METSTAR CHECK LIST

JAN.2022
MACHINE NAME 10MT ROTATORY FURNACE
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 BELT TENSION INSPECTION DAILY
2 HOLDING NUTBOLT INSPECTIODAILY
3 PULLY INSPECTION DAILY
4 ROTATION INSPECTION DAILY
5 ROTARY MOTOR LOAD (AMPS) DAILY
6 ROTARY GEAR BOX DAILY
7 FURNACE OIL TANK LEVEL DAILY
MONTHLY
1 ALL BEARING GREESING MONTH
2 ALL NUT BOLT TIGHTING MONTH
3 GEAR OIL FILLING MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME APC SYSTEM -10MT ROTATORY FURNACE
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 CYCLONE LEAKAGE DAILY
2 BAG HOUSE LEAKAGE DAILY
3 WET SCRUBBER DAILY
4 SCRUBBER WATER PUMP DAILY
5 ID FAN BELT INSPECTION DAILY
6 PULSE VALVE INSPCTION DAILY
7 SEQUENTIAL TIMER SETTINGDAILY
8 BAG LEAKAGE DAILY
9 DUCTLINE LEAKAGE DAILY

10 BAG HOUSE TEMPRATURE DAILY

MONTHLY

1 IDFAN BEARING GREESING MONTHLY ###

2 ALL ROTARY VALVE OIL FILLMONTHLY
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME REFINING
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 DUCT LINE INSULATION DAILY
2 CASTING CONVENER DAILY
3 SCRUBBER WATER PUMP DAILY
4 ID FAN BELT INSPECTION DAILY
5 PULSE VALVE INSPECTION DAILY
6 SEQUENTIAL TIMER SETTINGDAILY
MONTHLY
1 ID FAN BEARING GREESING MONTH
2 ALL AIR LOCK VALVE OIL F MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME APC SYSTEM -REFINING
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 CYCLONE LEAKAGE DAILY
2 BAG HOUSE LEAKAGE DAILY
3 WET SCRUBBER DAILY
4 SCRUBBER WATER PUMP DAILY
5 ID FAN BELT INSPECTION DAILY
6 PULSE VALVE INSPCTION DAILY
7 SEQUENTIAL TIMER SETTING DAILY
8 BAG LEAKAGE DAILY
9 DUCTLINE LEAKAGE DAILY
10 BAG HOUSE TEMPRATURE DAILY

MONTHLY

1 IDFAN BEARING GREESING MONTH

2ALL ROTARY VALVE OIL FILLING
MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME EOT CRANE
SN DAILY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 BREAK INSPECTION
2 CABLE INSPECTION
3 CABLE TROLLY INSPECTION
4 WIRE ROPE INSPECTION
5 PUSH BUTTON INSPECTION
WEEKLY
1 LIMIT SWITCH SETTING
2 LOOSE CONNECTION
3 CURRENT COLLECTOR SET
MONTHLY
1 GEAR GREESING
2 NUT BOLT TIGHTING
3 BEARING GREESING
4 GEAROIL FILLING
5 SERVICING
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME COMPRESSOR 1
SN DAILY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 WATER REMOVING
2 OIL LEVEL CHECK
3 AIR FILTER CLEANING
4 SAFTY VALVE TEST
5 AIR DRYER RUNNING
6 AIR COOLING FAN CHECK
STARTING RUNING HRS PRE RUNING HRS MONTH TOTAL HRS
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME COMPRESSOR 2
SN DAILY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 WATER REMOVING
2 OIL LEVEL CHECK
3 AIR FILTER CLEANING
4 SAFTY VALVE TEST
5 AIR DRYER RUNNING
6 AIR COOLING FAN CHECK
STARTING RUNING HRS PRE RUNING HRS MONTH TOTAL HRS
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME AIR DRYER
SN DAILY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 WATER REMOVING
2 AIR TEMP
3 AIR DRYER COMPRESSOR
4 SAFTY VALVE TEST
5 AIR DRYER RUNNING
6 AIR COOLING FAN CHECK
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR PREVENTIVE MAINTENANCE CHECK LIST
JAN.2022
MACHINE NAME RO PLANT
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RO WATER FLOW LPH DAILY

