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Division 1 Boiler and Pressure Vessel Code. The calculations contained in this p useful for rerating vessels, performing
alterations, or for general design studies. The work sheets in t program deal only with the most commonly used portions of the
code. The program is not intended t all aspects of the code. Refer to the applicable sections of the code for restrictions. The
calculations consideration only stresses imposed as a result of pressure. Other superimposed loads such as pipin equipment
reactions, wind loading, fluid shock, etc. must be considered seperately. Including the intr there are eleven work sheets in the
program.
1. Introduction
2. Shell thickness
3. t for ellipsoidal head
4. t for torispherical head
5. t for hemispherical head
6. t for bolted flat head
7. Material properties
8. External pressure on shells
9. Stiffening ring
10. Reinforcement requirement with no added element
11. Reinforcement requirement with element added
the rogram
are he
o include
take into g or
oduction,
n
Minumum shell thickness for vessel under internal pressure:
Calculation based on ASME Section VIII, Division 1 paragraph UG-27.
inches
Formed vessel heads generally fall into one of three categories: ellipsoidal, torispherical, or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for ellipsoidal head. Based on ASME Section VIII, paragraph UG-32(d)
t=(PD)/(2SE - 0.2P) where t = minimum required thickness of head, inches
D = inside diameter of head at skirt, inches
P = internal design pressure, psi
E = joint efficiency
S = maximum allowable stress value, psi
Enter values: P= 35
D= 162
S= 13800
E= 1
inches
Formed vessel heads will generally fall into one of three categories: ellipsoidal, torispherical, or hemis
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the These are also commonly
refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to con drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for torispherical head. Based on ASME Section VIII, paragraph UG-32(e)
t = (.885PL)/(SE-0.1P) where t = minimum required thickness of head, inches
L = inside spherical or crown radius, inches
P = internal design pressure, psi
E = joint efficiency
S = maximum allowable stress value, psi
Enter values: P= 35
L= 146
S= 13800
E= 1
p
one of three categories: ellipsoidal, torispherical, or hemis
he skirt is equal to one fourth of the inside diameter of the These are also commonly
the outside diameter of the skirt and the knuckle radius is the inside crown radius.
ether a head is ellipsoidal or torispherical so it's best to con drawings and data.
e concave side.
inches
Formed vessel heads will generally fall into one of three categories: ellipsoidal, torispherical, or hemisp
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the s These are also commonly
refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to cons drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for hemispherical heads. Based on ASME Section VIII, paragraph UG-32(f)
t = (PL)/(2SE-0.2P) where t = minimum required thickness of head, inches
L = inside spherical or crown radius, inches P = internal design pressure, psi
E = joint efficiency
S = maximum allowable stress value, psi
eter of the skirt and the knuckle radius is inside crown radius.
ipsoidal or torispherical so it's best to cons drawings and data.
psi
8 inches
si
1
NOTE:
1. This program calculates the minimum required thickness for bolted, flat unstayed circular heads,
covers, and blind flanges of the type shown in Fig. UG-34, sketch (j) and sketch (k) of Part UG-34 in
the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1.
2. Enter the decimal equivalent of fractions for all dimensions.
3. Gasket Factor, m, and Seating Stress, y, for a given gasket material
are obtained from table 2-5.1 in Appendix 2 of the ASME Code or table UA-
49.1 in the Lamons Gasket Handbook.
4. The basic gasket seating width, bO, in cell C24 must be selected from table 2-5.2 in Appendix 2 of
the ASME Code or table UA-49.2 in the Lamons Gasket Handbook and manually entered at the cell
location.
5. All formulas and tables in the Lamons Handbook are taken from Appendix 2 of the ASME Boiler
and Pressure Vessel Code, Section Vlll, Division 1.
for operating
Bolt load required for operating conditions W
m1 = .785G2P + 6.28bGmP = 230212 lbs. Bolt area 16.567
in2
Head thickness based on operating conditions t =
1
2.191 inches
selected
Head thickness based on gasket seating t2 = 0.8865659 inches
Page 9
Operating conditions govern 2.191 inches
therefore use t1
SCROLL DOWN
A = W /S = 16.57 in2
m2 m2 b
A = W /S = 11.51 in2
m1 m1 b
16.567
in 2
ge 9
MAXIMUM ALLOWABLE STRESS, KSI, FOR META
650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500
14.5
15.0 14.4 13.0 10.8 7.8 5
15.0 14.4 13.0 10.8 8.7 6.5 4.5 2.5
11.8 11.5 10.6 9.2 7.9 6.5
25.0 25.0 23.6 21.0 17.0 12.5 8.5 4.5
18.8 18.8 18.8 18.8 18.8 18.8 18.8 18.8
10.0 9.8 9.1 7.8 6.7 5.5 3.8 2.1
15.0 14.4 13.0 10.8 8.7 6.6 4.6 2.5
11.2 11.1 10.8 10.6 10.4 10.2 10.0 9.8 9.5 8.9 7.7 6.1 4.7 3.7 2.9. 2.3 1.8 1.4
11.2 11.1 10.8 10.6 10.4 10.2 10.0 9.8 9.5 8.9 7.7 6.1 4.7 3.7 2.9. 2.3 1.8 1.4
10.1 10.0 9.8 9.7
12.3 12.1 11.9 11.7 11.6 11.5 11.4 11.3 11.2 11.0 9.8 7.4 5.5 4.1 3.1 2.3 1.7 1.3
10.2 10.0 9.8 9.6 9.4
13.8
13.8 13.3 12.1 10.0 8.4 6.5
10.1 10.0 9.8 9.7
10.2 10.0 9.8 9.6 9.4
25.0 25.0
15.0 14.4 13.0 10.8 7.8 5 3.0 1.5
15.0 15.0 14.8 14.4 14 13.6 9.3 6.3 4.2 2.8 1.9 1.2
16.3 16.3 16.3 16.3 15.8 15.2 11.3 7.2 4.5 2.8 1.8 1.1
17.5 16.6 14.8 12.0 9.3 6.5 4.5 2.5
13.8 13.3 12.1 10.0 8.4 6.5 4.5 2.5
15.0 14.4 13.0 10.8 8.7 6.5 4.5 2.5
16.3 15.5 13.9 11.4 9.0 6.5 4.5 2.5
17.5 16.6 14.8 12.0 9.3 6.5 4.5 2.5
10.4 9.9
6.0 4.8
10.4 9.9
6.0 4.8
10.4 9.9
Thickness of cylindrical shells under external pressure. ASME Sect. VIII, paragraph UG-28.
