FEED OF HARI-1, 2, 3 FLOWLINE AND HARI-1 PIPELINE  

NO. 01.029-JSJB-2020

Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

Document Number :
1100-CV-SPC-002

JINDI SOUTH JAMBI B

PT TIP
Co. Ltd
Rev. Description
Issue Date Prepared Checked Approved Approved

0 Issued for Bid 4-Nov-2020 SFI ANW OC

A Issued for Review 8-Oct-2020 SFI ANW OC

STATUS CODE : A = Issued for Review, 0 = Issued for Bid/Issued for Information
Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

REVISION TABLE

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

REVISION NOTE

Rev. Implemented
Part Page Comment Description
No. (Y/N)
- - - No Revision - -

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

TABLE OF CONTENTS

1  INTRODUCTION .................................................................................................................................. 6 
1.1  General ................................................................................................................................................. 6 
1.2  Objectives ............................................................................................................................................. 6 
1.3  Terms and Definitions .......................................................................................................................... 7 
1.4  Abbreviations ........................................................................................................................................ 7 
2  REFERENCES ..................................................................................................................................... 8 
2.1  Indonesian Regulation .......................................................................................................................... 8 
2.2 International Codes and Standard ....................................................................................................... 8 
3  CONFLICTING REQUIRMENTS ......................................................................................................... 9 
4  SPECIFICATION ............................................................................................................................... 10 
4.1  Reinforced Concrete Foundation ....................................................................................................... 10 
4.1.1  General Requirements ....................................................................................................................... 10 
4.1.1.1  Materials ............................................................................................................................................. 10 
4.1.1.2  Cement ............................................................................................................................................... 10 
4.1.1.3  Aggregates and Water ....................................................................................................................... 10 
4.1.1.4  Rebar .................................................................................................................................................. 10 
4.1.1.5  Admixtures.......................................................................................................................................... 11 
4.1.2  Formwork............................................................................................................................................ 11 
4.1.3  Storage of Materials ........................................................................................................................... 11 
4.1.4  Concrete Proportioning ...................................................................................................................... 11 
4.1.5  Testing ................................................................................................................................................ 12 
4.1.6  Concrete Limitation Requirement ....................................................................................................... 12 
4.1.7  Concrete Properties ........................................................................................................................... 13 
4.1.7.1  Concrete Compressive Test ............................................................................................................... 13 
4.1.7.2  Slump ................................................................................................................................................. 13 
4.1.7.3  Concrete Placing ................................................................................................................................ 13 
4.1.8  Expansion Joints, Contraction Joints, and Construction Joints ......................................................... 14 
4.1.8.1  Expansion Joints ................................................................................................................................ 14 
4.1.8.2  Contraction Joints ............................................................................................................................... 14 
4.1.8.3  Construction Joints ............................................................................................................................. 14 
4.1.9  Water Stops ........................................................................................................................................ 14 
4.1.10  Curing ................................................................................................................................................. 15 
4.1.11  Tremie Concrete ................................................................................................................................. 15 
4.1.12  Removal of Forms .............................................................................................................................. 15 
4.1.13  Concrete Finishes............................................................................................................................... 15 
4.1.14  Repair of Concrete ............................................................................................................................. 16 
4.1.15  Reinforcement. Fabrication, and Placing ........................................................................................... 16 
4.2  Bolt and Anchor Bolt ........................................................................................................................... 16 

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

4.2.1  Grade .................................................................................................................................................. 16 

4.2.2  Washer & Nuts ................................................................................................................................... 16 
4.2.3  Number of Tests ................................................................................................................................. 17 
4.2.4  Storing ................................................................................................................................................ 18 
4.3  Grouting .............................................................................................................................................. 18 
4.3.1  Types of Grout .................................................................................................................................... 18 
4.3.2  Grouting Sequences ........................................................................................................................... 18 
4.3.3  Formwork............................................................................................................................................ 19 
4.3.4  Specific Requirements for Sand-Cement Grout ................................................................................. 19 
4.3.5  Specific Requirements for Epoxy Grout ............................................................................................. 19 
4.3.6  Non-Shrink Grout................................................................................................................................ 20 
5  INSPECTION, EXAMINATION, AND TESTING .............................................................................. 20 

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

1 INTRODUCTION
1.1 General
The Hari Field is part of the South Jambi B PSC (Production Sharing Contract), located in South
of Jambi Province. The production field that has been developed are Teluk Rendah Field and
Geger Kalong Field. Production from the wells is delivered to the Teluk Rendah Gas Plant for
gas treatment prior export to Sakernan Gas Station via 10 inch Sales Gas Pipeline. The field
operation has been stopped since 2012.

