DESIGN FOR LIFTING PAD EYE

(refer fabricated drawing for lifting lug details) REFERENCES

1.0 INPUT DATA :

1.1 DETAILS OF PAD EYE
Pad eye Capacity P = 2.00 t
Width B = 150.00 mm
Thickness t = 16.00 mm
Dia of hole d = 26.00 mm
DAF f = 2.00
c = 60.00 mm
a = 0.00 mm
b = 150.00 mm
2.0 SECTION DATA & MATERIAL PROPERTY:

2.1 PROPERTIES OF SECTION

Area of the Section 1 A1 = 2*(c-d/2)*t

= 2*(60-26/2)*16
= 1504.00 mm2

Area of the Section 2 A2 = (2*c*t)

= 2*60*16
= 1920.00 mm2

Projected Bearing area Apb = (d*t)

= (26*16)
= 416.00 mm2

Moment of Inertia about X-X Ix = (t*B )/12

3

= (16*150^3/12)
= 4500000.00 mm4

Vx = B/2
= (150/2)
= 75.00 mm

Elastic Section Modulus about X-X Sx = (Ixx/Vx)

= (4500000/(75))
= 60000.00 mm3
 Plastic Section Modulus about X-X Zx = (t*B2)/4
= 16*150^2/4
= 90000.00 mm3

Moment of Inertia about Y-Y Iy = (B*t3)/12 mm4

= (150*16^3/12)
= 51200.00 mm4

Vy = (t/2)
= (16/2)
= 8.00 mm

Elastic Section Modulus about Y-Y Sy = (Iy/Vy)

= (51200/8)
= 6400.00 mm3

Plastic Section Modulus about Y-Y Zy = (B*t2/4)

= (150*16^2/4)
= 9600.00 mm3
2.2 MATERIAL PROPERTY:
Yield Strength Fy = 355.0 N/mm2
Tensile Strength Fu = 470.0 N/mm2
3.0 LOAD CALCULATION:
Required Flexural Strength about X-X Mrx = (P*9.81*tan 45 *(b+a))*f
= (2*9.81*TAN(45*PI()/180)*(0+150))*2/1000
= 5.89 kN-m

Required Flexural Strength about Y-Y Mry = 0.1*Mxx

= 0.1*5.89
= 0.59 kN-m

Handling padeye load Pr = (P*9.81*f)

= (2*9.81*2)
= 39.24 kN

Safety factor Ω = 2.00 R1,Eqn.J7-1

Nominal Bearing strength Rn = 1.8*Fy*Apb
= 1.8*355*416/1000
= 265.82 kN

Allowable Bearing strength Rb = Rn/Ω

= 265.824/2
= 132.91 kN

Safety factor for tension ( Gross Section) Ωt1 = 1.67 R1,Eqn D2-1
Safety factor for tension ( Net Section) Ωt2 = 2.00 R1,Eqn D2-2
Gross area Ag = A2
Pny = Fy*Ag/Ωt1 R1,Eqn D2-1
= 355*1920/(1.67*1000)
= 408.14 kN

Net Area An = 0.85*A2 R1,Section J4.1 (b)

= 0.85*1920
= 1632.00 mm2

Shear lag factor U = 1.00 R1,Table D3.1

Effective Area Ae = U*An R1,Eqn D3-1
= 1*1632
= 1632.00 mm2
 Pnr = Fu*Ae/Ωt2 R1,Eqn D2-2
= 470*1632/(2*1000)
= 383.52 kN

Allowable Tensile Strength Pc = Min(Pny,Pnr)

= MIN(408.14,383.52)
= 383.52 kN

Safety factor for shear Ωv = 1.50 R1,Eqn G2-2

Web shear coefficient Cv = 1.00
Aw = A1
Nominal Shear Strength Vn = 0.6*Fy*Aw*Cv R1,Eqn G2-1
= 0.6*355*1504*1/1000
= 320.35 kN

Allowable Shear Strength Ta = Vn/Ωv R1,Secton G1

= 320.352/1.5
= 213.57 kN

M n = M p = F y∗Z x ≤ 1.6 M y R1,Eqn F11-1

Safety factor for flexure Ωb = 1.67
1.6Myx in X-X axis = 1.6*Fy*Sx
= 1.6*355*60000/(1000*1000)
= 34.08 kN-m

Mpx in X-X axis = Fy*Zx

= 355*90000/(1000*1000)
= 31.95 kN-m

Allowable flexural strength about X-X Mcx = (1/Ωb)*Min(Mpx,1.6Myx)

= (1/1.67)MIN(31.95,34.08)
= 19.13 kN-m

1.6Myy in Y-Y axis = 1.6*Fy*Sy

= 1.6*355*6400/(1000*1000)
= 3.64 kN-m

Mpy in Y-Y axis = Fy*Zy

= 355*9600/(1000*1000)
= 3.408 kN-m

Allowable flexural strength about Y-Y Mcy = (1/Ωb)*Min(Mpy,1.6Myy)

= (1/1.67)*MIN(3.408,3.6352)
= 2.04 kN-m

Pr/Pc = 39.24/383.52 R1,Section H1

= 0.102 < 0.2

Combined stress ratio = (Pr/2Pc)+(Mrx/Mcx)+(Mry/Mcy) R1,Eqn H 1-1b

= (39.24/(2*383.52))+(5.89/19.13)+(0.589/2.04))
= 0.65 < 1 Ok

Bearing ratio = Pr/Rb

= 39.24/132.912
= 0.30 < 1 Ok

Pullout shear ratio = Pr/Ta

= 39.24/213.568
= 0.18 < 1 Ok

Padeye Section is adequate for 2.00T Load

4.0 Check for Welding:

Provide Double BEVEL Groove weld on the Pad -eye
Strength of Welding Pw = 220.00 N/mm2
Thickness of Weld tw = 8.00 mm
Available length of Weld Wl = 150.00 mm

Axial force Ffact = 3.00 kN

Strength of weld Force = Area x weld strength 264.00 KN

Unity check, UC = 0.01 < 1.0, Ok

5.0 REFERENCES:
R1 - Manual of Steel Construction (ASD) - AISC 13th Edition.