This work sheet calculates the allowable external pressure for a cylindrical vessel having a known outside diameter, wall thickness, and
length between lines of support. It is assumed that external stiffeners are adequately designed.
Gather the following information and reference materials prior to using the worksheet.
1. Material designation for the vessel
2. Design temperature
3. Outside diameter
4. Vessel shell thickness
5. Section ll, Part D of the ASME Code opened to Subpart 3 (page 621)
c. Move horizontally to the line for the value of D / t calculated above. From this point of intersection,
o
Select the modulus of elasticity and enter its value in cell B52 below.
E= 2.90E+07
Step 7. Maximum allowable external pressure using modulus of elasticity.
P = (2AE) / 3(D / t) = 32.22 psi
a o
This worksheet calculates the required moment of inertia for a stiffening ring attached to a cylindrical shell under external pressure.
The calculated moment of inertia can be compared to the moment of inertia of a corroded or damaged stiffening ring.The calculation is
performed in accordance to ASME Sect. VIII, paragraph UG-29.
Information and reference material needed to perform this calculation include:
* ASME Section II, Part D, Subpart 3
* modulus of elasticity, E, for stiffening ring material at design temperature
* outside diameter of shell
* shell thickness
* distance between lines of support (see ASME Sect. VIII, paragraph UG-28(b))
* cross sectional area of existing stiffening ring
Ls= 40
B= 5107
Is= 12.15
A= 0.00042
Is= 12.67
ed moment of inertia for a stiffening ring attached to a cylindrical shell under external pressure.
n be compared to the moment of inertia of a corroded or damaged stiffening ring.The calculation is
Sect. VIII, paragraph UG-29.
needed to perform this calculation include:
3
ning ring material at design temperature
inches
inches
psi
psi
in2
inches L s is defined as one half the distance from the stiffener center line to the
next line of support above plus one half the distance from the stiffener center line to the
next line of support below. (ASME VIII, UG-29)
e down vertically for the value of A. Enter that value in cell B38
d moment of inertia.
in4
in4
reinforcement, no element
Reinforcement requirement for openings in shells without reinforcing elements. Reference ASME Sect. VIII, paragraph UG-37
valid only for circular openings in cylindrical shells or formed heads (flat heads excluded). See paragraphs UG-36 through U
Reinforcing area
required, A= 6.228
in2
Area available in shell A = 2.585 or A = 0.550 Use larger value, A = 2.585
1 1 1
Area available in
nozzle projecting
outward A2 = 1.540 or A2 =
Area available in
nozzle projecting Area available in
Available area is less than area required. Opening is not adequately reinforce
thicknesses must be increased.
Page 14
reinforcement with element
Sect. VIII, paragraph UG-37. Calculations in this work sheet are
aragraphs UG-36 through UG-43.
s for cell B12 from calculations performed using the appropriate worksheet in this
Joint efficiency at Note: E1=1 when opening is in solid plate or in Category B butt weld. Use efficiency obtained from Table UW-12
opening location, E =
1
0.85 Leg length of outer element
Correction factor for
nozzle orientation, F= 1 See figure UG-37 for determining the value of F weld, le = 0.5
Required shell or head Obtain the required shell or head thickness for cell B14 from calculations performed using the appropriate worksheet in this program.
thickness, t =
r
0.53 strength reduction
factor, f = 1.00 strength recuction factor, fr2 = 1.00
Calculated values: r1
Required nozzle strength reduction
Reinforcing area
required, A=
6.228 in2
Available area is less than area required. Opening is not adequately reinforced. Reinforcing elements
must be added or thicknesses must be increased.
Page 15
paragraph UG-37. Calculations in this work sheet are valid
h UG-43.
ate or in Category B butt weld. Use efficiency obtained from Table UW-12 when opening passes through any other weld.
Leg length of outer element
weld, le = 0.5
lations performed using the appropriate worksheet in this program.