FLSmidth Pty Ltd

67 Randle Road • Pinkenba, Qld 4008 • Australia

Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: PSP-ITP ID:

Equipment: PSP-ITP Revision No.:

Customer:

Customer P.O.:
Date:
Exciter
Project Mgr. Approved:

Project Mgr. Email:

COVER PAGE PSP-ITP
Q.A. Mgr. Approved:

Q.A. Mgr. Email:

INDEX: LEGEND / DEFINITIONS:

PSP-ITP Name Page ID
Document Review (DR): Document review indicates that FLSmidth (FLS) and / or our customer shall review applicable documents that will be part of the final document package. Documents shall be filled out and all work completed prior to review of
these documents.
Cover Page -QA-ITP-000

Casing -QA-ITP-001
Witness Point (W): A Witness Point is defined as an inspection or test that FLS and/or its customers plan to attend. Suppliers are required to notify FLS Quality and / or Project Managers via email of upcoming witness
points within a minimum of the following number of BUSINESS DAYS: (FLS and /or its customers may elect to waive witness of inspections and / or tests.) 10
Top Cover -QA-ITP-002 BUSINESS DAYS
Hold Point (H): A Hold Point is defined as a critical point at which manufacturing, inspection and testing may not proceed without the attendance, or prior written agreement, of FLS and / or it customers. Hold points
Shafts -QA-ITP-003 that are bypassed due to failure of the supplier to provide proper notification shall be reported to FLS for resolution. Suppliers are required to notify FLS Quality and / or Project Managers via email of upcoming hold
points within a minimum of the following number of BUSINESS DAYS:
10
Gears -QA-ITP-004

Bearing Covers -QA-ITP-005

Eccentric Mass -QA-ITP-006

Request for Deviation / Waiver: Deviation / Waiver forms are available (F82458SLC) for submittal. Suppliers performing work for FLS will occasionally find areas that require a deviation, which requires FLS approval prior to manufacturing. Requests for
deviation to contract requirements shall be submitted by the supplier to FLS for review and disposition. Such request shall be submitted to the QA / QC department via email. Work is not to continue until approval has been received.
Guards -QA-ITP-007

Surface Treatment -QA-ITP-008

Exciter Assembly -QA-ITP-009

Non-Conformances: Any material or product that does not meet the requirements of the purchase order, engineering drawings or this PSP-ITP shall be documented and submitted to FLS QA / QC department for disposition and resolution. Work is not to
resume on the item in question until a resolution is determined, agreed upon and documented. Questions can be submitted to the FLS QA / QC department via email.
Factory Acceptance Testing -QA-ITP-010

Final Inspection -QA-ITP-011

MDR: A MDR (Manufacturing Data Report) shall be submitted prior to shipment to FLS Quality and / or Project Managers.
Document References -QA-ITP-012
**Records containing proprietary information, including dimensional inspection documents, will only be available for review at the manufacturing facility. NO COPIES OR PHOTOGRAPHS ALLOWED.

INSPECTION AND EXPEDITING:

Inspection and expediting activities may be carried out by FLSmidth customers, as well as representatives of higher level organizations within our customers’ supply chain. This section shall establish and communicate clear guidelines for protocol,
including introduction of participants, establishment of lines of communications, and types of information exchange needed to ensure the efficient and effective execution of supplier surveillance activities.

1. INTRODUCTION AND COMMUNICATION

1.1 Customers are requested to advise the FLSmidth Quality and / or Project Managers of the following information regarding personnel requiring access to our suppliers’ facilities. This includes personnel representing higher level organizations within
our customer’s chain, when applicable. Failure to provide this information may result in our suppliers’ refusal to permit entry to their facility.
1.1.1 The name(s) of the organization(s) who employ such personnel.
1.1.2 The name(s) and title(s) of inspection and expediting personnel.
1.1.3 The scope of assignment, i.e. inspection only, expediting only, inspection and expediting, itinerant or resident status, etc.
1.1.4 Date and Scope of initial visit.
1.2 We request that all contact and visits be scheduled through chris.henley@flsmidth.com or robert.myles@flsmidth.com. Please note the customer PO, project name, and FLS project number in the subject. Subsequent visits may be scheduled with
the agreement of all concerned parties.
1.3 Inspection personnel are requested not to communicate directly with the FLSmidth Quality Manager, unless FLSmidth and its suppliers have mutually agreed to such an arrangement in advance.
2. DOCUMENTATION
2.1 FLSmidth customers are requested to inform their nominated representatives of current contract quality document approval status, prior to initial visit.
2.2 FLSmidth customers are requested to provide copies of all current contract quality documents to their nominated representatives.
3. INSPECTION AND EXPEDITING VISITS
3.1 FLSmidth agrees to provide inspection and expediting personnel with current copies of manufacturing schedules, and inspection and tests plans (ITP’s) during their visit.
3.2 Proprietary documents, such as manufacturing drawings and technical specifications, may be reviewed by our customer’s representative during their visits. Copies of proprietary documents will not be provided. Photographing of proprietary
documents is not permitted and photographing of equipment is limited to customer purchased equipment as approved by FLSmidth and FLSmidth's suppliers.
3.3 Records of prior occurring inspection and test activities may be reviewed during the inspector’s visit. Final copies of inspection and test reports will be provided after review and approval by FLSmidth.
4. INFRASTRUCTURE
4.1 FLSmidth will make every effort to assist its customer representatives in the performance of their assigned tasks. However, FLSmidth and its suppliers cannot guarantee the provision of a suitable and adequate infrastructure for the purpose of
external communications, report writing, lounging, etc.
4.2 FLSmidth and its suppliers are not obliged to provide transportation service, and/or meals, etc. for inspection and expediting personnel, unless stated in the contract.
4.3 It is the supplier's responsibility to facilitate the inspection process, making all of the preparations that are necessary to effectively carry out inspection activities as planned. As a minimum, these preparations shall include:
4.3.1 Preparing the work piece that is to be inspected.
4.3.2 Providing the necessary inspection, measuring, and test equipment.
4.3.3 Providing logistical support for transport and positioning of the work piece.

