12/01/2022 01:25 SIS 2.

2007/11/28 Clutch (First, Third) (RENR8984-03)

SMCS - 3155 i02539033

Illustration 1 g00953299
Typical Example
(1) Depth for installation of sleeve bearing ... 1.0 ± 0.3 mm (0.039 ± 0.012 inch)

Note: The following dimensions for the thickness of new clutch discs and of new clutch plates do not include the running clearance of the clutch
pack. To measure the running clearance, refer to Testing and Adjusting, "Transmission Clutch Running Clearance - Check" for the machine that is
being serviced.

(2) Third Gear Clutch Pack

Thickness of five new clutch discs, five new clutch plates, and one new end plate for the Third Gear Clutch ... 43.00 ± 0.88 mm (1.693 ± 0.035 inch)
Thickness of one new 6Y-7922 Friction Disc ... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)

Minimum allowable thickness for reusability ... 3.80 mm (0.149 inch)

Thickness of one new 6Y-8512 Plate ... 3.00 ± 0.08 mm (0.118 ± 0.003 inch)
Thickness of one new 6Y-8514 End Plate ... 8.00 ± 0.08 mm (0.315 ± 0.003 inch)

(3) First Gear Clutch Pack

Thickness of eight new clutch discs, eight new clutch plates, and one new end plate for the First Gear Clutch ... 66.00 ± 1.36 mm
(2.598 ± 0.054 inch)
Thickness of one new 6Y-7932 Friction Disc ... 4.00 ± 0.08 mm (0.157 ± 0.003 inch)
Minimum allowable thickness for reusability ... 3.80 mm (0.149 inch)
Thickness of one new 6Y-5632 Plate ... 3.00 ± 0.08 mm (0.118 ± 0.003 inch)
Thickness of one new 9W-9272 End Plate ... 10.00 ± 0.08 mm (0.394 ± 0.003 inch)

(4) Depth for installation of sleeve bearing ... 10.5 ± 0.3 mm (0.413 ± 0.012 inch)

(5) Bearing and Shaft

Diameter of the bearing after assembly ... 65.046 ± 0.039 mm (2.5609 ± 0.0015 inch)
Diameter of the shaft in bearing area ... 64.961 ± 0.010 mm (2.5575 ± 0.0004 inch)

(6) Bearing and Shaft

Diameter of the bearing after assembly ... 79.113 ± 0.053 mm (3.1147 ± 0.0021 inch)
Diameter of the shaft in bearing area ... 79.000 ± 0.010 mm (3.1102 ± 0.0004 inch)

(7) End clearance for the four seal rings ... 0.70 ± 0.20 mm (0.028 ± 0.008 inch)

266-0059:

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12/01/2022 01:25 SIS 2.0

JKM1-UP, JNJ1-UP, LKM1-UP, MCC1-UP, MJC1-UP

PPS-000017F8
2022/01/12
00:25:08+01:00
i02539033
© 2022 Caterpillar Inc.
Caterpillar:
Confidential Green

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