WIN PROGRESS CO.,Ltd.

(Pharkant Branch)
D7D Engine Head Assemble Check Sheet
Customer Report No.
Machine Model Service date
Machine Sr;No Component Sr; No.
Working Hour Cause of Problem
Reason Of Overhaul Yes No Remark
Flushing?
Recondition?
Preparation
(i) Prepare the tools as follow
•General Tools
W
Wrench-13mm,14mm,17mm,19mm,Rubber
h 13 14 17 19 R bb H Hammer,screw driver(minus).
di ( i )
•Special Tools
Valve spring compressor(LT-05),9998262,LT-63,LT-64,9998678,
Dial indicator with magnetic stand
No Description Status Figure
1 Clean the head with cleaning solvent and compress with air.
2 Press the valve seat with LT‐63(inlet),LT‐64(exhaust).
3 Press
P th
the valve
l guide
id with
ith special
i l ttooll no‐9998262.
9998262
4 Grinding the valve with grinding paste.
5 Mesure the valve depth with special tool no. 9998678 &
dial gauge.
Measure the depth of the valves in the cylinder head
(the distance between the valve head centre and
the cylinder head sealing surface).
W
Wear limit:
li it
Inlet 1.5 mm (0.055 in)
Exhaust 1.5 mm (0.055 in)
No 1 2 3 4 5 6
Inlet
Exhaust
6 Measure the valve clearance in the valve guides with the
dial
di l gauge and d magnetic
ti stand.
t d
The seals must not be installed.
Wear limits:
Inlet 0.1 mm
Exhaust 0.13 mm
No 1 2 3 4 5 6
Inlet
E h
Exhaust
7 Install the Valve guide seal.
8 Install the Inlet and Exhaust Valves.
9 Measure the valve spring lengths (unloaded).
Standard lengths: 64.7 mm (2.55 in)
10 Install the Valve Spring,washer and Valve Collect with
special tool no‐LT‐05.
11 Impact theh Valvel spring
i b by rubber
bb h hammer.
12 Install the Exhaust Stud bolts.
13 Install the Exhaust Manifold with exhaust gasket,
spacer and nut.
14 Install the lifting eyes (1), the temperature sensor (3)
and plugs (2)and nipples (4).

Service person Sign_ _ _ _ _ _ _ _ Supervisor Sign_ _ _ _ _ _ _ _

Service person Name_ _ _ _ _ _ _ _ Supervisor Name_ _ _ _ _ _ _ _