Form F82541SLC, Rev 1 Page 1 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 001 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Casing Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to supplier are correct
IFC Drawing
IFC Drawings match Drawing register
1.2 Drawing Revisions
numbers and revision
Purchase order
Purchase order with updated
revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant Australian standard and Specifications and Specifications BOL, Photos and
DR
drawings, Stored appropriately.
Reports

(3) Casting
Signed ITP
Casing is compliant to FLS acceptance
3.1 Casting
criteria.
IFC Drawing / P775 or P774 IFC Drawing / P775 or P774 Signed IFC W
Drawings

(4) Machining

Form F82541SLC, Rev 1 Page 2 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Signed IFC
4.1 Surface Finish Surface finish as per IFC drawing. IFC Drawing IFC Drawing
Drawing/s
DR

1000725109

(5) Dimensional Inspection

Item to conform to IFC drawing and

capable of meeting dimensional tolerances Signed IFC
5.1 Dimensional Check/s
listed after machining.
FLS IFC Drawings FLS IFC Drawings
Drawing/s
W

1000725109

(6) Visual & Non-Destructive Testing

Inspection & NDT

6.1 Visual Inspection Conduct 100% Visual Inspection P1954 P1954
Reports.
DR

Inspection & NDT

6.2 NDT Ultrasonic Examination P775 or P774 P775 or P774
Reports.
DR

(7) Surface Treatment

Surface preparation shall be per greater
requirement of FLS and manufacturers IFC Drawings
7.1 Surface Preparation standard requirements, and applicable 1000511047 IFC Drawings 1000725109 DR
specification. (AS APPLICABLE)

Parts are undercoated as per Paint Paint Specification

7.2 Surface Treatment
specifications
IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR

Form F82541SLC, Rev 1 Page 3 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

All finished coatings shall be visually

inspected for appearance, sag, or other
visible defects. All coating shall be Paint Specification
7.3 Surface Inspection inspected to FLSmidth requirements. Dry IFC Drawings / 1000511047 Document Paint Reports DR
film thickness to be recorded between FLS W 86 AUS
coatings. (AS APPLICABLE)

(8) Final Acceptance of Casing

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawing/
8.1 Final Inspection
records, material certificates, part stamped
IFC Drawings
1000725109 Records, Signed DR
with PO and mark number ITP

(9) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s,
ITP, NCR's, TQ's and
9.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's
Inspection Records Signed ITP DR

9.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 4 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 002 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Top Cover Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to supplier are correct
IFC Drawing
IFC Drawings match Drawing register
1.1 Drawing Revisions
numbers and revision
Purchase order
Purchase order with updated
DR

revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant Australian standard and Specifications and Specifications BOL, Photos and
DR
drawings, Stored appropriately.
Reports

(3) Casting
Signed ITP
Casing is compliant to FLS acceptance
3.1 Casting
criteria.
IFC Drawing / P775 or P774 IFC Drawing / P775 or P774 Signed IFC W
Drawings

(4) Machining

Form F82541SLC, Rev 1 Page 5 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Signed IFC
4.1 Surface Finish Surface finish as per IFC drawing. IFC Drawing IFC Drawing
Drawing/s
DR

1000725283

(5) Dimensional Inspection

Item to conform to IFC drawing and

capable of meeting dimensional tolerances Signed IFC
5.1 Dimensional Check/s
listed after machining.
FLS IFC Drawings FLS IFC Drawings
Drawing/s
W

1000725283

(6) Visual & Non-Destructive Testing

Inspection & NDT

6.1 Visual Inspection Conduct 100% Visual Inspection P1954 P1954
Reports.
DR

Inspection & NDT

6.2 NDT Ultrasonic Examination P775 or P774 P775 or P774
Reports.
DR

(7) Surface Treatment

Surface preparation shall be per greater
requirement of FLS and manufacturers IFC Drawings
7.1 Surface Preparation standard requirements, and applicable 1000511047 IFC Drawings 1000725283 DR
specification. (AS APPLICABLE)

Parts are undercoated as per Paint Paint Specification

7.2 Surface Treatment
specifications
IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR

(8) Final Acceptance of Top Cover

Form F82541SLC, Rev 1 Page 6 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawings
8.1 Final Inspection records, material certificates and stamped IFC Drawings 1000725283 Records, Signed DR
with PO and mark number ITP

