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  • SOP For Calculation of Productivity Is Given Bellow

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    The document outlines a standard operating procedure for calculating productivity in a factory. It describes the roles of different departments in preparing information needed for productivity estimates. Products are classified by complexity and expected efficiencies are provided for each type over a period of 50 days, with critical products starting at 15% efficiency on day 1 and increasing to 55% by day 50. The average estimated productivity, efficiency, and production per day are also shown for a sample work order of 20,000 units of a "Basic" style jacket over 28 days.

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    MOCK JKT

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    The document outlines a standard operating procedure for calculating productivity in a factory. It describes the roles of different departments in preparing information needed for productivity estimates. Products are classified by complexity and expected efficiencies are provided for each type over a period of 50 days, with critical products starting at 15% efficiency on day 1 and increasing to 55% by day 50. The average estimated productivity, efficiency, and production per day are also shown for a sample work order of 20,000 units of a "Basic" style jacket over 28 days.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    14 views3 pages

    SOP For Calculation of Productivity Is Given Bellow

    Uploaded by

    rummanbsc
    The document outlines a standard operating procedure for calculating productivity in a factory. It describes the roles of different departments in preparing information needed for productivity estimates. Products are classified by complexity and expected efficiencies are provided for each type over a period of 50 days, with critical products starting at 15% efficiency on day 1 and increasing to 55% by day 50. The average estimated productivity, efficiency, and production per day are also shown for a sample work order of 20,000 units of a "Basic" style jacket over 28 days.

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    © All Rights Reserved
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    of 3

    SOP For Calculation of productivity is given bellow :

