Updated Date: 1-Mar-21

Lader Of Quick Change Over

Standard Peak Target First out put Time and Learning
Efficiency Setting Days Learning Days Target Efficiency Setting

Minimum Target Standard Through-Put

SMV Range Efficiency (%) Time (Maximum No. of Rampup 1st Day 2nd Day 3rd Day
Hours)

0.5-3.00 80% 1 Hour 1 Day 70% Peak Target

3.01-5.50 76% 2 Hour 2 Days 65% 70% Peak Target

5.51-7.50 72% 3 Hour 3 Days 60% 65% 70%

7.51-10.00 70% 4 Hour 4 Days 55% 60% 65%

10.01-15.00 66% 5 Hour 5 Days 50% 55% 58%

15 Above 65% 6 Hour 6 Days 45% 50% 55%

15 to 20
20-25
25-30
30 -45
WIP x Cycle time
Input to before cartoning Need to make plan 75%
309min observe 30 = ? 6days Rampup is too high
hange Over
g Days Target Efficiency Setting Remarks

4th Day 5th Day 6th Day

Peak Target

Peak Target
After the capacity study if the target
efficiency is more than the rules than
Peak Target maintain the target efficiency according to
study Target.

68% Peak Target

60% 63% Peak Target

58% 60% 63%

Rampup/OWE 50%
 LDC Group
Ladder Of Standard Target Setting & Quick Change Over
Standard Peak Target First out put Time and Learning Learning Days Target Efficiency Setting Remarks
Efficiency Setting Days

Minimum Target Standard Through-Put

SMV Range Efficiency (%) Time (Maximum No. of Rampup 1st Day 2nd Day 3rd Day 4th Day 5th Day 6th Day
Hours)

0.5-5.49 80% 2 Hour 2 Days 60% 70% Peak Target

5.50-10.49 75% 3 Hour 3 Days 50% 60% 70% Peak Target

10.50-15.49 70% 4 Hour 3 Days 40% 50% 60% Peak Target After the capacity study if the target
efficiency is more than the rules than
maintain the target efficiency according to
study Target.
15.50-20.49 65% 5 Hour 4 Days 35% 45% 55% 60% Peak Target

20.50-25.49 65% 6 Hour 5 Days 30% 40% 50% 55% 60% Peak Target

25.50-30.49 60% 7 Hour 6 Days 30% 35% 40% 45% 50% 55%

30.50 To Above 55% 9 Hour 6 Days 25% 30% 35% 40% 45% 50%
 LIDA TEXTILE & DYEING LTD.
Line No.: CC No.: SMV:

Ladder Of Quick Change Over

Standard Peak Target First out put Time and Learning Learning Days Target Efficiency Setting
Efficiency Setting Days

Minimum Target Standard Through-Put

SMV Range Time (Maximum No. of Rampup 1st Day 2nd Day 3rd Day
Efficiency (%) Hours)

0.5-5.49 80% 2 Hour 2 Days 60% 70% Peak Target

5.50-10.49 75% 3 Hour 3 Days 50% 60% 70%

10.50-15.49 70% 4 Hour 3 Days 40% 50% 60%

15.50-20.49 65% 5 Hour 4 Days 35% 45% 55%

20.50-25.49 65% 6 Hour 5 Days 30% 40% 50%

25.50-30.49 60% 7 Hour 6 Days 30% 35% 40%

30.50 To Above 55% 9 Hour 6 Days 25% 30% 35%

Line Forcast TGT: FORCAST TARGET

1st day 30%
90%
2nd day 40%

3rd Day 50%

80%
4th Day 60%
5th Day 70%
70% 75%
70%
6th Day
7th Day 80%
60% 60%

50% 50%

40% 40%

30% 30%

20%

10%

0%
1st day 2nd day 3rd Day 4th Day 5th Day
 Format No.: IE.QCO.01
Last edited date: 03-06-21
D.

hange Over
g Days Target Efficiency Setting Remarks

4th Day 5th Day 6th Day

Peak Target
After the capacity study if the target
efficiency is more than the rules than
Peak Target maintain the target efficiency according to
study Target.
60% Peak Target

55% 60% Peak Target

45% 50% 55%

40% 45% 50%

RGET

80%
75%
70%

5th Day 6th Day 7th Day