(9) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s,
ITP, NCR's, TQ's and
9.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's Inspection Records Signed ITP DR

9.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 7 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 003 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Shafts Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to supplier are correct
IFC Drawing
IFC Drawings match Drawing register
1.1 Drawing Revisions
numbers and revision
Purchase order
Purchase order with updated
H H

revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

(3) Dimensional Inspection

Form F82541SLC, Rev 1 Page 8 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Item to conform to IFC drawing and Signed IFC

IFC Drawing IFC Drawing / 1000725129
3.1 Dimensional Check/s capable of meeting dimensional tolerances Drawing/s W
listed after machining.
1000725129

(4) Surface Treatment

Rust Inhibitor applied to all machined IFC Drawing IFC Drawing
4.1 Surface Treatment
surfaces IFC Drawing DR

(5) Final Acceptance of Shaft

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawing
5.1 Final Inspection
records, material certificates, part stamped
IFC Drawing Records, Signed DR
with PO and mark number ITP

(6) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s, ITP, NCR's, TQ's and
6.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's Inspection Records Signed ITP DR

6.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 9 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 004 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Gears Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to supplier are correct
IFC Drawing
IFC Drawings match Drawing register
1.1 Drawing Revisions
numbers and revision
Purchase order
Purchase order with updated
H H

revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

(3) Dimensional Inspection

Form F82541SLC, Rev 1 Page 10 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Item to conform to IFC drawing and Signed IFC

IFC Drawing IFC Drawing / 1000683278
3.1 Dimensional Check/s capable of meeting dimensional tolerances Drawing/s W
listed after machining.
1000683278

(4) Surface Treatment

Signed IFC
Rust Inhibitor applied to all machined IFC Drawing IFC Drawing
4.1 Surface Treatment
surfaces Drawing/s DR
1000683278

(5) Final Acceptance of Gears

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawing
5.1 Final Inspection
records, material certificates, part stamped
IFC Drawing Records, Signed DR
with PO and mark number ITP

(6) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s, ITP, NCR's, TQ's and
6.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's Inspection Records Signed ITP DR

6.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 11 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 005 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Bearing Covers Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to supplier are correct IFC Drawing IFC Drawings match Drawing register
1.1 Drawing Revisions
numbers and revision
Purchase order
Purchase order with updated
DR

revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant Australian standard and Specifications and Specifications BOL, Photos and
DR
drawings, Stored appropriately.
Reports

(3) Casting
Signed ITP
Casing is compliant to FLS acceptance
3.1 Casting
criteria.
IFC Drawing / P775 or P774 IFC Drawing / P775 or P774 Signed IFC W
Drawings

(5) Machining
Signed IFC
4.1 Surface Finish Surface finish as per IFC drawing. IFC Drawing IFC Drawing
Drawing/s
W

1000725280
Form F82541SLC, Rev 1 Page 12 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(6) Dimensional Inspection

Item to conform to IFC drawing and

capable of meeting dimensional tolerances FLS IFC Drawings / Signed IFC
5.1 Dimensional Check/s
listed after machining.
FLS IFC Drawings
1000725280 Drawing/s
DR

1000725280

(8) Visual & Non-Destructive Testing

Inspection & NDT

6.1 Visual Inspection Conduct 100% Visual Inspection P1954 P1954
Reports.
DR

Inspection & NDT

6.2 NDT Ultrasonic Examination P775 or P774 P775 or P774
Reports.
DR

(7) Surface Treatment

Surface preparation shall be per greater
requirement of FLS and manufacturers IFC Drawings
7.1 Surface Preparation
standard requirements, and applicable
1000511047
IFC Drawings 1000725280 DR
specification. (AS APPLICABLE)

Parts are undercoated as per Paint Paint Specification

7.2 Surface Treatment
specifications
IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR

All finished coatings shall be visually

inspected for appearance, sag, or other Paint Specification
visible defects. All coating shall be
7.3 Surface Inspection inspected to FLSmidth requirements. Dry IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR
film thickness to be recorded between
coatings. (AS APPLICABLE)

(8) Final Acceptance of Casting

Form F82541SLC, Rev 1 Page 13 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawing / 1000725280
8.1 Final Inspection records, material certificates, part stamped IFC Drawings Records, Signed DR
with PO and mark number ITP

(9) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s,
ITP, NCR's, TQ's and
12.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's Inspection Records Signed ITP DR

12.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 14 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 006 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Eccentric Mass Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to fabricator are IFC Drawing IFC Drawings match Drawing register
1.1 Drawing Revisions
correct numbers and revision
Purchase order
Purchase order with updated
revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

(3) Machining
Signed IFC
3.1 Surface Finish Surface finish as per IFC drawing. IFC Drawing IFC Drawing
Drawing/s
W

1000725281

(4) Dimensional Checks

Form F82541SLC, Rev 1 Page 15 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Item to conform to IFC drawing and Signed IFC

IFC Drawing IFC Drawing / 1000725281
4.1 Dimensional Check/s capable of meeting dimensional tolerances
listed after machining.
Drawing/s DR
1000725281