2 RO WEST WATER FLOW LDAILY

3 RO WATER HI PRESSER DAILY

4 RO WATER LOW PRESSERDAILY

5 RO WATER TDS REDING DAILY

6 RO PANEL CLLEAING WEEKLY

7 TANK WATER LEVEL SWIWEEKLY
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME ETP
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RAW WATER PUMP DAILY
2 SLAG WATER PUMP DAILY
3 TREATED WATER PUMO DAILY
4 POWDER MIXING MOTOR DAILY
5 DOSING PUMP 1 DAILY
6 DOSING PUMP 2 DAILY
MONTHLY
1 PANEAL CLEANING MONTH
2 RAW WATER TANK CLEANINGMONTH
3 TREAD WATER CLEANING MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME STP
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RAW WATER PUMP 1 DAILY
2 RAW WATER PUMP 2 DAILY
3 TREATED WATER PUMO DAILY
4 AIR BLOWER 1 DAILY
5 AIR BLOWER 2 DAILY
6 SLAGE PUMP DAILY
MONTHLY
1 PANEAL CLEANING MONTH
2 AIR BLOWER 1 GREASINGMONTH
3 AIR BLOWER 2 GREASINGMONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME PLASTIC BREAKING MACHINE 1
SNO CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 GRAINDING BLADE DAILY
2 GRAINDING JALI DAILY
3 PULLY INSPECTION DAILY
4 BREAKING M/C INSPACTION DAILY
5 BELD INSPACTION DAILY
6 BREAKING M/C INSPACTION DAILY
MONTHLY
1 PANEAL CLEANING MONTH
2 RAW WATER TANK CLEANIN MONTH
3 TREAD WATER CLEANING MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME PLASTIC BREAKING MACHINE 2
Sno CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 GRAINDING BLADE DAILY
2 GRAINDING JALI DAILY
3 PULLY INSPECTION DAILY
4 BREAKING M/C INSPACTIONDAILY
5 BELD INSPACTION DAILY
6 BREAKING M/C INSPACTIONDAILY
MONTHLY
1 PANEAL CLEANING MONTH
2 RAW WATER TANK CLEANI MONTH
3 TREAD WATER CLEANING MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME PLASTIC WASHING MACHINE
Sno CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 WASHING MACHINE INSPACTIONDAILY
2 W.M PULLY INSPACTION DAILY
3 W.M MOTOR INSPACTION DAILY
4 W.M BELD INSPACTION DAILY
5 W.M ALL TANK INSPACTION DAILY
6 DRYER INCPACTION DAILY
7 WATER PUMP INSPACTION DAILY
MONTHLY
1 PANEAL CLEANING MONTH
2 RAW WATER TANK CLEANING MONTH
3 TREAD WATER CLEANING MONTH
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME ELECTRIC PANAL
Sno CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 MV PANEAL DAILY
2 APFC PANEAL DAILY
3 SSB1 PANEAL DAILY
4 MCC1 PANEAL DAILY
5 SSB2 PANEAL DAILY
6 MCC2 PANEAL DAILY
7 TRANSFORMER DAILY
8 VCB DAILY
9 ALL LDB DAILY
10 TREAD WATER CLEANING DAILY
11 ALL ELECTRICAL PANEAL CHECK DAILY
OBSERVATION DATE COST

CHECKED BY

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR
JAN.2022
GENSET DIESEL CONSUMPTION REPORT
70.KVA GENSET
STARTING STOPPED STARTING STOPPED TOTAL DIESEL
DATE
READING READING KWH KWH HOURS CONSUMED REMARKS
 METSTAR CHECK LIST
JAN.2022
MAHINE NAME JCB
S No CHECK TO BE DONE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RADIATOR WATER DAILY
2 COOLENT LEVEL DAILY
3 TYRE AIR DAILY
4 GEAR OIL LEVEL DAILY
5 ENG OIL LEVEL DAILY
6 HYDRAULIC OIL LEVEDAILY
WEEKLY
1 AIR CHECK BY METERWEEKLY
2 BATTERY WATER LEVWEEKLY
3 GREESE ALL PIN WEEKLY
4 AIR DOOM CLEANING WEEKLY

