95x460x439.85)
= 34.44 mm2
Minimum area of steel = (As)Min. = 0.13% b tp
= (0.13/100)x1000x550
= 715 mm2
Maximum area of steel = (As)Max. = 0.04 b tp
= 0.04 x 1000x550
= 22000 mm2
T 12 @ 125
Area of steel provided = (As)PRO. = 904.32 mm2 OK
C/C spacing of the bottom most main bar = 125 mm
Check for shear
Shear stress at the face of the support(Actual) = V/bvd
= 0.03 N/mm2
1/2
< 0.8 x fcu) or 5.0
< 5.06 or 5
= 0.03 < 5.06
100As / bd SR1 = 0.2 < 3
(400/d)1/4 SR2 = 0.22 < 1
0.79 x (SR11/3) x SR2 x 1/γm x (fcu/25)1/3
Ultimate shear stress (Allowable) Vc = 0.005 N/mm2
> v
NO SHEAR REINFORCEMENT REQUIRED
Lifting Design using reinforcement bars

Dia of Lifting Hook Rebar φrebar = 25 mm

No. of Rebar Ars = 1 nos
Area of Rebar = 490.87 mm2
Total Area of rebar Art = Area of Rebar x No. of Rebar x 2 Legs
= 490.87x1x 2
= 981.74 mm2
Moment of Inertia of Rebar Ixx,rebars = π x d4/ 64
= 19174.8 mm4
Section Modulus of Rebar
Tensile strength of Rebar
Shear strength of Rebar
Moment Capacity of Rebar
Total Weight of Panel
No of lifting hook
Load per lifting hook
Factored Load
Lifting Angle θ1 =
Maximum Ver. force component
Maximum Hor. force component
Tensile Force in the Rebar
Shear Force in the Rebar
Moment in the Rebar
Anchorage Check
fbu
Lanchorage
Provided rebar leg length per side
zxx,rebars = Ixx,rebars /(d/2)
= 19174.76/ (25/2)
= 1533.98 mm3
= 0.87 x fyr x Ars
= 0.87x460x490.87
= 196.45 kN / leg
= 0.57 x fyr x Ars
= 0.87x460x490.87
= 128.71 kN / leg
= zxx,rebars x fyr
= 1533.98x460
= 0.71 kN m / leg
W = 550 x5000 x1275 x 25
= 87.66 kN
= 4.00 Nos
= 87.66/4
= 21.92 kN
Wv = 1.5x21.92
= 32.88 kN
60 º to θ2 = 60 º
Pv = Wv x Sin(θ2)
= 32.88x sin(60)
= 28.47 kN
Ph = Wv x Cos(θ2)
= 32.88x Cos (60)
= 16.44 kN
= Pv / No.of legs + ( Ph x h1 )/b1
= (28.47/2)+((16.44x50)/100)
= 14.2432 kN
< 196.45 kN Safe
= Ph / No .of legs
= 16.44/ 2
= 8.22 kN
< 128.71 kN Safe
= Ph x h1 / No. of legs
= 16.44x50/2
= 0.411 kN m
< 0.71 kN m Safe
=
= β √fcu
= 0.28√40
= 11.2 N/mm2
= 98.13 mm per rebar leg
= 160 mm Safe