(5) Surface Treatment

Surface preparation shall be per greater IFC Drawings
requirement of FLS and manufacturers
5.1 Surface Preparation
standard requirements, and applicable
1000511047
IFC Drawings 1000725109 DR
specification. (AS APPLICABLE)

Paint Specification
Parts are undercoated as per Paint
5.2 Surface Treatment specifications IFC Drawings / 1000511047 Document Paint Reports DR
FLS W 86 AUS

All finished coatings shall be visually

inspected for appearance, sag, or other
visible defects. All coating shall be Paint Specification
5.3 Surface Inspection inspected to FLSmidth requirements. Dry IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR
film thickness to be recorded between
coatings. (AS APPLICABLE)

(6) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s, ITP, NCR's, TQ's and
6.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's
Inspection Records Signed ITP DR

6.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 16 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 006 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Eccentric Mass Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to fabricator are IFC Drawing IFC Drawings match Drawing register
1.1 Drawing Revisions
correct numbers and revision
Purchase order
Purchase order with updated
revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

(3) Machining
Signed IFC
3.1 Surface Finish Surface finish as per IFC drawing. IFC Drawing IFC Drawing
Drawing/s
W

1000725281

(4) Dimensional Checks

Form F82541SLC, Rev 1 Page 17 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Item to conform to IFC drawing and Signed IFC

IFC Drawing IFC Drawing / 1000725281
4.1 Dimensional Check/s capable of meeting dimensional tolerances
listed after machining.
Drawing/s DR
1000725281

Item to conform to IFC drawing and Signed IFC

IFC Drawing IFC Drawing / 1000725281
4.2 Mass Check capable of meeting mass tolerances on
drawing
Drawing/s DR
1000725281

(6) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s, ITP, NCR's, TQ's and
6.1 Documentation NCR’s, records & associated ITP, NCR's, TQ's Inspection Records Signed ITP DR
documentation is accepted.

6.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 18 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 007 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Guards Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Approved IFC
IFC Drawings issued to fabricator are IFC Drawing IFC Drawings match Drawing register
1.1 Drawing Revisions
correct numbers and revision
Purchase order
Purchase order with updated
revisions

(2) Materials Receipt, Handling and Storage

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

Welding Consumables shall be stored as

per manufacturers recommendations, Consumable
AWS D1.1; 2015 /
2.2 Welding Consumables consumable certificates retained for
inclusion in MDR and batch numbers
AWS D1.1; 2015 / 1000531489 1000531489 Certification
recorded.

Form F82541SLC, Rev 1 Page 19 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(3) Dimensional Inspection

Item to conform to IFC drawing and Signed IFC
IFC Drawing IFC Drawing / 1000725282
3.1 Dimensional Check/s capable of meeting dimensional tolerances
listed after machining.
Drawing/s W
1000725282

(4) Surface Treatment

Signed IFC
Rust Inhibitor applied to all machined IFC Drawing IFC Drawing
4.1 Surface Treatment
surfaces Drawing/s DR
1000725282

(5) Final Acceptance of Fabrication

Review all inspection records including Inspection

dimensions control sheets, visual and NDT IFC Drawing
5.1 Final Inspection
records, material certificates, part stamped
IFC Drawing Records, Signed DR
with PO and mark number ITP

(6) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s,
ITP, NCR's, TQ's and
6.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's
Inspection Records Signed ITP DR

6.2 MDR Documentation Supplier provided MDR documentation Purchase Order / Supplier ITP Signed off MDR Supplier Final MDR DR

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 20 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 008 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Guards Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

Review of supplier's ITP based on FLS

FLS Engineering Drawings and
FLS Engineering Drawings Approved Supplier
1.1 Review of ITP Engineering Specifications, Drawings and
Quality Documents. Specifications, 1000531489
and Specifications,
1000531489 ITP
H H

Fabricator submitted weld procedure Approved WPS &

AWS D1.1; 2015 /
1.2 Weld Procedures specifications (WPS) & procedure
qualification records (PQR) & register.
AWS D1.1; 2015 / 1000531489 1000531489 PQR
DR

Submit Welder Qualifications Test (WQT) AWS D1.1; 2015 / Approved WQT
1.3 Welder Qualifications and Register AWS D1.1; 2015 / 1000531489 1000531489 Qualifications
DR

Approved IFC
IFC Drawings issued to fabricator are
IFC Drawing
IFC Drawings match Drawing register
1.4 Drawing Revisions
correct numbers and revision
Purchase order
Purchase order with updated
revisions

(2) Materials Receipt, Handling and Storage

Form F82541SLC, Rev 1 Page 21 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

All materials shall be new and unused, free

Material
Material Certifications, from rust and excessive mill scale, be to FLS Engineering Drawings and FLS Engineering Drawings Certificates,
2.1 Type & Traceability the relevant US standard and drawings, Specifications and Specifications BOL, Photos and
DR
Stored appropriately.
Reports

Welding Consumables shall be stored as

per manufacturers recommendations, Consumable
AWS D1.1; 2015 /
2.2 Welding Consumables consumable certificates retained for
inclusion in MDR and batch numbers
AWS D1.1; 2015 / 1000531489 1000531489 Certification
recorded.