HOURS METER READING LAST DAY H.M.RIRST DAY TOTAL HOURS

NEXT OIL SERVISING HOURS DIESEL CONSUMED PER HOURS
OBSERVATION DATE

DRIVER SIG
SIG BY SUPERVISER

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR JCB DRIVER MAINTENANCE CHECK LIST
JCB JAN.2022
STARTING STOPPED TOTAL DIESEL PAR HRS DRIVER MAINT
DATE READING READING HRS LTR DIESEL NAME INCHARGE

MAINTENANCE INCHARGE PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME FORK LIFT
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 ENG OIL LEVEL INSPECTION DAILY
2 HYDRAULIC OIL INSPECTION DAILY
3 RADIATOR WATER DAILY
4 BELT TENSION DAILY
5 AIR FILTER CLEANING DAILY
6 VEHICLE CLEANING DAILY
7 BATTERY WATER AND TERMINALWEEK
8 ALL HOSE INSPECTION WEEK
9 ENGINE CLEANING WITH AIR WEEK
MONTHLY
1 ALL NUT BOLT CHECKING MONTH
2 GREESING ALL PIN MONTH
3 LAST DAY WORKING HOURS FIRST DAY WORKING HOURS TOTAL HOURS
4 OIL SERVICING HOURS NEXT OIL SERVICING
OBSERVATION DATE COST

CHECKED BY DRIVER
CHECKED BY SUPERVISER

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR FORKLIFT DRIVER MAINTENANCE CHECK LIST
FORKLIFT JAN.2022
STARTING STOPPED TOTAL DIESEL PAR HRS DRIVER MAINT
DATE READING READING HRS LTR DIESEL NAME INCHARGE
MAINTENANCE INCHARGE PLANT MANAGER
 METSTAR CHECK LIST
JAN.2022
MAHINE NAME TRACTOR
S No CHECK TO BE DONE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RADIATOR WATER DAILY
2 COOLENT LEVEL DAILY
3 TYRE AIR DAILY
4 GEAR OIL LEVEL DAILY
5 ENG OIL LEVEL DAILY
6 HYDRAULIC OIL LEVEL DAILY
WEEKLY
1 AIR CHECK BY METER WEEKLY
2 BATTERY WATER LEVEL WEEKLY
3 GREESE ALL PIN WEEKLY
4 AIR DOOM CLEANING WEEKLY

HOURS METER READING LAST DAY H.M.FIRST DAY TOTAL HOURS

NEXT OIL SERVISING HOURS DIESEL CONSUMED PER HOURS
Observation DATE

DRIVER SIG
SIG BY SUPERVISER

MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER

 METSTAR FORKLIFT DRIVER MAINTENANCE CHECK LIST
TROCTOR JAN.2022
STARTING STOPPED TOTAL DIESEL PAR HRS DRIVER
DATE READING READING HRS LTR DIESEL NAME

MAINTENANCE INCHARGE PLANT MANAGER

 METSTAR CHECK LIST
JAN.2022
MACHINE NAME FORCE
SN CHECK TO BE DONE TARGET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 ENG OIL LEVEL INSPECTION DAILY
2 RADIATOR WATER DAILY
3 BELT TENSION DAILY
4 AIR FILTER CLEANING DAILY
5 VEHICLE CLEANING DAILY
6 BATTERY WATER AND TERMINALWEEK
7 ENGINE CLEANING WITH AIR WEEK
MONTHLY
1 ALL NUT BOLT CHECKING MONTH
2 GREESING ALL PIN MONTH
3 LAST DAY WORKING HOURS FIRST DAY WORKING HOURS TOTAL HOURS
4 SERVICING HOURS NEXT SERVICING
OBSERVATION DATE COST

CHECKED BY DRIVER
CHECKED BY SUPERVISER
MAINTENANCE INCHARGE PRODUCTION MANAGER PLANT MANAGER
 METSTAR FORCE DRIVER MAINTENANCE CHECK LIST
FORCE JAN.2022
STARTING STOPPED TOTAL DIESEL PAR HRS DRIVER
DATE READING READING HRS LTR DIESEL NAME

MAINTENANCE INCHARGE PLANT MANAGER