Jindi South Jambi B Co. Ltd. plans to develop Hari Field with eight (8) new production well and
new Geger Kalong #5 well at Geger Kalong Field. The development plan will be including the re-
activation of Teluk Rendah Gas Plant.

The production wells of Hari field are group into two (2) group; Group 1 are Hari-1, Hari-3, Hari-
6 and Hari-7 well while Group 2 are Hari-2, Hari-4, Hari-5 and Hari-8 well. New 6 inch
underground pipeline approximately 10.4 km will be installed start from Group 1 gathering
manifold at Hari #3 Wellsite area to Teluk Rendah Gas Plant. The pipeline is equipped with pig
launcher/receiver for pipeline cleaning or maintenance purpose.

Geger Kalong #5 well flowline will be tie-in to existing 6 inch Geger Kalong #3 flowline routed
to Gathering Manifold located at Geger Kalong #4 wellsite area then flowing to Teluk Rendah
Gas Plant via existing 8 inch pipeline with approximately 17 km length. Additional modification
performed to installed interconnection line between Teluk Rendah incoming line and Geger
Kalong incoming line to provide flexibility of Inlet Separator operation.

Figure 1. Hari Flowline & Pipeline

1.2 Objectives
This standard specification covers the minimum requirements for reinforced concrete foundation,
anchor bolt & grouting in accordance with the accepted EPCI Contractor design drawings and
specifications.

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

EPCI Contractor shall obtain Company written approval for any deviations from the requirements
of this document or standard specifications, standards and drawings referenced herein or
elsewhere in the Contract.
This document and the codes, specifications and referenced documents listed are not intended
to be all-inclusive. The requirements set forth do not relieve EPCI Contractor of his responsibility
to perform all services in a safe manner, to meet applicable codes and standards, to comply with
government regulations or to supply a product capable of performing its intended service.

1.3 Terms and Definitions

This section relates to the office administration procedures and also outlines the organisational
chart, key personnel and the office facilities.

Company : Jindi South Jambi B Co. Ltd.

Project : Feed of Hari-1, 2, 3 Flowline and Hari-1 Pipeline
FEED Contractor : PT. Tiga Inti Pilar
EPCI Contractor : A Contractor who has entered into a contract for the
performance of work and/or services
Vendor : The Party that manufactures and supplies equipment and
services

1.4 Abbreviations
AASHTO American Association of State Highway and Transportation Official

ACI American Concrete Institute

ASCE American Society of Civil Engineering

ASTM American Society of Testing and Machinery

SNI Standar Nasional Indonesia

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

2 REFERENCES
2.1 Indonesian Regulation

No Document Number Document Title

1 SNI 2847 2013 Tata Cara Perencanaan Struktur Beton untuk
Bangunan Gedung

2 SNI 07-2052-2002 Baja tulangan beton

2.2 International Codes and Standard

No Document Number Document Title

1 ACI 318 Building Code Requirement for Reinforced
Concrete

2 ACI 301 Specification for Structural Concrete

3 ACI 305 Specification for Hot Weathering Concrete

4 ASTM A 82 Standard Specification for Steel Wire, Plain, for

5 ASTM A 185
6 ASTM A 615
7 ASTM C 172
8 ASTM C 31
9 ASTM C 39
Concrete Reinforcement
Standard Specification for Steel Welded Wire,
Plain, for Concrete Reinforcement
Standard Specification for Deformed and Plain
Carbon Steel Bars for Concrete
Standard Practice for Sampling Freshly Mixed
Concrete
Standard Practice for Making and Curing
Concrete Test Specimen in the Field
Standard Test Method for Compressive
Strength of Cylindrical Concrete Specimens

10 ASTM C 33 Standard Specification for Concrete Aggregates

11 ASTM D 1751 Standard Specification for Preformed

Expansions Joint Filler for Concrete Paving and
12 ASTM C 143 Standard Test Method for Slump of Hydraulic-
Cement Concrete

13 ASTM C 150 Standard Specification for Portland Cement

14 ASTM C 94 Standard Specification for Ready-Mixed

Concrete
15 ASTM C 309 Standard Specification for Liquid Membrane-
Forming Compounds for Curing Concrete

16 ASTM A 307 Standard Specification for Carbon Steel Bolts

and Studs, 60 ksi Strength
17 ASTM F 1554 Standard Specificatio for Anchor Bolts, Steel,
36, 55, and 105 ksi Yield Strength