(3) Shop Fabrication

Fabrication of components shall conform Signed ITP
to AWS D1.1;2015 and Manufacturing AWS D1.1; 2015 /
3.1 Fabrication drawings unless specified otherwise on the AWS D1.1; 2015 / 1000531489 1000531489 Signed IFC W
drawings. Drawings

Cutting of all beams and columns to be

done with cold cut saw no oxy fuel cutting, AWS D1.1; 2015 / Photos and
3.2 Material Cutting weld preparations should be machined or AWS D1.1; 2015 / 1000531489 1000531489 Reports
W
ground, no shearing allowed on any parts.

All cut edges to be ground with 2mm

radius, all flame cut edges to be minimum AWS D1.1; 2015 / Photos and
3.3 Material Cutting class 1 cut and ground to remove all
notches and scale, only oxy propane to be
AWS D1.1; 2015 / 1000531489 1000531489 Reports
W

used for cutting (no acetylene permitted)

Form F82541SLC, Rev 1 Page 22 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Pre-welding dimensional check to be

conducted

• an allowance to be made for longitudinal

shrinkage of approximately 2mm for cross
beams, drive beams, back members, AWS D1.1; 2015 /
deflector lips AWS D1.1; 2015 / 1000531489 / Photos and
3.4 Pre-Dimensional Checks Pre-welding dimensional check to be IFC Drawings 1000531489 /
IFC Drawings Reports
W
conducted
• an allowance to be made for longitudinal
shrinkage of approximately 2mm for cross
beams, drive beams, back members,
deflector lips

Pre-welding joint inspection, joint

configuration, fit-up & alignment as per IFC AWS D1.1; 2015 /
AWS D1.1; 2015 / 1000531489 /
3.5 Pre-Weld Joint Inspection drawing, WPS andAWS D1.1; 2015 and to
allow final machining tolerances to be IFC Drawings 1000531489 /
IFC Drawings
Signed ITP W

achieved.

No temporary attachments allowed on any

sections, all sites of temporary AWS D1.1; 2015 /
3.6 Temporary Attachments attachments must be reported, and arc AWS D1.1; 2015 / 1000531489 1000531489 Signed ITP
strikes to be MPI tested

(4) Welding
Welding to be performed by qualified AWS D1.1; 2015 / Approved WQT &
4.1 Welder Qualifications
welder in accordance with approved WPS
AWS D1.1; 2015 / 1000531489
1000531489 WPS
DR

Welding parameter verification to include

checks on
• Consumable – gas and filler metal
• Check preheat (only oxy propane to be AWS D1.1; 2015 /
4.2 Welding Verification used for heating (no acetylene permitted) AWS D1.1; 2015 / 1000531489
1000531489 Approved WPS DR
• Check amp, volts, travel speed, run
placement
• Check position conforms to WPS

Stop/Starts to be in accordance with AWS AWS D1.1; 2015 /

4.3 Welding Stop/Starts
D1.1; 2015
AWS D1.1; 2015 / 1000531489
1000531489 Signed ITP W

(5) Dimensional Inspection after welding pre PWHT and machining

Form F82541SLC, Rev 1 Page 23 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Item to conform to IFC drawing and

capable of meeting dimensional tolerances
listed after machining, if straightening is
required must be completed before PHWT
(only oxy propane to be used for
straightening, no acetylene permitted, no AWS D1.1; 2015 / 1000531489 / AWS D1.1; 2015 / Signed IFC
5.1 Dimensional Check/s
water quenching permitted) IFC Drawings
1000531489 /
Drawing/s
W
• Side plates to be flat IFC Drawings
• All beams to meet ASTM Sweep l/1000
or3mm whichever is greater, Camber
l/1000 or 10mm whichever is less

(6) Visual & Non-Destructive Testing

Conduct 100% Visual of components to
AWS D1.1; 2015 Clause 6 Text 6.9 Table
6.1, all welding repairs to be completed AWS D1.1; 2015 / Inspection & NDT
AWS D1.1; 2015 / 1000531489 /
6.1 Visual Inspection pre-PWHT, all toes to be smoothly IFC Drawings 1000531489 /
Reports.
DR
blended, no undercut allowed, all welds to IFC Drawings
be correct size, no stop starts with 20mm
of end of gussets

6.2 NDT NDT to be conducted Post PWHT 1000531489 1000531489 Signed ITP DR

Dressing of material not to follow AWS AWS D1.1; 2015 /

6.3 Material Dressing D1.1; 2015, and must be smoothly blended AWS D1.1; 2015 / 1000531489 1000531489 Signed ITP W

(7) PWHT

Form F82541SLC, Rev 1 Page 24 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

PWHT to be carried out on all welded

components by approved sub-contractor,
to approved PWHT methodology
580-620C hold temp, 1hr / 25mm hold
time (min 1hr), heating and cooling rates
as per 1000531489
Placement of thermocouples must be
7.1 PWHT direct on components and must provide 1000531489 1000531489 PWHT Reports DR
representative sample of temperature of
components
All components need to be supported
adequately to prevent distortion
Side Plates should be PWHT whilst still
bolted back to back and should be stood
vertically whilst adequately supported.