    1 Marketing Dept will provide style information alocng with tech pack, quantity, approximate fabric in house date & shipment date.
    2 IE depertment will preapare approximate SMV based on techpack & Sample.
    3 Plannining dept will provide factory allocation along with no of line & approximate uninterrapted feeding quantity in line.
    4 IE depertment will provide approximate average productiovity along with average efficiency
    5 Per day approximate production may also need to circular on demand basis.
    6 Productivity will be produced based on product criticality, no of day allocation by planning, no of manpower allocation / budgeted manpower per line.
    7 Based on criticality product will classified as Easy (SMV 12-16) , Basic (SMV 16.01-20) , Semi Critical (SMV 20.01-27) , Critical ( 27.01- upper)
    8 Based on criticality per day approximate expected efficiency is likely bellow :
    Day 1 Easy -> efficiency 40 % Basic -> efficiency 30 % Semi critical -> efficiency 20 % Critical -> efficiency 15 %
    Day 2 Easy -> efficiency 50 % Basic -> efficiency 40 % Semi critical -> efficiency 25 % Critical -> efficiency 15 %
    Day 3 Easy -> efficiency 65 % Basic -> efficiency 55 % Semi critical -> efficiency 25 % Critical -> efficiency 20 %
    Day 4 Easy -> efficiency 68 % Basic -> efficiency 60 % Semi critical -> efficiency 30 % Critical -> efficiency 20 %
    Day 5 Easy -> efficiency 70 % Basic -> efficiency 60 % Semi critical -> efficiency 30 % Critical -> efficiency 25 %
    Day 6 Easy -> efficiency 70 % Basic -> efficiency 60 % Semi critical -> efficiency 40 % Critical -> efficiency 25 %
    Day 7 Easy -> efficiency 70 % Basic -> efficiency 65 % Semi critical -> efficiency 40 % Critical -> efficiency 35 %
    Day 8 Easy -> efficiency 70 % Basic -> efficiency 65 % Semi critical -> efficiency 40 % Critical -> efficiency 35 %
    Day 9 Easy -> efficiency 72 % Basic -> efficiency 65 % Semi critical -> efficiency 45 % Critical -> efficiency 40 %
    Day 10 Easy -> efficiency 72 % Basic -> efficiency 65 % Semi critical -> efficiency 45 % Critical -> efficiency 40 %
    Day 11 Easy -> efficiency 72 % Basic -> efficiency 65 % Semi critical -> efficiency 45 % Critical -> efficiency 45 %
    Day 12 Easy -> efficiency 72 % Basic -> efficiency 68 % Semi critical -> efficiency 50 % Critical -> efficiency 45 %
    Day 13 Easy -> efficiency 72 % Basic -> efficiency 68 % Semi critical -> efficiency 50 % Critical -> efficiency 45 %
    Day 14 Easy -> efficiency 75 % Basic -> efficiency 68 % Semi critical -> efficiency 50 % Critical -> efficiency 45 %
    Day 15 Easy -> efficiency 75 % Basic -> efficiency 68 % Semi critical -> efficiency 50 % Critical -> efficiency 45 %
    Day 16 Easy -> efficiency 75 % Basic -> efficiency 68 % Semi critical -> efficiency 50 % Critical -> efficiency 45 %
    Day 17 Easy -> efficiency 75 % Basic -> efficiency 70 % Semi critical -> efficiency 55 % Critical -> efficiency 45 %
    Day 18 Easy -> efficiency 75 % Basic -> efficiency 70 % Semi critical -> efficiency 55 % Critical -> efficiency 45 %
    Day 19 Easy -> efficiency 75 % Basic -> efficiency 70 % Semi critical -> efficiency 55 % Critical -> efficiency 50 %
    Day 20 Easy -> efficiency 75 % Basic -> efficiency 70 % Semi critical -> efficiency 55 % Critical -> efficiency 50 %
    Day 21 Easy -> efficiency 75 % Basic -> efficiency 70 % Semi critical -> efficiency 55 % Critical -> efficiency 50 %
    Day 22 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 23 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 24 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 25 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 26 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 27 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 60 % Critical -> efficiency 50 %
    Day 28 Easy -> efficiency 75 % Basic -> efficiency 72 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 29 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 30 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 31 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 32 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 33 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 34 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 35 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 36 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 37 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 38 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 39 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 40 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 41 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 42 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 43 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 44 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 45 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 46 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 47 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 48 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 49 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 50 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Day 51 Easy -> efficiency 78 % Basic -> efficiency 75 % Semi critical -> efficiency 65 % Critical -> efficiency 55 %
    Sewing Productivity
    Date:5/1/2022 MOMO FASHION LTD Factory:

    Buyer GEPAWORLD Technical Issue Picture


    Style MOCK JKT
    Merchandiser
    Req. Machine/ MO 35
    Helper + Ironman 8
    SMV 17.7
    Order Quantity (Pcs) 20000
    Planned Allocated Line 1
    Planned Line Qty with continious
    feeding 20000

    Average Efficiency Per day 65.69%

    Average Productivity Per day 958


    Productivity may vary depends on actual sample.
    Average Productivity Per hr 96

    Style Criticality Basic


    Days Efficiency Day Production Days Efficiency Day Production
    1 20% 291 25 80%

    2 35% 510 26 80%

    3 55% 801 27 80%


    4 60% 874 28 80%
    5 60% 874 29 80%
    6 60% 874 30 80%
    7 65% 947 31 80%
    8 65% 947 32 80%
    9 65% 947 33 80%
    10 70% 1020 34 80%
    11 70% 1020 35 80%
    12 70% 1020 36 80%
    13 70% 1020 37 80%
    14 75% 1093 38 80%
    15 75% 1093 39 80%
    16 75% 1093 40 80%
    17 75% 1093 41 80%
    18 75% 1093 42 80%
    19 80% 1166 43 80%
    20 80% 1166 44 80%
    21 80% 1166 45 80%
    22 80% 46 80%
    23 80% 47 80%
    24 80% 48 80%
    49 80%
    50 80%
    EFFICIENCY
    Costing TGT- 280/10hours 50%

    Pick TGT- 330/10hours 60%

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