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

No Document Number Document Title

18 ASTM C 191 Standard Test Method for Time of Setting of
Hydraulic Cement by Vicat Needle

19 ASTM C 579 Standard Test Methods for Compressive

Strength of Chemical-Resistant Mortars,
Grouts, Monolithic Surfacings, and Polymer
Concretes
20 ASTM C 827 Standard Test Method for Change in Height at
Early Ages of Cylindrical Specimens from
Cementious Mixtures
21 ASTM 1090 Standard Test Method for Measuring Changes
in Height of Culindrical Specimens from
Hydraulic-Cement Grout

22 ASTM C 1107 Standard Specification for Packaged Dry,

Hydraulic-Cement Grout (Nonshrink)

23 ASTM A 36 Standard Specification for Carbon Structural

Steel

24 ASTM F 606 Standard Test Methods for Determining the

Mechanical Properties of Externally and
Internally Threaded Fasteners, Washers, Direct
Tension Indicators, and Rivets

3 CONFLICTING REQUIRMENTS
In the event of conflict, inconsistency, or ambiguity between material requisition, Data sheets,
drawings, this project specification, standards, codes, and regulations referenced herein, or other
documents, the Vendor or EPCI Contractor shall refer to Company, whose decision shall prevail.
In principle, the requirements of the most stringent document shall apply.

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

4 SPECIFICATION

4.1 Reinforced Concrete Foundation

4.1.1 General Requirements

4.1.1.1 Materials

The materials used for concrete shall generally be local produces or imported from the feasible
source accepted by the Company.

4.1.1.2 Cement

The Portland cement shall conform to ASTM C 150 with following conditions:

 Type-I cement with silica fume shall be used for all above and underground grade
concrete works.

4.1.1.3 Aggregates and Water

All aggregates, unless further notice, shall conform to ASTM C33. Fine aggregate shall consist
of clean, washed natural or crushed sand of uniform gradation. Coarse aggregate shall consist
of washed gravel crushed stone which having hard, strong, durable pieces, non porous, free
from any coating, and free from any sticky substance. The minimum limit of aggregate
gradation can be seen below.
Table 1. Minimum Limit of Aggregate Gradation
Item Portion of Work Grading Requirements – ASTM C33
no. Nominal Sieves with Size Number
Square Openings
1 Concrete 12 inches or less in ¾ inch to 4.75 mm 67
mass, unless otherwise indicated
2 Other concrete work, unless 1 ½ inch to 4.75 mm 467
otherwise indicated

Water for mixing concrete shall be clean and free from injurious amounts of oil, acid, alkali,
organic matters, sulfates, chlorides and/or any other chemical substances. Seawater is not
permitted for concrete work.

4.1.1.4 Rebar

All Materials for rebar for reinforced concrete shall be local (Indonesia) products conform to
SNI 07-2052-2002, ASTM A 82, ASTM A 185, and ASTM A 615. For plain rebar can use BJTP
24 SNI (fy = 235 MPa) or Grade 40 ASTM (fy = 280 MPa) depends on site and material
readiness and/or engineer’s judgement. Whilst for deformed rebar can use BJTS 40 SNI (fy =
390 MPa) or Grade 60 ASTM (fy = 420 MPa) depends on site and material readiness and/or
engineer’s judgement.
The diameter of rebar conform to ASTM A 165 with size 10 mm, 13 mm, 16 mm, 19 mm, 22
mm, 25 mm, 29 mm, 32 mm, 36 mm, 43 mm, and 57 mm. Welded wire fabric shall conform to
ASTM A 185 and shall have a minimum yield stress of 60 ksi and shall be double annealed.
Reinforcing bars, at the time concrete is placed, shall be free from oil or grease, loose rust or
scale, or other coatings that will impair the bond.

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Specification for Reinforced Concrete Foundation, Anchor Bolt & Grouting

FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

4.1.1.5 Admixtures

Admixtures for concrete mixing shall be product of one manufacture and be compatible with
all other admixtures used.

4.1.2 Formwork

The formwork shall be sufficient both in strength and rigidity under loads of concrete pouring.
Formwork shall be made from plywood or metal.
 Plywood shall be waterproof, resin bonded, exterior type, minimum thickness of 12
mm, smooth, and new.
 Chamfer shall be made from wood.
 Metal formwork shall be accepted by the Company after revieweng the catalogue and
based on EPCI Contractor’s proposal.
Forms for surfaces shall be coated with accepted parting agent before the reinforcement is
placed. The treated surfaces of forms shall be protected against direct exposure to the sun
while not in use.All edges and corners of exposed concrete shall have one inch chamfer,
except concrete edges providing direct support for flooring to which steel will be attached for
flooring support.
Bolt and rods used for internal ties shall be arranged so that all metal remaining in concrete
shall be not less than 75 mm from concrete surface after ties are removed for concrete
exposed to water and 25 mm from concrete surface for all other work unless otherwise
indicated on the accepted drawings.