(8) Non-Destructive Testing

Conduct % UT/MPI in accordance with SOP

1000531489, acceptance criteria AWS
D1.1; 2015, must be approved supplier AWS D1.1; 2015 /
8.1 UT/MPI with ASNT ACCP certification (or approved
equivalent) and technician to be ASNT
AWS D1.1; 2015 / 1000531489
1000531489 NDT Reports DR

ACCP qualified (or approved equivalent) to

the appropriate level

(9) Machining Quality Verification

Verify that dimensions, including surface FLS Engineering Drawings Signed
Verification of Final FLS Engineering Drawings and
9.1 Dimensions finishing, are in accordance with FLS Specifications, 1000531489 and Specifications, ITP/Supplier Check W
drawings and specifications. 1000531489
sheet

Signed
9.2 Hole Checks All holes to have 1mm x 45degree chamfer 1000531489 1000531489 ITP/Supplier Check W
sheet

(10) Surface Treatment

Surface preparation shall be per greater IFC Drawings
requirement of FLS and manufacturers FLS Charleston Paint Spec. 05032014 1000531489 /
10.1 Surface Preparation standard requirements, and applicable or AU Paint Spec. 1000511047 IFC Drawings F82427SLC DR
specification. (AS APPLICABLE)

Form F82541SLC, Rev 1 Page 25 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Parts are undercoated as per Paint Paint Specification

10.2 Surface Treatment
specifications
Installation Layout Drawing
Document F82427SLC DR

All finished coatings shall be visually

inspected for appearance, sag, or other Installation Layout Drawing IFC Drawings
FLS Charleston Paint Spec. Photos and
visible defects. All coating shall be IFC Drawings
10.3 Surface Inspection inspected to FLSmidth requirements. Dry FLS Charleston Paint Spec. 05032014 05032014 or AU Paint Spec.
1000511047 Reports
DR
film thickness to be recorded between or AU Paint Spec. 1000511047
coatings. (AS APPLICABLE)

(11) Final Acceptance of Fabrication

Review all inspection records including

dimensions control sheets, visual and NDT
records, material certificates, PWHT Inspection
AWS D1.1; 2015 /
11.1 Final Inspection records, component to be free from twist
and distortion, ensure PWHT vent holes
AWS D1.1; 2015 / 1000531489
1000531489 Records, Signed DR

are filled and stamped with PO and mark ITP

number

On site check that all finished fabrications

shall have met FLS requirements, including FLS Engineering Drawings and FLS Engineering Drawings
11.2 Final Inspection
dimensional, welding, and painting when Specifications and Specifications Signed ITP W DR
applicable.

(12) Finalise Documentation Acceptance

Sign off this ITP after ensuring all TQ’s,
ITP, NCR's, TQ's and
12.1 Documentation NCR’s, records & associated
documentation is accepted.
ITP, NCR's, TQ's Inspection Records Signed ITP DR

Signed Release
12.2 Release Certificate Inspection Release Certificate to be issued. Certificate of Conformance Certificate of Conformance
Certificate
DR

Fabricator Final
12.3 MDR Documentation Fabricator provided MDR documentation Purchase Order / Fabricator ITP Signed off MDR
MDR
DR

(13) Packaging
Form F82541SLC, Rev 1 Page 26 of 37
FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria (1)
FLS Checklist ,PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

All parts will be tagged/marked with a

weather resistant tag. All machined
surfaces require corrosion preventative
coatings and wood protection on flanges Purchase Order, FLS Photos and
13.1 Packaging Requirements (As applicable). All nuts, bolts, screws,
gaskets, and other hardware supplied
Purchase Order
Engineering Drawings Reports
DR

packed and identified as applicable.

Photographs of equipment on trailers or in
shipping containers.

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 27 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 009 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Surface Treatment Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

Customer
No. Activity Notes / Description of Controlling Acceptance Supplier Date
& Initials if W H DR
FLS Initials & Date
W H DR
Initials
Activity Specification Criteria FLS Checklist(1),PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) Documentation
Surface preparation shall be per greater IFC Drawings
requirement of FLS and manufacturers
1.1 Surface Preparation
standard requirements, and applicable
1000511047
IFC Drawings 1000725109 DR
specification. (AS APPLICABLE)

Before parts are Top Coated, undercoat Paint Specification

surface is inspected for coverage, Photos and
1.2 Surface Inspection imperfections, appreance, sag, or other IFC Drawings / 1000511047 Document
FLS W 86 AUS Reports
DR
visible defects.

