MALAYSIA

MUN HEAN (MALAYSIA) SDN BHD

Power Quality

Transforming Expertise into Solutions

March 2020
Agenda MALAYSIA

• Introduction
• Power Quality
• Solutions to challenges

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March 2020
Mun Hean Group MALAYSIA

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March 2020
Corporate Structure MALAYSIA

Mun Hean (Malaysia)

MH Technology MH Technology
Malaysia Borneo
Renewable Energy and Energy Mechanical & Electrical Service
Efficiency Service Provider Provider (East Malaysia)

Partners

Challenge Industrial
Gerakan Teknik
Co. Malaysia

Mechanical & Electrical Contractor Manufacturer of Transformers

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March 2020
Technical Specialists MALAYSIA

Mr Chong SL Mr David Lee

Bachelor Degree of Electrical & Bachelor Degree of Electronics System
Electronic Engineering Sheffield Hallam University, UK
University of Plymouth, UK

Mr Alex Foong Ir Roger Wong

Bachelor Degree of Electrical & Master in Power System Engineering
Electronic Engineering University of Malaya, Malaysia
Loughborough University, UK

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March 2020
Lets Start! MALAYSIA

Power Quality

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March 2020
 MALAYSIA

SEMS PQMS
Measures Solution

SEMS
Monitoring
Continuous Kaizen

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March 2020
SEMS for Power Quality MALAYSIA

• Janitza Power Quality Analyzer

• Class A accuracy
• With memory backup and powerful
software
• Automatic PQ report generation

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March 2020
SEMS monitoring MALAYSIA

• Remote monitoring solutions

• 24/7 pak guard
• Alerts you of troubles
• Pre-alerts before you get
penalized
• Data logging
• Power quality events

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March 2020
Mun Hean Power Quality MALAYSIA

Sag

• Complete solution for every power Lightning Swell

quality challenge
• ‘Medicine’ for every ‘sickness’ PQMS

• Mun Hean expertise in power Power

Factor
Outage
quality and energy efficiency
Harmonic

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March 2020
Next! MALAYSIA

Current Challenges

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March 2020
PQMS – Current - Harmonics MALAYSIA

Cause Harmonic Effect

Single phase 3rd Harmonic Overload neutral cable
LED, Computer (Tripplen harmonic) Random tripping

Three phase 5th Harmonic Heating of cable,

VFD And higher orders transformer

Transforming Expertise into Solutions 14

March 2020
PQMS Harmonic Solution MALAYSIA

• Sinexcel Active Harmonic Filter

• Wall/Rack flexibility
• Accurate and fast compensation
• Full range compensation
• Large size per unit save space and cost

• Compare to passive filter

• Passive filter is bigger and less efficient
• Passive filter only deal with single harmonic
https://www.youtube.com/watch?v=nFEn2js2thI

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March 2020
Sinexcel Active Harmonic Filter MALAYSIA

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March 2020
Benefits of Active Harmonic Filter MALAYSIA

• Reduce overheating
• transformer, switchboard, cable from higher current
• Reduce nuisance tripping
• Thermal bimetal tripping
• Reduce overloading
• Overload neutral cable
• Reduce Equipment failure
• Reduce capacitor failure
• Increase reliability
• Of PLC, DCS, Scada dan lain lain

Transforming Expertise into Solutions 17

March 2020
PQMS Power Factor (slow) MALAYSIA

• Low PF = waste energy on utility supplier (that’s why penalty)

• Utility company set minimum PF
• Solution is capacitor bank for general use

Controls steps of capacitor

MH PF Controller to engage

Blocks harmonic from

MH reactor damaging capacitor

High quality 440v and

MH Vishay Capacitor 525v, oil and dry type
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March 2020
MH PF Controller MALAYSIA

To Scada / IOT / Industrial 4.0

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March 2020
PQMS Power factor (Fast) MALAYSIA

• Fast loads also affect PF, attract penalty

• Fast and random load = welding robots
• Fast and random = Solar Inverter (due to weather)
• Normal capacitor too slow to keep up
• The only solution is Sinexcel SVG
• Stepless and compensate in millisecond

• Able to fix high PF (usually from UPS)

• High PF can trip generator

• Also available for medium voltage

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March 2020
Sinexcel SVG MALAYSIA

• Advantages
• Cun Cun 0.99
• No over no under
• Ultrafast response <50us
• Immune to harmonic
• No resonance
• Very compact
• Long service life

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March 2020
Power Factor for Solar MALAYSIA

Imported Var Imported Var

VA
NOT reduced

Cos30=0.866 Cos40=0.766
Imported KW Imported KW KW from inverter
Reduced

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March 2020
Where to install? MALAYSIA

• Can be LV or MV
• We have MV solution up to 33kv
• For PV, Wind, unstable grid

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 MALAYSIA

Fast response
Immediate start

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Alternative solution MALAYSIA

• Can use capacitor bank

• Response time is slow
• Increase switching frequency

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March 2020
PQMS Unbalance MALAYSIA

• Caused by single phase loads

• Uneven loading of phase in housing estate

• Solution is Sinexcel SVG

• Solve motor vibration
• Increase transformer capacity

• Use together with Sinexcel voltage regulator

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March 2020
Unbalance - effects MALAYSIA

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March 2020
Ready! MALAYSIA

Voltage Challenges

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March 2020
 PQMS – Voltage - Spike MALAYSIA

• Damage on building and equipment

• Helita ESE/Traditional method

• Protect building from fire
• Risk assessment
• Helita benefits from large coverage with
small footprint

• Hakel/Prosurge SPD
• Sacrifices to protect equipment
• Fully comply IEC 62305-4
• Prosurge for JKR approved type
Mike Holt

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March 2020
Lightning protection for solar MALAYSIA

• Protect large area with ESE.