4.1.3 Storage of Materials

The Cement shall be stored in such a manner as to prevent deterioration and ingress of
moisture preferred stored in warehouse in dry condition. Any bag, package or container that
has been damaged or any consignment of cement that shows sign of deterioration or has
been 4 months in storage shall be rejected.
Aggregates shall be handled and stored at the site accepted by Company in such a manner
to preclude deterioration and contamination by material. Store aggregate of different sizes in
separate piles in a manner to avoid segregation. Rebar shall be handled and stored at such
manner that will avoid excessive rusting, grease, oil, dirt, and/or another objectionable
materials. All rebars shall be stored on site on timber support with suitably space from ground
to avoid rusting. Admixtures shall be stored in such a manner to avoid contamination,
evaporation, oxidation, or chemical reaction.

4.1.4 Concrete Proportioning

The proportions of water, cement, and aggregate and/or admixtures, as determined by the
testing laboratory, or accepted by the company shall be carefully maintained. The mix
specification shall be submitted to the Company for review and acceptance prior to the
commencement of concrete works. Materials shall be measured by weighing. One sack of
Portland cement, approx. 50 kg weight, shall become reference unit for all proportions
established by selected trial mix. The concrete material complier shall be weighed separately.
Mixers with automatic water measuring drums, equipped with control devices, accurate to plus
minus 0.5% of the capacity of the tank’s mixer shall be used.
The mixing equipment shall be capable of combining the aggregates, cement, and water within
the specified time into thoroughly mixed and uniform mass, and of discharging the mixture
without segregation. Mixing shall be done in a batch mixer of accepted type.
Mixing time shall be as follows:

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FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

a. For mixer of one yard capacity: 1.5 minutes.

b. For mixers of capacities larger than one cubic yard (0.77 m3), the time of mixing shall be
increased 15 seconds for each additional half-cubic yard capacity (0.38 m3) or fraction
thereof.
Ready-mixed concrete shall conform to ASTM C 94. The concrete shall have adequate
workability and consistency, without segregation or excessive bleeding, resistance to sulfate
and chloride.

4.1.5 Testing

The EPCI Contractor shall establish procedures for construction quality control and inspection
to assure conformance to contract requirements. Test specimens shall be made and tested in
accordance with ASTM C 31 and ASTM C 39, respectively.
Material tests as specified in ACI 318 shall be carried out at the following frequencies:
a. Cement - one test every 250 bags
b. Aggregates - one test for every source
c. Water - one test for every source
During the concrete works, EPCI Contractor shall take concrete samples and make with own
cylinders a minimum 6 (six) test cylinders for each 50 m3 concrete. The cylinder’s size is 15
cm dia. with 30 cm height. These cylinders shall be dated, given a number and the point in the
structure from which the sample was taken noted thereon.
The test cylinders shall be tested as follows:
a. One cylinder at 3 days
b. One cylinder at 7 days
c. Two cylinders at 28 days
d. Two to be tested at the discretion of the company, with one cylinder at 7 days and another
one at 28 days or otherwise
Field control tests shall include all material and concrete test required, but not limited to these
following:
a. Slump test for every 50 m3 concrete (conform to ASTM C143)
b. Concrete temperature, for every 50 m3 concrete
All frequencies specified for each field control test is minimal. If any conditional field control
test is necessary, in the opinion of the company, the EPCI Contractor’s employees and proper
documentation shall be maintained for reference by the Company. All the test reports shall be
sent direct to the Company from the testing laboratory within 48 hours of the test

4.1.6 Concrete Limitation Requirement

Each concrete mix shall be designed and concrete shall be controlled within the following
limiting requirements:
1. Coarse aggregates sizes listed hereinafter are the nominal sizes given in Table 1 in this
specification.
2. The 38 mm size coarse aggregate shall not be used in concrete.
3. Fine and coarse aggregate is limited in accordance with ASTM C33, Table 1 in this
specification, and the followings:
 Elongation index to be less than 30%
 Flakiness index to be less than 25%
 Water absorption to be less than 2%
 The severe weathering regions in ASTM C 33