Paint Specification
Parts are undercoated as per Paint
1.3 Surface Treatment specifications IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR

All finished coatings shall be visually

inspected for appearance, sag, or other
visible defects. All coating shall be Paint Specification
1.4 Surface Inspection inspected to FLSmidth requirements. Dry IFC Drawings / 1000511047 Document
FLS W 86 AUS
Paint Reports DR
film thickness to be recorded between
coatings. (AS APPLICABLE)

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 28 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 011 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Exciter Assembly Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

FLS Initials & Customer
Notes / Description of Controlling Acceptance Supplier Date Date Initials
No. Activity & Initials if W H DR W H DR
Activity(2) Specification(2) Criteria (1)
FLS Checklist , PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) PRE MANUFACTURING DOCUMENT REQUIREMENTS

FLS Engineering Drawings FLS Engineering Drawings Signed Job
Review Pre-Assembly Checklist has been
1.1 Review of CheckList
completed for all components
and Specifications, Pre- and Specifications, Pre- Traveller or Signed W
Assembly Checklist Assembly Checklist
1000726147

Review and confirm the FLSmidth job FLS Engineering Drawings FLS Engineering Drawings Signed Job
1.2 Job Traveller traveller is complete and correct and Specifications, and Specifications,
Traveller
W
FLS Job Traveller FLS Job Traveller

(2) Assembly

Signed Assembly
FLS Engineering Drawings Checklist
2.1 Checks during Assembly Refer to Assembly Checklist and Specifications 1000727306
Signed Exciter Test
W

Form 1000704479

Form F82541SLC, Rev 1 Page 29 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

FLS Initials & Customer
Notes / Description of Controlling Acceptance Supplier Date Date Initials
No. Activity & Initials if W H DR W H DR
Activity(2) Specification(2) Criteria (1)
FLS Checklist , PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

FLS Engineering Drawings Signed Job

Inspected all fasteners are torqued to the FLS Engineering Drawings
2.2 Bolt Torques
correct settings and Specifications
and Specifications Traveller or Signed W
1000727306
1000726146

FLS Engineering Drawings Signed Job

FLS Engineering Drawings
2.3 Oil Level Check oil has been added to the exciter
and Specifications
and Specifications
1000727306
Traveller or Signed W
1000726146

(3) Assembly Inpsection

Verify that the assembly checklist and is FLS Engineering Drawings

completed for the exciter assembly and FLS Engineering Drawings Signed Job
3.1 Assembly Checks
are in accordance with FLS drawings and and Specifications
and Specifications
Traveller
W
specifications. 1000727306

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 30 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 019 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Factory Acceptance Testing (FAT) Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

FLS Initials & Customer
Notes / Description of Controlling Acceptance Supplier Date Date Initials
No. Activity & Initials if W H DR W H DR
Activity(2) Specification(2) Criteria (1)
FLS Checklist , PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) Pre-Testing DOCUMENT REQUIREMENTS

Verify that the final exciter assembly FLS Engineering Drawings Signed Job
1.1 Exciter Assembly checklist is completed and is in accordance and Specifications - Traveller or Signed DR
with FLS drawings and specifications.
1000726146

(2) Pre-Start Checks

Verify that the machine is isolated and FLS Engineering Drawings FLS Engineering Drawings Signed F3135
2.1 Pre-Start Checklist
perform pre-start checklist and Specifications
and Specifications
1000703911, 1000703910
W

(3) Testing/Verification
Conduct Run test and vibration test as per FLS Engineering Drawings Signed Exciter
3.1 Run Test WS3, LE/LSK Exciter Testing (1000703911, and Specifications P 3507
Testing Form
DR
1000703910 ) 1000703911, 1000703910

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 31 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 020 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Final Inspection Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Verification Document: FLSmidth Customer

FLS Initials & Customer
Notes / Description of Controlling Acceptance Supplier Date Date Initials
No. Activity & Initials if W H DR W H DR
Activity(2) Specification(2) Criteria (1)
FLS Checklist , PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

(0) IFC Drawing Number/s:

0.1 IFC Drawings Record IFC Drawing/s

(1) Inspection

Verify that the final Inspection checklist is FLS Engineering Drawings FLS Engineering Drawings
1.1 Visual Inspection completed and is in accordance with FLS
drawings and specifications.
and Specifications and Specifications DR

FLS Engineering Drawings Signed Exciter

Verify that FAT tesing is completed and all
1.2 FAT Testing document completed and signed and Specifications
Testing Form
1000703911, 1000703910

Verify that the exciter tracability report is Signed Job

FLS Engineering Drawings FLS Engineering Drawings
1.2 Tracibility completed and is in accordance with FLS
drawings and specifications. and Specifications and Specifications Traveller
W

Any NCRs have been recorded into the FLS Engineering Drawings
1.3 Non-Conformance Reports system and Specifications NCR Records W

Form F82541SLC, Rev 1 Page 32 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

Verification Document: FLSmidth Customer

FLS Initials & Customer
Notes / Description of Controlling Acceptance Supplier Date Date Initials
No. Activity & Initials if W H DR W H DR
Activity(2) Specification(2) Criteria (1)
FLS Checklist , PSP-ITP,
Photos, Report by Supplier
applicable
See Cover Page for Legend & Customer Notifications

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 33 of 37

FLSmidth Pty Ltd
67 Randle Road • Pinkenba, Qld 4008 • Australia
Tel +61 7 3121 8453
www.flsmidth.com

PROJECT SURVEILLANCE PLAN (PSP) - INSPECTION TEST PLAN (ITP)

FLSmidth Contract No.: 0 PSP-ITP ID: 0 023 (MDR) Manufacturer Data Report to Include:
Equipment: 0 PSP-ITP Revision No.: 0 FLS Checklists(1):
Customer: 0 Procedures
Customer P.O.: 0 Material Certificates (MTR's)
Project Mgr. Approved: 12/30/1899 Reference Documents Initialed ITP
Q.A. Mgr. Approved: 12/30/1899 Photos
Date: 12/30/1899 Reports by Supplier