• Less shadow
• PV SPD

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March 2020
PQMS EMI MALAYSIA

• Electromagnetic protection as band filter

• For sensitive equipment
• For fine protection to IEC 61643-11:2011 and CISPR 17:2011

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March 2020
PQMS – Voltage - Outage MALAYSIA

• Blackout from grid/facility

• UPS for home/small PC = Line Interactive

• UPS for server/lab/medical = Dual conversion Line Interactive type

• Sinexcel UPS
• Ultra high efficiency design >99% 2ms
• High reliability for datacentre, hospitals,
• Also for industrial machines

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March 2020
Sinexcel UPS MALAYSIA

Hotplug design Friendly HMI

Modular High Speed DSP

High efficiency Revolutionary Design

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March 2020
Sinexcel UPS MALAYSIA

• High efficiency type Eff%

• Single phase 1-10kva
• Three phase 10-30kva
Ultra high efficiency mode 99%
>92% efficiency
Built-in or customisable battery
97%
High efficiency mode
High accuracy and low harmonic
• Ultra high efficiency type
• >99% efficiency 2ms switch
• High overload capacity 1000% 60s Load
• Flexible communications

Transforming Expertise into Solutions 37

March 2020
PQMS – Voltage – Sag/Swell MALAYSIA

(fast)
• Caused by lightning, car accidents,
switching by utility, switchgear
explosions
• Very short change in voltage,
usually 50% drop for 0.1 second
• Cause sensitive equipment to stop
operation
• Some PLC controller to
corrupt/jam/error operation
• VFD will stop
• Breakers may trip due to sudden
over current (Volt↓ current↑)

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March 2020
Causes of voltage sag MALAYSIA

• Lightning on overhead line

• Large load starting
• Short circuit
• Tap changing
• Accident hit pole
• Fallen tree, animal on overhead

Tanaka, Electrical Engineering in Japan, Vol. 173, No. 4, 2010

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March 2020
 Sag vs interrupt vs brown out MALAYSIA

Usually drop to 50%, 100ms Drop to 0v, <1second Fluctuates slowly over time

Caused by lightning, switching Caused by severe sag/epicenter Overload grid, wrong tap

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 MALAYSIA

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 MALAYSIA

Optional/recommended immunity

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March 2020
PQMS - Voltage Sag/Swell MALAYSIA

• Industry typically lose millions per year due to lost production

• Why not UPS? Too expensive to protect, UPS cannot handle the high
current
• Utility does not promise no sag.
• Sinexcel AVC-RTS (ultra capacitor)
• Protect against deep sag to zero volt
• Trigger set point, then AVC take over
• Sinexcel AVC -DVR(without storage)
• Uses remaining voltage from grid to boost
• 24/7 adjust the voltage to set point

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March 2020
Topology MALAYSIA

Sinexcel AVC DVR Sinexcel AVC RTS

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 MALAYSIA

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 MALAYSIA

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March 2020
AVC DVR/RTS MALAYSIA

• Does not comply to Semi F47

• It helps the machine to comply to Semi F47
• As ‘hardening’ process at utility or machine level

• Best to have Power quality analyzer as evidence/analysis

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March 2020
Result MALAYSIA

Input Output AVCDVR Time limit Output AVCRTS Time limit

110 100 infinity 100 3s
100 100 Inifinity 100 Infinity
90 100 30s 100 3s
80 100 30s 100 3s
70 100 30s 100 3s
60 100 30s 100 3s
50 90 10s 100 3s
40 40 X 100 3s
30 30 X 100 3s
20 20 X 100 3s
10 10 X 100 3s
0 0 X 100 3s
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March 2020
Machine level hardening MALAYSIA

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March 2020
Machine level hardening MALAYSIA

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March 2020
Other types of regulators MALAYSIA

• Switched transformer step

• Mechatronic servo

Transforming Expertise into Solutions 53

March 2020
PQMS – Voltage fluctuation MALAYSIA

(slow)
• Slow changes in the grid, usually by time
• Voltage low during noon, high at night
• Long distances (tunnel, farm, high rise building)

• Regulates voltage for slow fluctuation

• Sinexcel voltage regulator

Transforming Expertise into Solutions 54

March 2020
Other methods for hardening? MALAYSIA

• Dip proof relays/contactors

• DC powered with capacitor buffer
• High tolerance VFD with LVRT
• Move to other location
• Use higher voltage 132kv

Transforming Expertise into Solutions 55

March 2020
Summary Power Quality - Voltage MALAYSIA

Totally no power Sinexcel UPS

Outage What also cannot do
Loss of revenue, work, result Generator

Sensitive equipment stop

Sag/Swell (fast) Controller error Sinexcel AVC
VFD stop
Fluctuation (slow) Sinexcel regulator
Tripping

Spikes Hakel SPD

Burnt equipment
By lightning Helita ESE
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March 2020
Summary Power Quality - Current MALAYSIA

Penalty Vishay Capacitor

Power Factor Inefficiency MH PF Controller
Cable heating Sinexcel SVG

Cable/transformer heating
Sinexcel Active
Harmonics Non compliance IEEE519
Harmonic Filter
Inefficiency

Transformer heating
Unbalance Inefficiency in distribution Sinexcel SVG
Motor vibration

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March 2020
 MALAYSIA

Transforming Expertise Into Solutions

Power Quality and Energy Efficiency

Transforming Expertise into Solutions 58

March 2020