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FEED OF HARI-1,2,3 FLOWLINE AND HARI-1 PIPELINE

 Magnesium sulfate soundness loss to be less than 14%

4. The potential alkali reactivity of the aggregates and the concrete mixes shall be determined
by tests in laboratory.
a. Chlorides
The amount of the total water-soluble chloride ion content of any mix shall not
exceed the following:
1. Reinforced concrete : 0.15% by weight of cement
2. Mass concrete without reinforcing : 1.0% by weight of cement

b. Sulfates
If sulfates in the aggregate are detected, the aggregates shall be washed to
eliminate the water sulfate content. The total sulfate content of any mix excluding
that present in the cement but including any present in other ingredients shall not
exceed 0.5% by weight of cement in the mix.
5. Admixtures containing calcium chloride in any form shall not be used for concrete works.
6. The water shall be fresh, clean, and portable.

4.1.7 Concrete Properties

4.1.7.1 Concrete Compressive Test

The concrete compressive test shall conform to ASTM C 39 with minimum compressive
strength derived from test cylinders of 3 days, 7 days, and 28 days.

4.1.7.2 Slump

The requirements for slumps are summarized below:

Table 2. Consistency Requirements Normal Weight Concrete Slump (mm)
Concrete Strength’ f’c Working Limit Inadvertency Rejection Maximum
Grade at point of Margin Limit Aggregate
psi MPa kg/cm2 placement (mm) (mm) (mm)
(mm)

2000 2000 14 140 125 38 163 19

3000 3000 21 210 88 38 125 19

4000 4000 28 280 75 25 100 38

4.1.7.3 Concrete Placing

Concrete shall not be placed until the following conditions are met:
1. 50 mm thick lean concrete has been provided over the compacted subgrade.
2. Formwork has been completed, checked against its tolerances, elevation and dimension,
and rigidity.
3. Excess water and construction debris within formed area or in foundation excavations
have been drained or removed.
4. Reinforcement arrangement has been secured in placed and checked.
5. Expansions joint material, anchor bolt, and other embedded items such as sleeve, base
plate, etc. have been positioned coorectly.
6. Wet the lean concrete before placing concrete.

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Concrete shall be deposited within 1 ½ hours after introduction of mixing water to cement and
aggregates, unless otherwise required and as nearly as doable in its final position to avoid
segregation due to re-handling or flowing. Concrete shall not be placed during rain unless
adequately protected from rain until it is hardened sufficiently so that it will not damage.
When concreting has started, every effort shall be made to carry it on as a continuous,
uninterrupted operation until the scheduled pour is completed. The time interval between
placing successive batches of concrete shall not be greater than 30 minutes. Concrete shall
be adequately vibrated by mechanical vibrators with frequency of 7000 to 10500 vibration per
minute to ensure a dense homogenous mass and no honeycombing.

Vibrators shall be electric or pneumatic power driven type and shall operate at frequency of
7000 to 10500 vibration per minute for vibrating heads from 75 mm to 150 mm in diameter
and shall operate at frequency of 8000 to 13500 vibration per minute for vibrating heads from
25 mm to 50 mm in diameter. The vibrator shall be placed and withdrawn out of the concrete
slowly. Application of vibrator shall be at points uniformly spaced and not farther apart than
twice the radius over which the vibration is visibly effective.

Concreting for footings, pile, pile caps, septic tank, ground beam, catch basin, machine
foundation shall be placed in monolithics pours unless otherwise indicated on the accepted
EPCI Contractor design drawings. In pouring walls, the concrete surface shall be brought up
as nearly as possible. All concrete in vertical members, such as columns, and walls, shall be
in place not less than 2 hours before any concrete is placed in girders, beams, or slab to be
supported thereon. For placing massive concrete, concrete shall be placed in layers approx.
450 mm thick.

4.1.8 Expansion Joints, Contraction Joints, and Construction Joints

4.1.8.1 Expansion Joints

The expansion joints shall be in accordance to details shown on the EPCI Contractor design
drawings. Preformed expansion joint filler shall conform to ASTM D 1751.

4.1.8.2 Contraction Joints

The contraction joints shall be provided in large area slabs or continuous strips as shown in
the accepted EPCI Contractor design drawings. In general, continuous pours of slab on grade
not exceed 7.5 meter (25 ft) in either dimension without jointing. Contraction joints shall be
scored or sawed.