Controlling Old Document Document Description Document Location

Document Number
FLS W 86 AUS - QC Checking of Painted components Australian Management System
FLS P 942 AUS QSE SOP 7005 Correct Handling and Storage of Screen Components Australian Management System
FLS P 942 AUS QSE SOP 7005 Correct Handling and Storage of Screen Components Australian Management System
FLS P 816 AUS QSE SOP 7141 Guide to the Application of Protective Coatings on Exciters Australian Management System
FLS P770 AUS QSE SOP 8002 Acceptance Criteria of HE Exciter Steel Casting by Visual Inspection
FLS P 774 AUS QSE SOP 8016 Acceptance Criteria of HE Exciter Steel Casting by UE
FLS P 775 AUS QSE SOP 8017 Acceptance Criteria of LSK/LE Exciter S.G. Iron Casting by Mechanical and Ultrasonic Testing Australian Management System
FLS P 3507 AUS - Vibration Acceptance Testing for Exciters Australian Management System
FLS P 301 AUS - Project Engineering Risk Review Australian Management System
FLS P 1954 AUS - Acceptance Criteria of LSK/LE Exciter S.G. Iron Casting by Visual Inspection Australian Management System
FLS F 3135 AUS - Exciter Test – Pre-Start Checklist Australian Management System
FLS F 1964 AUS - Project Engineering Risk Review Form Australian Management System
Exciter Test Form Australian Management System
1000727313 - WS3, Exciter Final Inspection Checklist Enovia
1000727306 - WS3, LE Exciter assembly procedure Enovia
1000726147 - WS3, Exciter Pre-Assembly Checklist Enovia
1000726146 - WS3, Exciter Assembly Checklist Enovia
1000725283 - WS3, Exciter Top Cover Checklist Enovia
1000725282 - WS3, Exciter Oil Flinger/ Spacers Checklist Enovia
1000725281 - WS3, Exciter Eccentric Mass Checklist Enovia
1000725280 - WS3, Exciter Bearing Cover Checklist Enovia
1000725129 - WS3, Exciter Shaft Checklist Enovia
1000725109 - WS3, Exciter Casing Checklist Enovia
1000704479 F3193 Exciter Assembly & Test Report Enovia
1000703910 - WS3, HE Exciter Testing Enovia
1000703911 - WS3, LE/LSK Exciter Testing Enovia
1000683278 - WS3, Exciter
FLSmidth Pty Gear Checklist
Ltd Paint Specifications Enovia
QSE SOP 7149, FLS P 817
1000511047 AUS Enovia
1000728104 - WS3, Exciter Eccentric Mass Insert - Checklist Enovia

Notes:
1: FLSmidth at its discretion has the right to accept supplier Quality forms for any inspection activities provided that they are either an equivalent or meet a higher standard than what is outlined in standard FLSmidth's Checklists or Forms.

Form F82541SLC, Rev 1 Page 34 of 37

FLS W 86 AUS -
QSE SOP
FLS P 942 AUS
7005
QSE SOP
FLS P 942 AUS 7005
QSE SOP
FLS P 816 AUS
7141
QSE SOP
FLS P 775 AUS
8017
FLS P 3507 AUS
FLS P 301 AUS
FLS P 1954 AUS -
FLS F 3135 AUS

FLS F 1964 AUS -

1000727313
1000727306

1000726147

1000726146
1000725283 -
1000725282 -
1000725281 -
1000725280 -
1000725129 -
1000725109 -
1000704479 F3193
1000703911
1000683278 QSE SOP
1000511047 7149, FLS
P 817
AUS
QC Checking of Painted components
Correct Handling and Storage of Screen Components
Correct Handling and Storage of Screen Components
Guide to theCriteria
Acceptance Application of Protective
of LSK/LE Coatings
Exciter S.G. on Exciters
Iron Casting by
Mechanical and Ultrasonic
Vibration Acceptance Testing
Testing of Geared Exciters
Project Engineering Risk Review
Acceptance Criteria of LSK/LE Exciter S.G. Iron Casting by Visual Inspection
Exciter Test – Pre-Start Checklist

Project Engineering Risk Review Form

WS3, Exciter Final Inspection Checklist

WS3, LE Exciter assembly procedure

WS3, Exciter Pre-Assembly Checklist

WS3, Exciter Assembly Checklist

WS3, Exciter Top Cover Checklist
WS3, Exciter Oil Flinger/ Spacers Checklist
WS3, Exciter Eccentric Mass Checklist
WS3, Exciter Bearing Cover Checklist
WS3, Exciter Shaft Checklist
WS3, Exciter Casing Checklist
Exciter Assembly & Test Report
WS3, LE/LSK Exciter Testing
WS3, Exciter
FLSmidth Pty Gear Checklist
Ltd Paint Specifications
Australian Management System

Australian Management System

Australian Management System
Australian Management System

Australian Management System

Australian Management System

Australian Management System

Enovia

Enovia
Enovia
Enovia
Enovia
Enovia
Enovia
Enovia

Enovia
Australian Management System