4.1.8.3 Construction Joints

1. Construction joints shall be in accordance with ACI 318 unless otherwise shown.
2. Shear key for construction joints shall be made of rebars to proper dimension as shown in
the EPCI Contractor design drawings.
3. Construction joints in main structures shall be prepared by any such manner methods in
which all laitance shall be removed down to mortar matrix, leaving clean, sound aggregate
exposed particles.

4.1.9 Water Stops

The type and material of water stop to be used for construction joints shall be in accordance
with the accepted EPCI Contractor design drawings. Flexible water-stops shall be used for
joints in concrete below grade level and in strict conformity with the recommendations of the
water-stop manufacturer.
The water stops shall be made from a high-grade, tread typed compound. The basis polymer
shall be natural rubber or synthetic rubber conforming to the requirements of CRD-C513. The

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rubber water stops shall be 230 mm wide, center dumbbell type for expansion joints, and flat
dumbbell type for all other joints.

4.1.10 Curing

Concrete shall be cured either by Water Curing or by membrane curing compound. Sea wter
shall not be used for water curing. In hot weather with temperature greater than 350C, the
concrete shall be cured according to ACI 305. The following curing period shall apply when
the temperature of surrounding air is above 150C.
Concrete floor and stair treads with:
a. Monolithic or steel trowel finish : 10 days
b. Roof slabs : 7 days
c. All other concrete work : 5 days

4.1.11 Tremie Concrete

Tremie concrete shall conform to the requirement specified for various grades of concrete
unless otherwise indicated, except use additional cement to maintain the design mix water
cement ratio for higher slump. The slump shall be limited to 127 mm maximum.
Tremie equipment shall consist of pipe or tube having minimum diameter of 25 cm constructed
in section with flanged couplings fitted with gaskets, and with hopper at top. Place concrete in
continuous horizontal layers, with thickness of each layer generally not exceeding 300 mm.
Carefully regulate method of depositing concrete so as to produce approximately horizontal
surfaces on each layer.
Keep flow of concrete continuous, and in no case interrupt, until placing of concrete is
completed.

4.1.12 Removal of Forms

Methods used for removal of formwork shall be such as to prevent marring, breakage, or
another damage to concrete. Removal of formwork shall conform to the applicable
requirement of ACI 301. The formwork shall not be removed for at least the period shown in
the following table.
Table 3. Period for Removing Formwork
Vertical formwork to columns, walls, 48 hours
and large beams
Underside formwork to slabs 96 hours
Props (perancah) to slabs 264 hours

Underside formwork to beams 192 hours

Props (perancah) to beams 360 hours

4.1.13 Concrete Finishes

All exposed surface of concrete walls, foundation, etc. shall be finished within 12 hours after
removing formwork. All honeycomb, aggregate pockets, voids over 6 mm in diameter, holes
left by form ties and other damaged surfaces shall be cut out to solid concrete, wetted, brush
coated with neat cement and filled with cement mortar.

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4.1.14 Repair of Concrete

Repair of voids, honeycomb, sand pockets, and other similar gross imperfections, shall be
completed as soon as practical after removal of forms. Curing procedures shall not be delayed
or interrupted while making such repairs. Honeycombs, voids, sand pockets, and damaged
areas shall be cleaned out to sound concrete by chipping so as to provide a square shoulder
not less than 1 inch deep all around.
Dry-pack mortar (consist of water, sand, and cement), shall be used to fill cleaned out voids
nominally not exceeding 6 inch (15 cm) in depth or 1 ft3 in volume. Concrete of the same mix
characteristics as the concrete to be repaired shall be used to fill larger voids.

4.1.15 Reinforcement. Fabrication, and Placing

Reinforcement shall include all reinforcing bars, stirrups, spirals, and other reinforcement
materials with all necessary wire ties, bar supports, spacers, block supports, and other devices
required to install and secure reinforcement properly. The details of fabrication shall conform
to ACI 315 and/or ACI 318.
Thickness of concrete cover shall be in accordance with the applicable requirements of ACI
318, unless otherwise indicated. Concrete cover shall be clearly indicated on the accepted
drawings.
Except as per stated on detail drawing, rebar reinforcement for concrete against the ground
shall have not less than 75 mm of concrete between the concrete surface and the ground
surface. The concrete covering for any reinforcement of surfaces not exposed directly to the
ground or weather shall not be less than 50 mm.
Welded wire fabric shall be carefully placed in and maintain the position before and during
placing of concrete. All dowels shall be securely anchored in place by wire ties before starting
placement of concrete. Exposed reinforcing bars and metal water stops intended for bonding
with future work shall be protected from corrosion and damages with proper covering.

4.2 Bolt and Anchor Bolt

4.2.1 Grade

The fasteners are designated by “Grade” denoting tensile strength and intended use, as
follows:
1. Grade A : Bolts and studs having a minimum tensile strength of 60 ksi (414 MPa) and
intended for general applications.
2. Grade B : Bolts and studs having a tensile strength of 60 to 100 ksi (414 to 690 MPa) and
intended for flanged joints in piping systems with cast iron flanges.
3. Grade C : Nonheaded anchor bolts, either bent or straight, having properties conforming
to specification A 36 (tensile strength of 58 to 80 ksi (400 to 550 MPa)) and intended for
structural anchorage purposes.

4.2.2 Washer & Nuts

1. Grade A and B bolts and studs 1½ inch in diameter or less, shall be tested full size and
shall conform to the requirement for tensile strength.
2. Grade A and B bolts and studs less than three diameters in length or bolts with drilled or
undersize heads are not subject to tensile test.
3. The tensile requirement of anchor bolt are shown on table below.

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Table 4. Tensile Requirements for Full Size Bolts and Studs

Bolt Size Threads Stress Tensile strength (lbf)
(inch) per inch Area Grade A, min Grade B
(inch2) min. max.
1/4 20 0.0318 1900 1900 3180
5/16 18 0.0524 3100 3100 5240
3/8 16 0.0775 4650 4650 7750
7/16 14 0.1063 6350 6350 10630
1/2 13 0.1419 8500 8500 14190
9/16 12 0.182 11000 11000 18200
5/8 11 0.226 13550 13550 22600
3/4 10 0.334 20050 20050 33400
7/8 9 0.462 27700 27700 46200
1 8 0.606 36350 36350 60600
1 1/8 7 0.763 45800 45800 76300
1 1/4 7 0.969 58150 58150 96900
1 3/8 6 1.155 69300 69300 115500
1 1/2 6 1.405 84300 84300 140500
1 3/4 5 1.90 114000 114000 190000
2 4 1/2 2.50 150000 150000 250000
2 1/4 4 1/2 3.25 195000 195000 325000
2 1/2 4 4.00 240000 240000 400000
2 3/4 4 4.93 295800 295800 493000
3 4 5.97 358200 358200 597000
3 1/4 4 7.10 426000 426000 710000
3 1/2 4 8.33 499800 499800 833000
3 3/4 4 9.66 579600 579600 966000
4 4 11.08 664800 664800 1108000

Area calculated from the equation:

As = 0.7854 (D – (0.9743/n))2
Where:
As = stress area
D = nominal diameter of bolt
N = threads per inch

4.2.3 Number of Tests

The manufacturer shall make sample inspections to ensure that the product conforms to the
requirement. Additional test of individual shipments of material are not ordinarily contemplated.
When additional tests are specified on the purchase order, a lot, for purposes of selecting test
samples, shall consist of all material offered for inspection at one time that has the following
common characteristics:
1. One type of item
2. One nominal size
3. One nominal length of bolts and studs
4. From each lot, the number of tests for each requirement shall be as follow:

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Table 5. Number of Tests for Each Requirement

Number of Pieces in Lot Number of Samples

800 and under 1

801 to 8000 2
8001 to 22000 3
Over 22000 5

Grade A and B bolts and studs shall be tested in accordance with test methods F 606. Grade
C nonheaded anchor bolts shall have machines specimen tension tests made on the bolt body
or on the bar stock used for making the anchor bolts. Test on finished anchor bolts shall be
made in accordance with Test Methods F 606 and tests on bar stock in accordance with
Specification A 36/A 36M and Test Methods A 370.

4.2.4 Storing

The anchor bolt shall be stored in such a manner as to prevent deterioration and corrosion.
Anchor bolt shall be preferred stored in warehouse in dry condition. Any bag, package or
container that has been damaged shall be rejected.

4.3 Grouting

4.3.1 Types of Grout

The following three types of grout shall be used for grouting of structures and equipment:
1. Sand cement grout

This shall be applicable to the following:

a. Pipe supports, electrical supports, and supports for crossovers, not exceeding 6 feet
height
b. Supports for small operating platform not exceeding 6 feet height and not supporting
any equipment
c. Other minor steel structures like strairs, etc.

2. Epoxy grout

Epoxy grout shall be apllicable for all reciprocating equipment and large rotating equipment
or on rotating equipment where epoxy grout is recommended by the vendor.

3. Non-shrink metallic grout

This shall be applicable to equipment grouting where epoxy grout can not be used due to
constant operating temperatures above 550C.

4.3.2 Grouting Sequences

Following shall be ensured prior to installation of base frames/plates and grouting:

a. Concrete foundations shall have been cured for at least 7 days.
b. Concrete surfaces shall be prepared for grouting by chipping back to sound concrete. The
surface shall be clean with all laitance, grease, oil, dirt, or loose aggregate removed prior
to setting leveling plates.
c. Set all leveling plates to the proper elevation. The number and type of levelling plates
should be determined in accordance with the recommendations of the equipment
manufacturer or other project documents.

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d. Concrete surfaces on which cement-based grout is to be placed shall be cleaned properly.

The surface shall then be scrubbed with clean water until the puddles in the irregularities
are clear. After cleaning has been completed and the item to be grouted has been placed,
levelled, and accepted, the top surface of concrete shall be thoroughly soaked with water
for 24 hours.

4.3.3 Formwork

Formwork shall be provided for grout and shall be compatible with the method of placing grout
specified herein. Formwork shall be designed for rapid, continuous, and complete filling of
space to be grouted. Formwork shall not be butted against a base plate or equipment base
but shall allow at least 25 mm above the bottom of the adjacent base plate. Forwork shall have
a chamfer strip attached where a chamfered edge is required.

4.3.4 Specific Requirements for Sand-Cement Grout

a. Material
Grout is a mixture of cement and sand with pouring consistency. Sand for Portland cement
grout shall be natural sand, and shall meet all requirements of ASTM C 33. The fineness
modulus is defined as the sum of the cumulative percentages retained on sieves number
4, 8, 16, 30, 50, and 100, divided by 100. Portland cement shall conform to ASTM C 150
type I, II, IV, or V. Minimum compressive strength, f’c, of grouting is 52 MPa in 28 days.
b. Mixing
Ingredients shall be thoroughly dry-mixed before adding water. The proportion of the mix
depends on the thickness of the grout to be placed and shall be as follows:
Table 6. Proportion of Mixing of Grout
Thickness of grout Sand – Cement Water Cement Ratio
Ration ( by volume) (by sack)
Less than 25 mm 1 to 1 5
25 mm and over 2 to 1 6

c. Placing
When placing grout the temperature of the foundation, base plate and grout shall be within
the temperature range of 50C to 320C and to be maintained for 3 days following grouting.

4.3.5 Specific Requirements for Epoxy Grout

a. Material
Epoxy grout shall be a proportioned, factory packaged product consisting of specially
formulated resin, hardener and aggregate compliant. Minimum compressive strength, f’c,
of grouting is 52 MPa in 28 days
b. Approved Products
These approved products shall be used but not limited as:
 Master flow 648CP manufactured by PT. MBT Indonesia
 Sikadur 42 manufactured by Sika Chemical Corporation
 Fosroc EP120 manufactured by Fosroc Corporation
c. Mixing
Epoxy materials shall be mixed in a well-ventilated area. All epoxy grout components shall
be conditioned to a temperature range between 210C to 300C prior to mixing. The entire
hardener shall then be added to the entire resin component and thoroughly mixed for to 2
to 3 minutes with a low and consistent speed mixer. Mixed resin and hardener shall then
be put into a clean mortar mixer or wheelbarrow and the entire bag of aggregate added.
Mix until aggregate is completely wetted.

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d. Placing
When placing grout the temperature of the foundation, base plate and grout shall be within
the temperature range of 50C to 320C and to be maintained for 3 days following grouting.
e. Limitations
Epoxy grout is not recommended for placement below 100C. It shall not be applied in
standing water or over surfaces not thoroughly cleaned. Epoxy grout is not recommended
for use in constant operating temperatures above 550C. It shall not be stored below 100C.

4.3.6 Non-Shrink Grout

a. Material
Non-shrink grout shall be a proportioned, factory packaged product consisting of specially
formulated cementious grout with iron aggregate. Minimum compressive strength, f’c, of
grouting is 52 MPa in 28 days
b. Approved Products
These approved products shall be used but not limited as:
 Master flow 880CP manufactured by PT. MBT Indonesia
 Ferrogrout manufactured by L&M Construction Chemicals
c. Performance Characteristics
Non shrink grout shall have a minimum working time of 45 minutes at 230C. Surface
preparation, forming, mixing of grout, maintaining temperature, consistency, placing, and
curing of the grout shall be as per manufacturer’s specifications.

5 INSPECTION, EXAMINATION, AND TESTING

The contrctor shall establish procedures for construction quality control and inspection to
assure conformance to contract requirements.

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